Yorco Scientific Udyog Private Limited

Mohan Nagar, Ghaziabad, Uttar Pradesh

Process Control and Other Features:

1.       AUTOMATIC CONTROL SYSTEM:

The Machine is equipped with fully automatic control system. Having each function (10+) of autoclave automated such as:

a)     Auto Water Feeding

b)     Auto Pre Vacuum Pulsing

c)     Auto Ster

d)     Auto Slow Exhaust

e)     Auto Fast Exhaust

f)     Auto Vacuum Dry

g)     Auto Filter Air Dry

h)    Auto Door Locks

i)     Auto Fault Detection & Notification System

j)     Auto Shutdown

2.       6 PRE-PROGAMMED CYCLES:

a)   4 Sterilization Cycles

Instrument Cycle

Liquid Cycle

Fabric Cycle

Customer Variable Cycle:

The machine having user variable cycle will allow user to customize the temperature settings, pressure settings and vacuum pulse settings.

b)     2 Test Cycles

Bowie Dick Test Cycle

Leak Test Cycle

3.        AUTOMATIC WATER FEEDING SYSTEM:

The Sterilizer has automatic water feeding system ensuring autoclave to run without any interruption.

4.       AUTOMATICALLY DETECTS ANY CHAMBER LEAKAGE:

The Machine automatically detects any air/steam leakage in chamber.

The Machine automatically detects any steam penetration barriers, inadequate air removal.

5.        OPTIONAL DATA STORAGE FACILITY:

Historical cycle data gets stored in the memory of sterilizer which can be easily retrieved at will through USB.

6.       OPTIONAL PRINTING FACILITY:

a)   The user can record the progress of the sterilization cycle in real time and print the following details:

Date and Time of the cycle.

Batch No.

Cycle Selected

Preset Cycle Parameter

Status of the cycle

Temperature and chamber pressure 

b)       It is capable of printing at desired time interval, minimum of 1 minute

c)       All undesired situation (faults) are printed at the time of fault generation

Note: - Printer is available at extra cost with this model.

5.        POWERFUL TRIPLE DRYING SYSTEM:- 

a)     WATER RING TYPE VACUUM PUMP:

Machine is equipped with Water Ring Type Vacuum Pump for complete drying load in both automatic & manual mode.

b)   BACKUP VACUUM SYSTEM:

Machine is equipped with Cutting edge venturi system for creating vacuum in manual mode.

c)     HOT AIR DRYING:

Specially designed drying valves have been provided to ensure each load comes out completely dry.

6.        SAFETY FEATURES:

The sterilizer has various inbuilt safety feature which not only protects the user but also ensures the sterilizer is working as per design and identifies any inconsistency in the system. We have listed few such features below for your reference:

6.1     AUTOMATIC FAULT DETECTION AND ALARM SYSTEM:

The Machine is equipped with precision sensors capable of detecting various faults and notifying the user thereby making this a smart sterilizer: 

a) AUTOMATIC DUAL DOOR LOCK AND DETECTION SYSTEM: It is an inbuilt feature where In case the doors are not closed properly the sterilizer prevents the user from starting the cycle and visually notifies the same

b) TEMPERATURE DETECTION SYSTEM: The user is notified in case the machine fails to reach the set temperature or if the temperature overshoots

c) AUTOMATIC PRESSURE DETECTION AND MAINTENANCE: Chamber & Jacket pressure is maintained automatically. In case the pressure fails to reach the set value or if it drops the user is notified

d) WATER DETECTION SYSTEM: The user will be notified in case the water level is not optimum for regular machine operation.

e) AUTOMATIC ELECTRICITY ECONOMIZER: Once the temperature is reached or water level is not at optimum level the sterilizer will automatically cut off the heater system to save electricity.

f)      VACUUM LOCK DETECTION SYSTEM: this system detects the total vacuum generated and total time of vacuum maintained in chamber. It is also capable of detecting steam and air leakage.

g)     POWER CUT CYCLE RETENTION AND MANAGEMENT SYSTEM: the machine is equipped to deal with any power outages and based on the duration of the power outage the user is notified.

