YASKAWA INDIA PVT LTD

Electronic City, Bangalore, Karnataka

Room Temperature and RH is controlled with single drive module, There is no additional controller or PLC required for the individual control of either RH orRoom temperature, Smooth control of the Room Temperature and Relative Humidity as per the user settings

The development of the new Sigma-7 series focused on three main goals: consistently fast commissioning, high production output and maximum operational reliability. The series offers a powerful response to todays market requirements for both machine constructors and final customers in the production industry. Sigma-7 offers particularly great potential for packaging plants, semiconductor manufacturing, wood processing and digital printing machines.

Specifications & Features

Common-bus power configuration allows the amplifier to capture regenerative power, decreasing total energy use. Plug-and-play MECHATROLINK- functionality means fast 100 Mbps network communication, plus the ability to control up to 62 network slaves. Bandwidth of 3.1 kHz improves cycle times and minimizes settling time, significantly improving system productivity.

Yaskawas advanced set of servo tuning algorithms assure world class vibration suppression, removal of ripple and friction effects, improved autotuning, and tuning-less commissioning right out of the box.

Features:

• Industry-leading 3.1 kHz bandwidth significantly improves settling time.
• Green regen power capability reduces total energy consumed
• Tuning-less capability reliability tunes servo system with no user adjustment needed
• Powerful package of tuning functions include compensation for machine inertia, vibration, ripples, friction.
• Maintains tuning accuracy despite inertia changes up to 30:1
• IEC 61508 SIL3 safety certification
• Full compatibility with Sigma-5 servo motors
• Improved filtering minimizes innaccuracies due to electrical interference, machine resonanse and mechanical vibration

YASKAWA introduces packaging solutions in Automatic Case Packer Machine with MP2000 seriescontroller along with Sigma 5 servo systems .It was successfully installed and tested with Ms JawlaEngineering which are known for manufacturing and supplying of packaging machines.Jawla Engineering is located in Faridabad, Haryana and specializes in various types of packagingmachines. The automatic case packer machine has a speed of 2 minutes per carton. Jawlaengineering has given the opportunity to YASKAWA for their automatic case packer machine whichis successfully installed and working at Ms GPI, Ghaziabad.Automatic case packer machine is basically a carton packing machine used for packing of materialcases with minimum use of man power. Case packer machine uses servo system for maintainingequal stock of the cases like cigarettes, tea, coffee etc. and place them inside the carton.

YASKAWA L1000A drive for Elevator- Lift application installed by National elevator atPachiyappa silks at Kanchipuram with 16 passenger capacity.National Elevators presently is one of the upcoming Lift manufacturing company, whichuses the PMSM motor for its unique features.Yaskawa provides the solution with L1000A Elevator drive, by achieving proper levellingand smooth change over speed, less failure rates and Superior efficiency control withPMSM (Permanent Magnet synchronous Motor) Gear less machine.

Armouring machine is mainly used in wire industry for making power cables outer sheath stronger &protective. Armored cable is a type of power-conducting cable that is covered in a metal sheath. In mostcases, it consists a bundle of wires covered in a metal tube, which are covered in a plastic insulation layer.While one particular cable type is properly known as armored cable, the term is often used as a generic torefer to all power cables covered in metal. In reality, there are three basic forms of metal-covered cables, each one of them with its own features as shown below in the figure.The various types of metal-covered cable are made in a similar fashion. At the core of the cable is a wirebundle. These copper wires are covered in their own plastic insulation, keeping them separated from themetal cover and each other. Next comes the metal covering, which protects the wire bundle from physicalimpacts and wear. The metal is generally a long metal strip that winds around the cable; this gives the metalcovering a corrugated, spring-like appearance.

• 24-bit high-resolution encoder installed High efficiency, low heat generation
• Downsizing by up to 20 %
• Flange compatible with Sigma-5

• Type : Rotary Servomotor
• Range : 50 W 7 kW
• Serial Encoder : 24-bit absolute
• 24-bit incremental
• Voltage 200V class

TOTALGAZ belongs to the TOTAL group which is one of Frances largest corporations and theworlds fourth largest publicly-traded integrated international oil and Gas Company. In India it isengaged in importation, storage and distribution of LPG and is designed to receive 6, 50, 000 MT perannum. TOTALGAZ has industry leading expertise in bulk LPG installations for industrial andcommercial use and has close to 100 bulk LPG industrial installations catering to diverseapplications.Auto gas is the common name for liquefied petroleum gas (LPG) and when it is mixed withair, a highly flammable mixture is produced. The flammability range is between 2 % to 10 % byvolume of gas to air. LPG vapour is also heavier than air, therefore any release will migrate to thelowest point where it will concentrate and form a highly flammable mixture.

• Sigma-5 series offers rotary servo motor, direct drive motor and linear motor.
• They cover all market demands with regard to high efficiency, low maintenance and cost effective solution.
• Embedded open network, MECHATROLINK, drive, delivers best performace to the machine.

• 24-bit high-resolution encoder installed
• High efficiency, low heat generation
• Downsizing by up to 20%
• Flange compatible with Sigma-5

• Type : Rotary Servomotor
• Range : 300 W 15 kW
• Serial Encoder : 24-bit absolute

24-bit incremental

Voltage : 200V class

Replacing of old PLC system with analog servos, High Speed for sewing, Synchronization of needle axis with an accuracy of 0.02mm, Retentive program after power failure, High speed homing logic achieving same accuracy.

