Post Buy Requirement

Electrodes

Leading Manufacturer, Supplier & Retailer of high tensile steel electrodes, Welcutter Cutting Electrodes, low heat input electrodes, Cast Iron Electrodes and gouging electrodes.

High Tensile Steel Electrodes

  • Element C , Si , Mn , S , P
  • Percent 075 , 0. 48 , 1.39 , 0. 015 , 0.019
It is a heavy coated, all position, low hydrogen type electrode which gives extremely smooth arc, medium penetration, least spatter with an easily removable slag. Deposition efficiency is about 115%. Electrode is specially designed for high impact values at sub-zero temperatures. It can also be used on mild steel applications where the structures have to withstand sub-zero temperatures. It is recommended to use minimum possible heat input while welding Applications Structural steels, Low alloy steels, Low temperature steels, High carbon steels, Rails, Wagons, Bridges, Boilers, Pressure vessels, Tanks, Ship-building, Cranes, Machine building, for joining seals, speed rings and spiral casings of turbines, joining alloy steels such as Si-Mn, heat treated steels containing Ni. upto 1.0%. For heavy joints under restraint and subject to dynamic loading.

Typical Mechanical Properties of all weld Metal      
Ultimate Tensile Strength Kg/mm2 Yield Strength Kg/mm2 Elongation % (L=5d) CVN Impact Strength at -450C.Kgm
60 52 29 6.8
       
Classifications      
AWS A5.1 : E 7018-1    
SFA 5.1 : E-7018-1    
       
Current Range & Packing Data :      
Size MM DxL Current Range (Amps) AC(70V) or DC (+) Pieces per Packet Pieces per Carton
6.30x450 240-320 25 100
5.00x450 190-240 40 160
4.00x450 140-190 70 280
3.25x450 100-140 100 400
2.50x350 60-100 150 600
View Complete Details

Welcutter Cutting Electrodes

  • Welding Data  
  •    
  • Size Dia (mm) 3.15
  • 4 5
  •   Welding Current (Amps) 200-250
  • 250-300 300-350
Heat resistant exothermic coating for high speed and efficient thermal cutting of all metals without air or gas. Applications For airgas less cutting of all metals, removal of damaged sections and piercing of metals before drilling etc.
View Complete Details

Low Heat Input Electrodes

  • Weld Alloy Properties  
  •    
  •   UTS  48-52 Kgf/mm2
  •   % elongation  28
  • Welding Data  
  •   Size Dia (mm) 3.15
  • 4 5
  •   Welding Current (Amps) 80-130
  • 100-160 150-200
A high efficiency, contact welding type, ACDC electrode for joining low carbon steel structures, sheet metal assemblies. Characteristics Electrode has easy arc strike and arc stability. Weld deposits are smooth, shiny and with good wash. Slag is easy to detach. Smooth and quiet arc eliminates burn through and warpage in this sheet welding. Applications Sheet metal work, frames, storage tanks, pipelines and fixtures etc.
View Complete Details

Cast Iron Electrodes

  • Size MM DxL 5.00x350
FORTECAST-CN is a light coated electrode with graphite based coating for welding cast iron without preheating. The electrode gives a Nickel-Copper (Monel) weld deposit which is easily machinable. The electrode is suitable for welding in flat, horizontal, vertical and overhead positions. The electrode operates equally well on AC and DC. It has a soft and stable arc, easy striking and restriking properties, easy slag removal and provides good colour matching with parent metal.
View Complete Details

Gouging Electrodes

  • Electrode Diameter 3.2mm
The air carbon arc process is flexible, efficient, and cost effective on practically any metal; carbon steel, stainless steel and other ferrous alloys; gray, malleable and ductile cast iron; aluminum; nickel; copper alloys and other nonferrous metals. Single-phase machines with low open-circuit voltage may not work for air carbon arc gouging (CAC-A). However, any three-phase welding power source of sufficient capacity may be used for air carbon arc gouging. The arc voltage used in air carbon arc gouging and cutting ranges from a low of 35 to a high of 56 volts; thus the open-circuit voltage should be at least 60 volts. The actual arc voltage is governed by arc length and the type of gouging. For most applications CAC-A is used with DCEP (reverse polarity). The electrode should extend at most 7 inches from the gouging torch with the air jet between the electrode and workpiece.
View Complete Details

