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Wesman Thermal Engineering Processes Private Limited

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Our Products

  1. Boiler And Boiler Parts 14 Products available
  2. Industrial Ovens & Furnaces 6 Products available
  3. Valves & Valve Fittings

    2 Products available
  4. Industrial Valves

    2 Products available
  5. Torchlight

    1 Products available
  6. Generators

    1 Products available
  7. Domestic Fans, AC & Coolers

    1 Products available
  8. Automation System

    1 Products available
  9. Dosing System

    1 Products available
  10. Laboratory Apparatus

    1 Products available
  11. Others Products 14 Products available

Other Products / Services

Our Complete range of products are NO BAKE MOLDING PLANT, Aluminium Homogenizing, Pusher Reheating, Rotary Hearth and Gas Metering Orifice Systems.

NO BAKE MOLDING PLANT

For preparation of moulds the plant should essentially have a Continuous Mixer and Compaction Table. Sizing of the Mixer has a relationship with the size of the Mould to be prepared and the hourly production rate of the plant. Typically a no bake mould half should not take more than 20 minutes to be filled with sand mix. Based on this as well as number of moulds to be prepared per hour, the hourly capacity of the Mixer in TPH can be determined.Upstream of Rollover Machine is either a Carousel type Rotary Moulding Unit or a Fast Loop type Linear Moulding Line. In both of these, the basic purpose is to provide a time lag to the mould half so that the same gets properly cured before being stripped off the pattern. Carousel is a rotating disc with multiple waiting stations (in the form of small roller conveyors) on it. Fast Loop is a set of powered Roller Conveyors and Transfer Cars to form a closed loop along with the Rollover Machine.
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Hot Air Generators

Wesman has a full range of Hot Air Generators Air Heaters of both horizontal & vertical type up to a heat release capacity of 25 Million KCal per hour to offer to Cement, Chemical, Fertilizers, Minerals and Tea industries. The hot air generator shall consist of three segments, which is, the combustion chamber, the conical venturi mixing chamber and the outlet chamber. The circular combustion chamber will have the burner wall at one end. The burner shall be fitted on to the burner wall at one end of the combustion chamber that will fire directly into the chamber. The combustion chamber shall be made of two concentric shells wherein the inner shell lined with refractory material, will work as combustion chamber and the dilution air will be forced through the annular gap available between the two concentric shells. Dilution air is forced into the air heater with the help of a forced draught centrifugal fan that will mix with the products of combustion in the conical venturi mixing chamber, also lined with insulation material. Hot air at desired temperature and quantity will emanate from the outlet chamber that is also normally lined with insulation material.
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Aluminium Homogenizing

Wesman has a full range of batch type bogie hearth furnaces up to a capacity of 50 MT and continuous type walking beam furnaces up to a capacity of 10 MT per hour for homogenizing of aluminium extruded billetslogs and slabs. Jindal Aluminium Bangalore - Double-deck rolldown furnace for aluminium log homogenizingHot air recirculation inside the furnace is done by efficient axial or centrifugal type recirculation fan, which can be with two-speed motor or with VVF drive for low power consumption. Stainless steel baffle for proper hot air circulation inside the furnace is provided. Forced air-cooling arrangement with the help of centrifugal fan can be offered. The furnaces are fired with Wesmans high efficiency burners supported by a full complement of combustion system consisting of combustion fan, atomizing fan, oil heating and pumping systems andor gas trains. In addition auto ignition, flame failure safety and complete control systems are offered. Practically any type of liquid or gaseous fuel can be used viz. Light Diesel Oil, LPG, Natural Gas singly or a combination of any oil or gas in case of dual fired furnaces.
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Pusher Reheating

Wesman has a full range of Pusher type Reheating Furnaces up to a capacity of 150 MTPH to offer to the steel rolling industry. These furnaces can be Top Fired or Top & Bottom Fired, depending on the cross section of the charge material. Billets or slabs are charged on the hearth side by side so that it can be pushed from the charge end the discharge end by means of a electro-mechanical or hydraulic Pusher Machine. The material can be end-discharged at the opposite end or by side-discharge by an Ejector, to suit customers mill requirements. All machinery for automatic operation such as Slab Extractors and Pinch Rolls to suit each typical requirement is tailor made to give best results. The furnaces are fired with Wesmans high efficiency burners supported by a full complement of combustion system consisting of combustion fan, atomizing fan, oil heating and pumping systems andor gas trains. In addition auto ignition, flame failure safety and complete control systems are offered. Practically any type of liquid or gaseous fuel can be used viz. Furnace Oil, Light Diesel Oil, LPG, Natural Gas, Coke Oven gas, Blast furnace gas, Producer gas singly or a combination of any oil or gas in case of dual fired furnaces. To improve fuel efficiency, Recuperators for heating combustion air up to 500 deg C is provided. For customers requiring even more fuel efficiency, Wesman Regenerator burners can be offered that can give air preheat of 1000 deg C or more. All Wesman furnaces are lined with a combination of high alumina bricks backed by insulation bricks to minimize the skin temperature. High temperature ceramic fiber is also used in various locations to reduce heat losses and reduce maintenance. Roof design can be suspended type of hatch back depending on the design requirements.
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Rotary Hearth

