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Wesman Thermal Engineering Processes Private Limited

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Industrial Ovens & Furnaces

We are leaders in the market for providing best range of CONTINUOUS TRAY PUSHER TYPE HEAT TREATMENT FURNACES, SPRING HEAT TREATMENT FURNACES, BOGIE HEARTH TYPE REHEATING TREATMENT FURNACES, aluminum melting furnaces and ROTARY HEARTH TYPE FURNACES

CONTINUOUS TRAY PUSHER TYPE HEAT TREATMENT FURNACES

Wesman has a full range of Continuous Tray Pusher type Heat Treatment Furnaces up to a capacity of 10 MTPH to offer to the Automotive Castings, Forgings and other metal industries. These Heat Treatment Furnaces comprise of Tray Pusher type Hardening and Tempering Furnaces with Quenching facilities for polymer or oil as per the process requirement.WHF Bhopal - Tray pusher furnaceTrays loaded with material are charged on the hearth over side by side skid rails so that it can be pushed into the furnace by means of pneumaticallyhydraulically operated pusher mechanism. Trays with material will be discharged at the opposite end of hardening furnace and will be placed over the cradle of the quenching system, which will immerse the charge tray with the material into the quench tank. After the quenching cycle is over, cradle will lifted up from the quenching tank and will be moved forward to the charge side of tempering furnace by means of electro-mechanical discharge roller conveyor. Trays with material, one by one, will again be charged on the hearth of the Tempering Furnace side-by-side so that it can be pushed from charging end to the discharging end by means of pneumaticallyhydraulically operated pusher mechanism. Trays loaded with material one by one can be end discharged at the opposite end of the tempering furnace in the unloading area where the material can be unloaded by means of hoist or tilting mechanism or manually. The empty trays can be brought to loading area of the Hardening Furnace for the next cycle over conveyors.
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SPRING HEAT TREATMENT FURNACES

Wesman has a full range of spring Heat Treatment Furnaces up to a capacity of 15 MTPH to offer to the Coil and Leaf Spring Manufacturing Industries. These Furnaces comprise of Hardening and Tempering Line. The Hardening Furnace can be Walking Beam Type with Quenching Facility for Polymer or Oil as per the process requirement and the Tempering Furnace can be Conveyor Type.Farnalool Iran - Conveyorized tempering furnace for springsThe Leaf and Bars can be loaded to the Hardening Furnace by suitable charger or manually over water cooled rollers. The Hardening Furnace can be Walking Beam Type with minimum number of walking beams depending the length of the Leaf Springs and the Coil Bars to minimize the heat leakages. The Walking and the Fixed Beams are provided with suitable saw teeth and curved teeth to have minimum supporting area for the Leaf Springs and the Coil Bars for better heat treatment during hardening. The walking beam can be Hydraulically or Electro-mechanically operated. The Leaf and Coil Bars can be end-discharged at the opposite end or side-discharged over water cooled Rollers to suit customers press for forming Leaf and Coils tailor made to give best results.
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BOGIE HEARTH TYPE REHEATING TREATMENT FURNACES

Wesman has built a large number of fuel fired and electrically heated Bogie/Car Bottom furnaces for the past five decades. Wesman has a full range of Bogie Hearth type Reheating and Heat Treatment Furnaces up to a capacity of 500 MT to offer to Foundry Cast House, Pressure Vessels, Heavy Structurals, Forgings and other metal industries with temperature range of 200 deg C to 1350 deg C. These furnaces can be offered with single/double doors with single/double bogies to meet the customers requirement. An intermediate door to divide a large furnace in two parts/chambers can also be designed, if desired. The material are loaded on the bogie with the help of EOT crane or any mechanical device and the loaded bogie is pushed into the furnace over rails by means of electro-mechanical rack and pinion or rope and drum type bogie drive mechanism. The furnaces can also be offered with coro-rollers type bogie drive arrangement. After the reheating/heat treatment operation, the bogie can be taken-out from the furnace and material can be unloaded for further process.Tayo Jamshedpur - Pulse fired bogie hearth heat treatment furnaceFuel fired furnaces are fired with Wesmans high efficiency burners supported by a full complement of combustion system consisting of combustion fan, atomizing fan, oil heating and pumping systems andor gas trains. In addition auto ignition, flame failure safety and complete control systems are offered. Practically any type of liquid or gaseous fuel can be used viz. Furnace Oil, Light Diesel Oil, LPG, Natural Gas and Coke Oven gas singly or a combination of any oil or gas in case of dual fired furnaces.
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Aluminum Melting Furnaces

Wesman has a full range of Aluminium Melting and Holding Furnaces up to a capacity of 20 MT to offer to the aluminium industries for foundry cast house and recycling operation. These furnaces will be reverberatory type tilting or stationary. Furnaces with small dry hearth can be offered for clean automotive scraps. Aluminium scraps are charged through side door with the help of charging machine or manually and after melting, dross removal and fluxing molten metal can also be discharged through tapping spout. Hydraulically operated tilting arrangement is provided to suit the application.The furnaces are fired with Wesmans high efficiency burners supported by a full complement of combustion system consisting of combustion fan, atomizing fan, oil heating and pumping systems andor gas trains. In addition auto ignition, flame failure safety and complete control systems are offered. Practically any type of liquid or gaseous fuel can be used viz. Furnace Oil, Light Diesel Oil, LPG, Natural Gas singly or a combination of any oil or gas in case of dual fired furnaces.
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ROTARY HEARTH TYPE FURNACES

Wesman has a full range of Rotary Hearth type Heat Treatment and Reheating Furnaces up to a capacity of 150 MTPH to offer to the Seamless Steel Pipe, Rail Wheel and Axle manufacturing and Forgings Industries. Mostly billetsblooms are placed horizontally on the hearth. Rotary hearth furnaces for vertical loading of the material can also be offered.Two independent hydraulically operated machines are used for charging and discharging of material one at a time on the rotating hearth. Charging machine will pick-up the material from the Charge Roller Table placed at a particular location and place the material through charge door on the hearth at a predetermined location. Simultaneously, the discharge door will also open-up and the discharging machine will pick-up the hot material from the hearth and deliver the material to a discharge roller table. Both charging and discharging doors shall be driven by dedicated electro-mechanicalhydraulic drive arrangement.
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Ecomelt Cokeless Melting Furnace

EcoMelt Cokeless Melting Furnace is a Vertical Shaft Melting furnace and was invented and developed by Mr. Richard Taft, MD of Cokeless Cupolas, UK as a melting unit for Cast iron without use of coke as in a conventional cupola. It was patented by him in the year 1972. In December 2005, an agreement was signed between Cokeless Cupolas Ltd and Wesman to work together for propagating this low emission high efficiency technology for the benefit of the ferrous foundries throughout the world.The Cokeless Melting Furnace uses Natural Gas, Propane, LPG or Coal Bed Methane (CBM) which has similar composition and calorific value as that of Natural Gas. Even Light Oil may be used provided there is no Sulphur in the oil. Absence of sulphur makes the molten metal obtained from Cokeless Melting furnace suitable for conversion, after superheating, into Ductile Iron without going through the de-sulphurision process where temperature is reduced due to endothermic reaction. Thus further heating addition of heat energy to compensate the temperature loss is avoided by using the Ecomelt furnace.
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