Mild Steel High Efficiency Electrodes - Deepweld

  • Element C , Mn , Si , P , S
  • Percent 0.06-0.10 , 0.45-0.75 , 0.40-0.65 , 0.03 Max , 0.03 Max
A heavy coated, iron powder, deep penetration electrode for butt & fillet welds. Steels up to 14 mm thickness can be welded without edge preparation of bevelling. To achieve production targets electrodes can be used at higher current and faster speed.Deposition efficiency approx. 103%. Can be used only in flat and horizontal position. The deposited weldmetal is of Radiographic quality. Applications Welding of Heavy structures, Bridges, Tanks, Shipdeck plates by deep penetration technique thus eliminating beveling anf refilling of the groove. Penetration beyond the root for depositing fillet weld.

Typical Mechanical Properties of all weld Metal      
       
Ultimate Tensile Strength Kg/mm2 Yield Strength Kg/mm2 Elongation % (L=5d) CVN Impact Strength at 0 OC.Kgm
46-55 37-46 26-28 07/09/18
       
       
Classifications      
       
       
AWS A5.1 : E 6027    
DIN 1913 : E 4152 AR 11 105    
BS 639 : E 4152 AR    
       
       
Current Range & Packing Data      
       
Size MM DxL Current Range (Amps) AC or DC (-) Pieces per Packet Pieces per Case
5.00x350 250-300 40 160
4.00x350 180-250 40 160
3.15x350 150-180 105 420
View Complete Details

Tungsten Electrode

2% Thoriated, Red, AWS Class EWTH-2, DC welding applications. The most common type of electrode used today. Applications: carbon & stainless steel, nickel alloys and titanium.
View Complete Details

Low Hydrogen Electrodes

  • Size 6.30x450 MM
Low Hydrogen Electrodes a heavy coated, all position, low hydrogen type electrode for the welding of medium high tensile structural steels, joining and surfacing of high strength steels such as Carbon Steel upto 0.4% C, Manganese Steel upto 2.0% Mn and Chromium Steel upto 0.4% C and 0.6% Cr. PREMIER-7016 is highly recommended for use on structures subject to impact and dynamic loading under severe service conditions.
View Complete Details

Welgouge Gouging Electrodes

  • Welding Data  
  •     Size Dia (mm)
  • 4 5
  •   Welding Current (Amps) 250-300
A specially formulated coating with high arc energy and arc force for rapid removal of unwanted materials in steels, cast irons and stainless steels. Applications For chamfering groove and gouging out cracks, old rivet and bolt heads and deformed metal etc.
View Complete Details

Mild Steel General Purpose Electrodes

  • Element C , Mn , Si , P , S
  • Percent 0.064, 0.48, 0.23, 0.022 , 0.017
  • AWS A5.1 E 6013
  • IS ER 4211
  • BS 639 E 4211 R 11
  •    
A medium coated, rutile type, general purpose electrode, with excellent ductility and good penetration. Designed for welding in all positions. Applications : Structures, Steel Furniture's, Storage Tanks, Truck Bodies, Building Construction, steel Window Frames, Grills, Trailers, Pipelines etc.