Wesman has a full range of Rotary Hearth type Heat Treatment and Reheating Furnaces up to a capacity of 150 MTPH to offer to the Seamless Steel Pipe, Rail Wheel and Axle manufacturing and Forgings Industries. Mostly billetsblooms are placed horizontally on the hearth. Rotary hearth furnaces for vertical loading of the material can also be offered. Two independent hydraulically operated machines are used for charging and discharging of material one at a time on the rotating hearth. Charging machine will pick-up the material from the Charge Roller Table placed at a particular location and place the material through charge door on the hearth at a predetermined location. Simultaneously, the discharge door will also open-up and the discharging machine will pick-up the hot material from the hearth and deliver the material to a discharge roller table. Both charging and discharging doors shall be driven by dedicated electro-mechanicalhydraulic drive arrangement. Rotating hearth is fitted with adequate number of supporting rollers in two rows and move over rails anchored to the ground. Centering rollers are placed on the inner side of rotating hearth to prevent lateral displacement. Hearth rotation is made through two numbers electro-mechanical or hydraulic drive units placed at 180 apart. Hearth indexing arrangement is provided to stop hearth at stations for charging & discharging simultaneously. The furnaces are fired with Wesmans high efficiency burners supported by a full complement of combustion system consisting of combustion fan, atomizing fan, oil heating and pumping systems andor gas trains. In addition auto ignition, flame failure safety and complete control systems are offered. Practically any type of liquid or gaseous fuel can be used viz. Furnace Oil, Light Diesel Oil, LPG, Natural Gas singly or a combination of any oil or gas in case of dual fired furnaces.
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Butterfly Air Valves

Wesman manufactures its own range of Butterfly valves that are used for manual motorized input control and for balancing of burner firing rates. Butterfly valves are used to control air required in the burner inlet for complete combustion. Butterfly valves should be the same pipe size as the equipment in the line they are serving in order to give a negligible pressure drop when the butterfly valve is fully open.
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Fuel Handling Systems

Wesman's standard assembled Gas Train is supplied either for inlet gas pressure of 1 bar, 2 bar or 4 bar. The gas train is compiled with safety system and constant pressure regulating system as per universal safety regulation. - Standard gas train range up to 585 Nm3hr Natural Gas flow.- Special gas train ranges up to 2000 Nm3hr Natural Gas flow.- Constant gas pressure regulation required for burner application.- Safety Valve to protect the downstream equipments in case of any abnormality.- Mechanical Relief Valve to vent out the over pressurized gas to safe the system.- Block and bleed valve with pressure switches for safe operation.
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Self Proportionating Oil Fuel Burners

Considerable fuel savings over conventional burners.Constant air and fuel ratio. Eliminates dependence on operator's judgement.Single lever to control fuel and air flow simultaneously.Also available oil and oil-gas combination burner. Application: Forging furnaceGalvanizing furnaceRe-heating furnaceBoilersNon-ferrous melting furnaceHot air generatorHeat Treatment Furnace
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Sensitrol Oil Valves

Sensitrol Valve is a tight shut-off valve with precision V-oil port for micro-metering and uniform flow of oil through-out the 180 degree sweep of the control handle. Sensitrol Valves are tight shut-off valve to prevent dribbling oil into burners during shut-down. It also permits the convenience of shutting off the burner without disturbing the Sensitrol's limiting orifice setting. Sensitrol valves are available in 6 sizes depending on oil flow requirements.
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Compressed Air Oil Torches

These torches are used as localized heat source. These are light weight and easy to operate. Both Oil and Gas version is available.Compressed air is used as atomizing media. Combustion air is from atmosphere. Application: Pre-heat for Soldiering Brazing WeldingPre-heat Dies and MouldsHeating for hand forgingPre-heating small ladles and crucibles
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Dosing System

  • features bullet Precision weight control, bullet Higher productivity
WESMAN SIMPSON+HARTLEY 90Mk2 ADDITIVE DOSING SYSTEM to provide precision weight control and pneumatic injection of additives to a muller in a fully automated mixer group. The 90Mk2 is designed to be used and integrated with a Simpson+Hartley Compactibity Controller with Bond Determinator. Bentonite and other additives are accurately weighed and injected into the Muller at a point to ensure efficient mixing of the additives with the sand.
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Limiting Orifice Gas Valves