6.2     PASSWORD PROTECTION:

a)    The sterilizer settings are password protected.

b)   The date and time settings are password protected, and User is able to update date and time settings on the screen for better record keeping.

6.3     EMERGENCY STOP:

An Easily Accessible emergency stop is provided on main control panel door.

6.4     POWER FAILURE:

Equipment settings will not get disturbed due to power failure and will not restart without human intervention.

6.5     HYDRAULICALY TESTED:

Complete sterilizer including chamber, jacket, and piping are hydraulically tested at 2 times the working pressure.

6.6     AUTOMATIC PRESSURE CONTROL SYSTEM:

The sterilizer has automatic pressure control switch which automatically maintain the desired pressure and restricts any abnormal/ unsafe rise of pressure in the sterilizer.

6.7     AUTOMATIC SHUT OFF VALVE:

Prevents hazardous leakage of hot steam and boiled water due to breakage of glass tube.

6.8     AUTOMATIC VACUUM BREAKER:

The sterilizer is fitted with vacuum breaker system to prevent collapsing of jacket due to vacuum formed by condensation of steam.

6.9     AUTOMATIC LOW WATER CUT OFF SYSTEM:

The machine is equipped with automatic low water cut-off system. When the water level decreases below a threshold then heating elements will automatically turn off. The user will be notified in case the water level is not optimum for regular machine operation.

6.10   AUTOMATIC DUAL DOOR LOCKING SYSTEM:

a)     AUTOMATIC ELECTRONIC DOOR LOCK:

The sterilizer is fitted automatic electronic door locking mechanism system.

a)     AUTOMATIC MECHANICAL DOOR LOCK:

The sterilizer is equipped with automatic mechanical door locking system which prevents the user to open the door until the atmospheric pressure is achieved inside the chamber.

6.11   DUAL SAFETY VALVE:

The sterilizer is fitted with spring loaded dual safety valves.

6.12   HEAT PROTECTION:

The sterilizer is completely insulated with chloride face mineral glass wool to prevent any burns caused due to accidental contact to sterilizer body.

6.13   STEAM LEAKAGE PROTECTION:

Heavy duty branded silicon gasket is provided for airtight seal to prevent any leakage of steam.

6.14   NABH CALIBRATED GAUGES: 

All our gauges including pressure, compound and digital temperature gauge are calibrated & certified by Indian most trusted NABH lab certified.

7.       SEPARATE STEAM GENERATOR:

The sterilizer has separate steam generator with manual water feed control valve, separate manual valve for water drain and water level indicator.

8.        PRE VACUUM STERILIZATION:

All the air leaving the sterilizer prior to sterilization is treated in an secondary thermal chamber making the air sterile.

9.        THERMAL STERILIZATION:

High temperature steam comes in contact with air leaving the chamber and then passes through high temperature effective heat exchanger which makes the air sterile and safe.

10.     WATER LEVEL INDICATOR:

The sterilizer is fitted with water level gauge glass to indicate the water level.

11.     EXTRA PORT FOR CALIBRATION AND VALIDATION:

The sterilizer is equipped with external port for the sterilizer calibration and validation.

12.     FLUSH MOUNTING:

The machine is equipped with SS 304 flush mounting only (Front side) Non-Sterile side.

Process Control and Other Features:

1.       AUTOMATIC CONTROL SYSTEM:

The Machine is equipped with fully automatic control system. Having each function (10+) of autoclave automated such as:

a)     Auto Water Feeding

b)     Auto Pre Vacuum Pulsing

c)     Auto Ster

d)     Auto Slow Exhaust

e)     Auto Fast Exhaust

f)     Auto Vacuum Dry

g)     Auto Filter Air Dry

h)    Auto Door Locks

i)     Auto Fault Detection & Notification System

j)     Auto Shutdown

2.       6 PRE-PROGAMMED CYCLES:

a)   4 Sterilization Cycles

Instrument Cycle

Liquid Cycle

Fabric Cycle

Customer Variable Cycle:

The machine having user variable cycle will allow user to customize the temperature settings, pressure settings and vacuum pulse settings.

b)     2 Test Cycles

Bowie Dick Test Cycle

Leak Test Cycle

3.        AUTOMATIC WATER FEEDING SYSTEM:

The Sterilizer has automatic water feeding system ensuring autoclave to run without any interruption.