The first PID controller receives the RH feedback from the sensor. The RH set point can beprogrammed through digital display keypad of the VFD. The output of the PID shall regulatethe speed of the water pump to maintain the actual RH value according the set point.The RH of the Textile Plant being maintained by the VFD. There is a logic in the systemduring which the PID action takes place if RH reaches the set level, then the pump will beswitched off automatically

The D1000 regenerative converter unit from YASKAWA saves energy and space. Suitable for both regenerative individual drives and systems of inverter drives, servo axes or robots, the D1000 feeds excess braking energy back into the grid instead of converting it into heat . This not only reduces energy consumption and cost but also contributes to the protection of our environment.

Features

• Sinusoidal input current reduces the strain on the power supply system (lines, transformers)
• Low energy consumption due to common DC bus systems the braking energy of one drive is consumed by other drives in the system
• Recovered energy can be used by other consumers in the same facility, lowering the total energy consumption of the facility
• Less installation space as braking transistors and resistors are not required
• Less waste heat reduces the workload of the ventilation system
• Requires less maintenance work than systems with braking resistors
• Lowers the total operating costs of the system
• Increased system reliability thanks to stable DC link voltage, even with different or fluctuating input voltages

The Auger filling machine is their fastest machine with a speedof 85 packets per minute and with a weight variation of 1 grams, Auger filling machines are basically used for packing of powder materials like flour, spices etc. it hasa screw for dropping of material and is having a pitch of 35mm to 70mm depending on the weightrequirement.

Motoman robots excel at a wide range of material handling processes, including assembly, machine tending, packing, packaging, palletizing, part transfer, etc.

• Payloads from 2-800 kg
• Variety of configurations available with 4-15 axes of motion, including dual-arm robots
• Wide range of work envelopes
• Floor-, wall-, shelf- and ceiling-mounted models.
• Custom or standard grippers available

Catalogue

Motomans extensive product line of high-performance material removal robots includes a variety of application-specific and general-purpose models that are ideal for material removal, surface preparation and finishing operations, including grinding, finishing, polishing, sawing, degating, waterjet cutting, etc.

• Payloads from 5-165 kg
• Variety of configurations available
• High torsion and rigidity deliver industry-leading performance
• Wide range of work envelopes
• Floor-, wall- and ceiling-mounted models
• Custom or standard end-of-arm tooling available

YASKAWA offers a variety of solutions for forming applications. We have a wide range of six-axis robots with payloads up to 600 kg.A Floor-mounted or inverted MotoRail , tracks are also available. If the part being produced exceeds the capability of a single robot, a second robot can be added on the floor or a track. These multiple robot applications benefit from our patented multiple robot control, which provides coordinated motion that is extremely valuable when two robots are handling a single part.

In press tending or high duty cycle stamping applications, our Expert Press or Expert Press Handling robots are ideal. These robots are designed with heavy duty drive systems and have higher vibration ratings for use in the press room. Some models are designed to work with our parallel link tool that allows the robot to be used on a press line without rotating the dies, a common request from some stampers.

With ever-changing parts and smaller lot sizes, flexibility is the key to the automation puzzle.Our robots allow for quick changeover from part to part, and multiple robots can be programmed to work together for multi-stage processes.By utilizing robotic automation, users will also improveoperator safety by eliminatingmanual press loadingand repetitive lifting.Our highly flexible solutions offer significant value that will reduce your costs and improve productivity.

Flexible, high-performance Motoman paint robots increase finishing quality, consistency and throughput, while dramatically lowering operating costs and decreasing wasted material. Our complete line of paint robots provides versatility and superior performance in standard industrial, automotive and aerospace coating and dispensing applications.

These application-specific paint robots can be used for primer, base coat, finish coat, clear coat and spray dispensing, using water-based, solvent-based, powder, glaze and glue/adhesive materials. They efficiently coat complex parts of nearly any size and shape, including recesses, curved and contoured surfaces without runs or sags.

Motoman paint robots can be programmed to apply coating materials to different areas of the part to various film thicknesses. They are available with a variety of hollow, Lemma, three-roll and standard wrists to suit your coating application needs. Paint robots use a special controller with a Factory Mutual (FM) Class 1, Div. 1 intrinsically safe

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Pumps are used in gas filling stations to unload the gas into the storage units and dispensingthe gas into the refilling units such as automotive vehicles. During the process of unloading anddispensing, the pump motor runs at full speed 50Hz. Whilst unloading full speed of pump wasok, but same not desirable during dispensing, as small quantity of LPG fills up to customersvehicle tank in no time may be a fraction of a second, Thus most of the time customers suspect, on quantity filled in the customer vehicle tank. Also due to frequent on-off sequence failure ofcontactors was high.

The R1000 is a power regenerative unit with both braking and regenerative functions. The R1000 shows great energy-saving performance in combination with an inverter. The R1000 will dramatically affect applications with large regenerative loads such as cranes and elevators.Because the R1000 does not require a braking resistor unit, it requires less space and enhances braking ability.

Features

• Energy Saving Unit which helps in reducing operational charges
• Increased Braking Torque provides more braking power with continous regenerative operation.
• Reliable and Long life
• Preventive Maintenance.
• Easy support from a PC
• Global Business Support.

Applications

• Crane
• Elevators & Escalators
• Centrifugal Seperators
• Winders
• Mixers
• Machine tools