Typical Mechanical Properties of all weld Metal      
Ultimate Tensile Strength Kg/mm2 Yield Strength Kg/mm2 Elongation % (L=5d) CVN Impact Strength at 0 OC.Kgm
48 42 24 6.5
Current Range & Packing Data      
       
Size MM DxL Current Range (Amps) AC or DC (+) Pieces per Packet Pieces per Case
6.30x450 220-280 25 300
5.00x450 170-220 40 480
4.00x450 140-170 60 720
3.15x450 90-110 90 1080
3.15x350 90-120 90 1080
2.50x350 60-80 125 1500
       
View Complete Details

Carbon Gouging Electrodes

The air carbon arc process is flexible, efficient, and cost effective on practically any metal; carbon steel, stainless steel and other ferrous alloys; gray, malleable and ductile cast iron; aluminum; nickel; copper alloys and other nonferrous metals. Single-phase machines with low open-circuit voltage may not work for air carbon arc gouging (CAC-A). However, any three-phase welding power source of sufficient capacity may be used for air carbon arc gouging. The arc voltage used in air carbon arc gouging and cutting ranges from a low of 35 to a high of 56 volts; thus the open-circuit voltage should be at least 60 volts. The actual arc voltage is governed by arc length and the type of gouging. For most applications CAC-A is used with DCEP (reverse polarity). The electrode should extend at most 7 inches from the gouging torch with the air jet between the electrode and workpiece.

Electrode Diameter  DC Electrode With DCEP            
 mm Minimum AMPS Maximum AMPS            
3.2 130 210            
4 150 250            
5 200 300            
6 300 350            
6.5 320 370            
7 350 400            
8 400 450            
9 450 500            
10 500 550            
11 600 650            
                 
Recommended Minimum Air Requirements                
                 
Type of Torch Recommended Compressor Rating
(1)Air Pressure Air Consumption   Intermittent Use Continuous Use
psi kpa cfm L/min hp kw hp kw
 Light Duty (2) 40 280 8 227 0.5 0.4 1.5 1.1
 General Duty (2) 80 550 25 708 5 3.7 7.5 5.6
 Multipurpose(3) 80 550 33 934 7.5 5.6 10 7.5
 Automatic(4) 60 414 46 1303     15 11.2
                 
                 
Duration Per Day Sound Level DBA (in hours) Slow Response      
 8  90      
 6  92      
 4  95      
 3  97      
 2  100      
 1 , 1/2  102      
 1  105      
 1/4 or less  115      
 
Model
Size Dia x Length mm Current Range Amp.    
B503.2 3.2x305 (355) 130-210    
B504 4x305 (355) 150-250    
B505 5x305 (355) 200-300    
B506 6x305(355) 300-350    
B506.5 6.5x305x(355) 320-370    
B507 7x355 350-400    
B508 8x305x(355)(455)(510) 400-450    
B509 9x305x(355)(455)(510) 450-500    
B510 10x305x(355)(455)(510) 500-550    
B511 11x305x(355)(455)(510) 600-650    
B512 12x305x(355)(455)(510) 750-850    
B513 13x305x(355)(455)(510) 800-1000    
B516 16x305x(355)(455)(510) 1000-1200    
B519 19x305x(355)(455)(510) 1200-1400    
B525 25x305x(355)(455)(510) 1400-1600    
Characteristics :
 
 
    Size Dia x Length mm
Electrical Resistance <18.5u Ω m without copper coating B509 9x355
Breaking Strength >24 Mpa without copper coating Dia: 8.75-9.25
Bulk Density 1.6g/cm³ without copper coating Length: 354-356
Fixed Carbon 98.50%    
Water Content <0.3%    
Thickness of copper coating 0.25±0.05mm    



View Complete Details

Stainless Steel Electrodes

  • Element C , Si , Mn , Cr , Ni , Ferrite
  • Percent 0.08 Max. , 0.60-0.95 , 0.50-2.50 , 18-21 , 9-11 , 3-7
  • Classifications  
  •    
  • AWS A5.4  E-308-16
  • DIN 8556  E 19 9 R 26
  • Current Range & Packing Data :  
  • Size MM DxL Current Range (Amps) AC or DC (+)
  • Pieces per Packet Pieces per Carton
  • 2.00x300 40-50
  • 150 900
  • 2.50x350 50-75
  • 100 600
  • 3.15x350 90-110
  • 60 360
  • 4.00x350 110-140
  • 40 240
  • 5.00x350 140-170
  • 30 180
It is a low carbon, medium heavy coated, rutile based, 188 austenitic stainless steel electrode. Controlled ferrite content of 3-7% gives maximum resistance to cracking, corrosion and at high temperatures upto 800 OC. The weld metal has excellent creep strength and is of radiographic quality. The electrode operates equally well on AC or DC (+) current. The electrode is noted for arc stability, low spatter loss and easy strikingrestriking properties. Applications Welding of 188 stainless steels such as AISI 301, 302, 304 and 308. Welding of Hospital apparatus, Aircraft frames, apparatus for Nitric acid, Acetic acid, Milk and Soap industries etc
View Complete Details
Tell Us What are you looking for? Will call you back