4.       AUTOMATICALLY DETECTS ANY CHAMBER LEAKAGE:

The Machine automatically detects any air/steam leakage in chamber.

The Machine automatically detects any steam penetration barriers, inadequate air removal.

5.        OPTIONAL DATA STORAGE FACILITY:

Historical cycle data gets stored in the memory of sterilizer which can be easily retrieved at will through USB.

6.       OPTIONAL PRINTING FACILITY:

a)   The user can record the progress of the sterilization cycle in real time and print the following details:

Date and Time of the cycle.

Batch No.

Cycle Selected

Preset Cycle Parameter

Status of the cycle

Temperature and chamber pressure 

b)       It is capable of printing at desired time interval, minimum of 1 minute

c)       All undesired situation (faults) are printed at the time of fault generation

Note: - Printer is available at extra cost with this model.

5.        POWERFUL TRIPLE DRYING SYSTEM:- 

a)     WATER RING TYPE VACUUM PUMP:

Machine is equipped with Water Ring Type Vacuum Pump for complete drying load in both automatic & manual mode.

b)   BACKUP VACUUM SYSTEM:

Machine is equipped with Cutting edge venturi system for creating vacuum in manual mode.

c)     HOT AIR DRYING:

Specially designed drying valves have been provided to ensure each load comes out completely dry.

6.        SAFETY FEATURES:

The sterilizer has various inbuilt safety feature which not only protects the user but also ensures the sterilizer is working as per design and identifies any inconsistency in the system. We have listed few such features below for your reference:

6.1     AUTOMATIC FAULT DETECTION AND ALARM SYSTEM:

The Machine is equipped with precision sensors capable of detecting various faults and notifying the user thereby making this a smart sterilizer: 

a) AUTOMATIC DUAL DOOR LOCK AND DETECTION SYSTEM: It is an inbuilt feature where In case the doors are not closed properly the sterilizer prevents the user from starting the cycle and visually notifies the same

b) TEMPERATURE DETECTION SYSTEM: The user is notified in case the machine fails to reach the set temperature or if the temperature overshoots

c) AUTOMATIC PRESSURE DETECTION AND MAINTENANCE: Chamber & Jacket pressure is maintained automatically. In case the pressure fails to reach the set value or if it drops the user is notified

d) WATER DETECTION SYSTEM: The user will be notified in case the water level is not optimum for regular machine operation.

e) AUTOMATIC ELECTRICITY ECONOMIZER: Once the temperature is reached or water level is not at optimum level the sterilizer will automatically cut off the heater system to save electricity.

f)      VACUUM LOCK DETECTION SYSTEM: this system detects the total vacuum generated and total time of vacuum maintained in chamber. It is also capable of detecting steam and air leakage.

g)     POWER CUT CYCLE RETENTION AND MANAGEMENT SYSTEM: the machine is equipped to deal with any power outages and based on the duration of the power outage the user is notified.

6.2     PASSWORD PROTECTION:

a)    The sterilizer settings are password protected.

b)   The date and time settings are password protected, and User is able to update date and time settings on the screen for better record keeping.

6.3     EMERGENCY STOP:

An Easily Accessible emergency stop is provided on main control panel door.

6.4     POWER FAILURE:

Equipment settings will not get disturbed due to power failure and will not restart without human intervention.

6.5     HYDRAULICALY TESTED:

Complete sterilizer including chamber, jacket, and piping are hydraulically tested at 2 times the working pressure.

6.6     AUTOMATIC PRESSURE CONTROL SYSTEM:

The sterilizer has automatic pressure control switch which automatically maintain the desired pressure and restricts any abnormal/ unsafe rise of pressure in the sterilizer.