Limiting Orifice Gas Valves regulates the flow of gas in the burner for adjustment of air gas ratio. Limiting Orifice Valves are installed in upstream of nozzle mix gas burner for adjustment air gas ratio. A V-port plug is adjusted to increase or decrease of flow of gas. Limiting Orifice valves are not designed for turning off gas for which suitable shut-off valves are to be installed in the upstream.
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Gas Metering Orifice Systems

Metering Orifice System is the accurate way to measure gas flow to individual burner to have balancing burner inputs. Metering orifice system are installed in the individual burner gas lines to expedite adjustment of air fuel ratio. It also allows for easy checking of operation from time to time while the burners are firing.
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Multi-Mull Continuous Mullers

  • featurea Back blending Energy efficient Controlled retention
altWesman Simpson Multi-Mulls are specifically designed to provide large volumes of high-quality molding sand on a continuous basis and utilizes the same effective mulling technique as the Simpson Mix-Muller.
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Return Sand Multi-Coolers

  • FEATURES 1. Pre-mixing with back-blending and controlled retention
WESMAN SIMPSON MULTI-COOLERS are specifically designed to provide the mixer with sand that is cooled to temperatures that allow optimal mulling, premixed to eliminate return sand variations and with a moisture content controlled within tight tolerances. The result is optimal mulling and high-quality, profitable castings.
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Ratiotrol Oil Valves

Ratiotrol valves are accurate and used for automatic control proportioning of oil and air flow. Ratiotrol valves maintains the balance between fuel and combustion air for complete combustion in burner. It is used to control burner from high-fire to low-fire and vise versa i.e., as combustion air is turned up or down, the Ratiotrol controls the oil to flow in proportion. Ratiotrols are available in two sizes.
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Air-Gas Ratio Regulators

Air-Gas Ratio Regulators gives constant air gas ratio at all the firing rates. It is used over a wide range of firing rates both in premix and nozzle mix gas burner systems. In case of Premix burners, the vent is open to atmosphere then the regulator can be used as an atmospheric regulator i.e. Zero governor and supplies the gas to the premix burner. In case of nozzle mix burners, the vent of the regulator is cross connected to the main air line downstream of the control valve. In that case, the regulator outlet pressure is equal to air impulse pressure and the gas remains proportional to air flow at all the firing rates. In premix burners and nozzle mix burners, separate regulator for each burner is preferred to avoid interference or interaction.
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Burner Management Systems

The Burner Management System is a pre-wired control box for supervision of single multiple burners on an installation with choice of automatic or manual start and UV or flame rod flame failure monitoring system. It can be relay logic based or PLC based with operator interface. It can be programmed for sequential start and shut down of the burners.
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INTENSIVE MULLING

Intensive mulling in a Speedmullor is accomplished by horizontally mounted muller wheels compressing the sand against the mixer wall. Shearing and blending is provided by a series of plows mounted on the mixer crosshead. Rotating at high speed, the combination of mullor wheels and plows provide full development of the bentonite and other additives.
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Speedmullors

  • Features 1. The original Speedmullor, 2. Higher productivity
altWESMAN SIMPSON Speedmullors are carefully designed and proportioned to achieve maximum mixing performance and energy efficiency while still providing some versatility in applications typical to these sizes of sand systems.
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Adjustable Port Valve (for Oil And Gas Burner Systems)

Adjustable Port Valves are precision build and ideal for automatic control of fuel air flow to meet the control purpose. As these valves are meant for control purpose only, they should not be used as shut-off valves. Adjustable Port Valves are used individually for control of a single fluid or for multiple combinations for control of fuel, air & atomizing air or controlled mixing of process fluids. Adjustable Port Valves are generally used for auto-controlling system of furnace temperatures. It controls fuel or air on the basis of signal given by its controlling modulating motor.
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Laboratory Instrumentation

  • Speciality More accurate and repeatable than conventional equipment Easy to use and calibrate to traceable standards
To achieve the highest casting quality levels and the lowest costs of operation modern foundries demand laboratory instrumentation that is accurate, easy to use, repeatable, easy to calibrate and dependable.
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AltON-LINE AUTOMATION SYSTEM

  • features, Rugged design is easy to operate and maintain, Complete automation of all mixer group functions
Modern foundries worldwide demand continuous improvements in casting quality and process productivity as well as continuous reductions in process variability and costs. To achieve these goals, Simpson has installed nearly 800 Simpson+Hartley brand mixer group control and automation systems all over the world, in all types and sizes of foundries and on nearly all types of mixers.
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Proclaim Sand RECLAIMER

  • Features bullet The original Pro Claim, bullet Higher productivity, bullet Cost Saving
WESMAN SIMPSON PRO-CLAIM SAND RECLAIMER - for Reclaimed Sand that performs as well as or better than new. In today's competitive market, you can't afford to miss the savings and technical advantages from reclamation. Sand is the largest foundry process waste, typically constituting about 70% of total waste volume. Fortunately, most foundry sands are reclaimable and can be effectively reused.
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