Contact Us

Retailer of Electrodes from Nashik, Maharashtra by Welding Specialities india pvt ltd
Post Buy Requirement

Electrodes

Our Complete range of products are high tensile steel electrodes, Welcutter Cutting Electrodes, low heat input electrodes, Cast Iron Electrodes and gouging electrodes.

High Tensile Steel Electrodes

  • Element C , Si , Mn , S , P
  • Percent 075 , 0. 48 , 1.39 , 0. 015 , 0.019
It is a heavy coated, all position, low hydrogen type electrode which gives extremely smooth arc, medium penetration, least spatter with an easily removable slag. Deposition efficiency is about 115%. Electrode is specially designed for high impact values at sub-zero temperatures. It can also be used on mild steel applications where the structures have to withstand sub-zero temperatures. It is recommended to use minimum possible heat input while welding Applications Structural steels, Low alloy steels, Low temperature steels, High carbon steels, Rails, Wagons, Bridges, Boilers, Pressure vessels, Tanks, Ship-building, Cranes, Machine building, for joining seals, speed rings and spiral casings of turbines, joining alloy steels such as Si-Mn, heat treated steels containing Ni. upto 1.0%. For heavy joints under restraint and subject to dynamic loading.

Typical Mechanical Properties of all weld Metal      
Ultimate Tensile Strength Kg/mm2 Yield Strength Kg/mm2 Elongation % (L=5d) CVN Impact Strength at -450C.Kgm
60 52 29 6.8
       
Classifications      
AWS A5.1 : E 7018-1    
SFA 5.1 : E-7018-1    
       
Current Range & Packing Data :      
Size MM DxL Current Range (Amps) AC(70V) or DC (+) Pieces per Packet Pieces per Carton
6.30x450 240-320 25 100
5.00x450 190-240 40 160
4.00x450 140-190 70 280
3.25x450 100-140 100 400
2.50x350 60-100 150 600
View Complete Details

Welcutter Cutting Electrodes

  • Welding Data  
  •    
  • Size Dia (mm) 3.15
  • 4 5
  •   Welding Current (Amps) 200-250
  • 250-300 300-350
Heat resistant exothermic coating for high speed and efficient thermal cutting of all metals without air or gas. Applications For airgas less cutting of all metals, removal of damaged sections and piercing of metals before drilling etc.
View Complete Details

Low Heat Input Electrodes

  • Weld Alloy Properties  
  •    
  •   UTS  48-52 Kgf/mm2
  •   % elongation  28
  • Welding Data  
  •   Size Dia (mm) 3.15
  • 4 5
  •   Welding Current (Amps) 80-130
  • 100-160 150-200
A high efficiency, contact welding type, ACDC electrode for joining low carbon steel structures, sheet metal assemblies. Characteristics Electrode has easy arc strike and arc stability. Weld deposits are smooth, shiny and with good wash. Slag is easy to detach. Smooth and quiet arc eliminates burn through and warpage in this sheet welding. Applications Sheet metal work, frames, storage tanks, pipelines and fixtures etc.
View Complete Details

Cast Iron Electrodes

  • Size MM DxL 5.00x350
FORTECAST-CN is a light coated electrode with graphite based coating for welding cast iron without preheating. The electrode gives a Nickel-Copper (Monel) weld deposit which is easily machinable. The electrode is suitable for welding in flat, horizontal, vertical and overhead positions. The electrode operates equally well on AC and DC. It has a soft and stable arc, easy striking and restriking properties, easy slag removal and provides good colour matching with parent metal.
View Complete Details