6.7     AUTOMATIC SHUT OFF VALVE:

Prevents hazardous leakage of hot steam and boiled water due to breakage of glass tube.

6.8     AUTOMATIC VACUUM BREAKER:

The sterilizer is fitted with vacuum breaker system to prevent collapsing of jacket due to vacuum formed by condensation of steam.

6.9     AUTOMATIC LOW WATER CUT OFF SYSTEM:

The machine is equipped with automatic low water cut-off system. When the water level decreases below a threshold then heating elements will automatically turn off. The user will be notified in case the water level is not optimum for regular machine operation.

6.10   AUTOMATIC DUAL DOOR LOCKING SYSTEM:

a)     AUTOMATIC ELECTRONIC DOOR LOCK:

The sterilizer is fitted automatic electronic door locking mechanism system.

a)     AUTOMATIC MECHANICAL DOOR LOCK:

The sterilizer is equipped with automatic mechanical door locking system which prevents the user to open the door until the atmospheric pressure is achieved inside the chamber.

6.11   DUAL SAFETY VALVE:

The sterilizer is fitted with spring loaded dual safety valves.

6.12   HEAT PROTECTION:

The sterilizer is completely insulated with chloride face mineral glass wool to prevent any burns caused due to accidental contact to sterilizer body.

6.13   STEAM LEAKAGE PROTECTION:

Heavy duty branded silicon gasket is provided for airtight seal to prevent any leakage of steam.

6.14   NABH CALIBRATED GAUGES: 

All our gauges including pressure, compound and digital temperature gauge are calibrated & certified by Indian most trusted NABH lab certified.

7.       SEPARATE STEAM GENERATOR:

The sterilizer has separate steam generator with manual water feed control valve, separate manual valve for water drain and water level indicator.

8.        PRE VACUUM STERILIZATION:

All the air leaving the sterilizer prior to sterilization is treated in an secondary thermal chamber making the air sterile.

9.        THERMAL STERILIZATION:

High temperature steam comes in contact with air leaving the chamber and then passes through high temperature effective heat exchanger which makes the air sterile and safe.

10.     WATER LEVEL INDICATOR:

The sterilizer is fitted with water level gauge glass to indicate the water level.

11.     EXTRA PORT FOR CALIBRATION AND VALIDATION:

The sterilizer is equipped with external port for the sterilizer calibration and validation.

12.     FLUSH MOUNTING:

The machine is equipped with SS 304 flush mounting only (Front side) Non-Sterile side.

Required Process Control and Other Features:

1.      AUTOMATIC CONTROL SYSTEM:

The Machine is equipped with fully automatic control system. Having each function (7+) of autoclave automated such as:

a)       Auto Pre Vacuum Pulsing

b)      Auto Ster

c)       Auto Exhaust

d)      Auto Vacuum Dry

e)      Auto Filter Air Dry

f)       Auto Fault Detection & Notification System

g)      Auto Shutdown

2.       PRE-PROGAMMED CYCLES:

The sterilizer has equipped 5 pre-programmed cycles as mentioned below:

a) Liquid Cycle

b) Packs Cycle

c) Flexible Cycle

d) Wrapped Cycle

e) Unwrapped Cycle

3.       USER CUSTOMIZABLE CYCLE:

The machine having user variable cycle will allow user to customize the temperature settings, pressure settings and vacuum pulse settings.

4.       PASSWORD PROTECTION:

a) The sterilizer settings are password protected.

b) The date and time settings are password protected, and User is able to update date and time settings on the screen for better record keeping.

5.       OPTIONAL PRINTING FACILITY:

a) The user is record the progress of the sterilization cycle in real time therefore online real time printing facility will be provided.

b) The user can print the following details:

Date and time of the cycle.

Status of the cycle. 

Temperature at drain and chamber pressure at every event change and during sterile hold it can be printed at desired interval, minimum of 1 minute.

All undesired situation (faults) are to be printed at the time of fault generation.

Note:- Printer will be provided at extra cost with this model.

6.       OPTIONAL CYCLE DATA STORAGE FACILITY:

Historical cycle data gets stored in the memory of sterilizer which can be easily retrieved at will through USB.

Note:- Optional cycle data storage facility will be provided at extra cost with this model.

7.       STATE OF THE ART – VACUUM SYSTEM:

Heavy Duty Branded- Oil free diaphragm type vacuum pump is provided to remove the air/gas from the chamber.

8.       DOOR:

The Sterilizer has manual sliding single door.

Door frame is strong & robust enough to ensure smooth door movement & consistency in alignment. 

Door movement is smooth to ensure proper door alignment over a long period of time.

9.       QUICK HOT AIR DRYING SYSTEM:

Specially designed drying valves have been provided to ensure each load comes out completely dry.

11.     AUTOMATIC TEMPERATURE DETECTION SYSTEM:

The machine is equipped with temperature detection system and the user will be notified in case the machine fails to reach the set temperature or if the temperature over shoots.

12.     AUTOMATIC LOW WATER CUT OFF SYSTEM:

The machine is equipped with automatic low water cut-off system. When the water level decreases below a threshold then heating elements will automatically turn off. The user will be notified in case the water level is not optimum for regular machine operation.  

13.     AUTOMATIC PRESSURE CONTROL SYSTEM:

The sterilizer has automatic pressure control switch which automatically maintain the desired pressure and restricts any abnormal/ unsafe rise of pressure in the sterilizer.

14.     AIRTIGHT SEALING:

Heavy duty branded silicon gasket will be provided for airtight seal.

15.     SOLENOID VALVE:

The sterilizer is equipped with branded solenoid valves for automatic process.

16.     ANALOGUE GAUGES:

a) The Sterilizer is fitted with branded NABH calibrated analogue chamber pressure (Compound) gauge to measure the pressure and vacuum of chamber.

b) The Sterilizer is fitted with branded NABH calibrated analogue jacket pressure gauge to measure the jacket & boiler pressure.

17.     EUROPEAN STYLE OUTER COVER:

The sterilizer has fully covered design with panelling back and both the sides RHS & LHS.

18.     SAFETY FEATURES:

18.1   AUTOMATIC FAULT DETECTION AND ALARM SYSTEM:

The Machine is equipped with precision sensors capable of detecting various faults and notifying the user thereby making this a smart sterilizer: 

a) AUTOMATIC DUAL DOOR LOCK AND DETECTION SYSTEM: It is an inbuilt feature where In case the doors are not closed properly the sterilizer prevents the user from starting the cycle and visually notifies the same

b) TEMPERATURE DETECTION SYSTEM: The user is notified in case the machine fails to reach the set temperature or if the temperature overshoots

c) AUTOMATIC PRESSURE DETECTION AND MAINTENANCE: Chamber & Jacket pressure is maintained automatically. In case the pressure fails to reach the set value or if it drops the user is notified

d) WATER DETECTION SYSTEM: The user will be notified in case the water level is not optimum for regular machine operation.

e) AUTOMATIC ELECTRICITY ECONOMIZER: Once the temperature is reached or water level is not at optimum level the sterilizer will automatically cut off the heater system to save electricity.

f)      VACUUM LOCK DETECTION SYSTEM: this system detects the total vacuum generated and total time of vacuum maintained in chamber. It is also capable of detecting steam and air leakage.

g)     POWER CUT CYCLE RETENTION AND MANAGEMENT SYSTEM: the machine is equipped to deal with any power outages and based on the duration of the power outage the user is notified.

18.2   EMERGENCY STOP:

An Easily Accessible emergency stop is provided on main control panel door.

18.3  POWER FAILURE:

Equipment settings will not get disturbed due to power failure and will not restart without human intervention.

18.4   FAILURE MODE DETECTION:

Equipment indicate fault through audio / visual signal with details on control panel/PLC (Failure mode detection).

18.5   HYDRAULIC  TESTING:

Complete sterilizer including chamber and piping are hydraulically tested at 2 times the working pressure.

18.6   INSULATION:

The sterilizer is completely insulated to prevent any burns caused due to accidental contact to sterilizer body.

Process Control and Other Features:

1.      QUICK HOT AIR DRYING SYSTEM:

Specially designed drying valves have been provided to ensure each load comes out completely dry.

2.     AUTOMATIC TEMPERATURE CONTROL SYSTEM:

The sterilizer has automatic temperature control system which automatically maintains the desired temperature.  

3.     AIRTIGHT SEALING:

Heavy Duty branded silicon gasket is provided for airtight seal.

4.     FASTER COOLING:

New rapid air-change convection cooling technique for faster cooling.

5.     SS HEATING ELEMENTS:

Stainless steel sheathed heating elements for reduced particle generation and longer life.

6.     DESCRIPTION:

a)      Sterilization chamber are designed and built to conform to the most advanced technology and comply with international standards.

b)     Sterilization chamber in Stainless steel with argon welding.

c)      Chamber construction with full welding and rounded corners for easy cleaning it ensure classic hygiene.

7.     INSULATION:

The sterilizer is completely insulated to prevent any burns caused due to accidental contact to sterilizer body. 

Process Control and Other Features:

1.      AUTOMATIC CONTROL SYSTEM:

The Machine is equipped with automatic control system by Pre-programmed PLC.

2.      PRE-PROGAMMED CYCLES:

The sterilizer has equipped pre-programmed cycles.

3.      USER CUSTOMIZABLE CYCLE:

The machine having user variable cycle will allow user to customize the temperature settings, pressure settings and vacuum pulse settings.

4.      PASSWORD PROTECTION:

a) The sterilizer settings are password protected.

b) The date and time settings are password protected, and User is able to update date and time settings on the screen for better record keeping.

5.      PRINTER:

a) The user is record the progress of the sterilization cycle in real time therefore online real time printing facility will be provided.

b) The user can print the following details:

Date and time of the cycle.

Status of the cycle. 

Temperature at drain and chamber pressure at every event change and during sterile hold it can be printed at desired interval, minimum of 1 minute.

All undesired situation (faults) are to be printed at the time of fault generation.

6.      CYCLE DATA STORAGE FACILITY:

Historical cycle data gets stored in the memory of sterilizer which can be easily retrieved at will through USB. 

7.      QUICK HOT AIR DRYING SYSTEM:

Specially designed drying valves have been provided to ensure each load comes out completely dry.

8.     AUTOMATIC TEMPERATURE CONTROL SYSTEM:

The sterilizer has automatic temperature control system which automatically maintains the desired temperature.  

9.     AIRTIGHT SEALING:

Heavy Duty branded silicon gasket is provided for airtight seal.

10.   FASTER COOLING:

New rapid air-change convection cooling technique for faster cooling.

11.   SS HEATING ELEMENTS:

Stainless steel sheathed heating elements for reduced particle generation and longer life.

12.   DESCRIPTION:

a) Sterilization chamber are designed and built to conform to the most advanced technology and comply with international standards.

b) Sterilization chamber in Stainless steel with argon welding.

c) Chamber construction with full welding and rounded corners for easy cleaning it ensure classic hygiene.

13.   HEPA FILTER:

a) High temperature HEPA filters (0.3 micron, performance 99.97%) are installed in the circulation loop to ensure Class 100 environment in the chamber.

b) Differential pressure indicators for monitoring performance of Hepa filter bank.

c) Improved filter seating arrangement for maximum filter surface.

14.   BAFFLE:

New baffle design for uniform air flow and temperature uniformity between the top-bottom and sides of the sterilization Chamber.

15.    SAFETY FEATURES:

15.1  EMERGENCY STOP:

An Easily Accessible emergency stop is provided on main control panel door.

15.2  POWER FAILURE:

Equipment settings will not get disturbed due to power failure and will not restart without human intervention.

15.3  FAILURE MODE DETECTION:

Equipment indicate fault through audio / visual signal with details on Control panel/PLC (Failure mode detection).

15.4 INSULATION:

The sterilizer is completely insulated to prevent any burns caused due to accidental contact to sterilizer body.