Gouging Electrodes

  • Electrode Diameter 3.2mm
The air carbon arc process is flexible, efficient, and cost effective on practically any metal; carbon steel, stainless steel and other ferrous alloys; gray, malleable and ductile cast iron; aluminum; nickel; copper alloys and other nonferrous metals. Single-phase machines with low open-circuit voltage may not work for air carbon arc gouging (CAC-A). However, any three-phase welding power source of sufficient capacity may be used for air carbon arc gouging. The arc voltage used in air carbon arc gouging and cutting ranges from a low of 35 to a high of 56 volts; thus the open-circuit voltage should be at least 60 volts. The actual arc voltage is governed by arc length and the type of gouging. For most applications CAC-A is used with DCEP (reverse polarity). The electrode should extend at most 7 inches from the gouging torch with the air jet between the electrode and workpiece.
View Complete Details

Mild Steel High Efficiency Electrodes - Deepweld

  • Element C , Mn , Si , P , S
  • Percent 0.06-0.10 , 0.45-0.75 , 0.40-0.65 , 0.03 Max , 0.03 Max
A heavy coated, iron powder, deep penetration electrode for butt & fillet welds. Steels up to 14 mm thickness can be welded without edge preparation of bevelling. To achieve production targets electrodes can be used at higher current and faster speed.Deposition efficiency approx. 103%. Can be used only in flat and horizontal position. The deposited weldmetal is of Radiographic quality. Applications Welding of Heavy structures, Bridges, Tanks, Shipdeck plates by deep penetration technique thus eliminating beveling anf refilling of the groove. Penetration beyond the root for depositing fillet weld.

Typical Mechanical Properties of all weld Metal      
       
Ultimate Tensile Strength Kg/mm2 Yield Strength Kg/mm2 Elongation % (L=5d) CVN Impact Strength at 0 OC.Kgm
46-55 37-46 26-28 07/09/18
       
       
Classifications      
       
       
AWS A5.1 : E 6027    
DIN 1913 : E 4152 AR 11 105    
BS 639 : E 4152 AR    
       
       
Current Range & Packing Data      
       
Size MM DxL Current Range (Amps) AC or DC (-) Pieces per Packet Pieces per Case
5.00x350 250-300 40 160
4.00x350 180-250 40 160
3.15x350 150-180 105 420
View Complete Details

Tungsten Electrode

2% Thoriated, Red, AWS Class EWTH-2, DC welding applications. The most common type of electrode used today. Applications: carbon & stainless steel, nickel alloys and titanium.
View Complete Details

Low Hydrogen Electrodes

  • Size 6.30x450 MM
Low Hydrogen Electrodes a heavy coated, all position, low hydrogen type electrode for the welding of medium high tensile structural steels, joining and surfacing of high strength steels such as Carbon Steel upto 0.4% C, Manganese Steel upto 2.0% Mn and Chromium Steel upto 0.4% C and 0.6% Cr. PREMIER-7016 is highly recommended for use on structures subject to impact and dynamic loading under severe service conditions.
View Complete Details

Welgouge Gouging Electrodes

  • Welding Data  
  •     Size Dia (mm)
  • 4 5
  •   Welding Current (Amps) 250-300
A specially formulated coating with high arc energy and arc force for rapid removal of unwanted materials in steels, cast irons and stainless steels. Applications For chamfering groove and gouging out cracks, old rivet and bolt heads and deformed metal etc.
View Complete Details

Mild Steel General Purpose Electrodes

  • Element C , Mn , Si , P , S
  • Percent 0.064, 0.48, 0.23, 0.022 , 0.017
  • AWS A5.1 E 6013
  • IS ER 4211
  • BS 639 E 4211 R 11
  •    
A medium coated, rutile type, general purpose electrode, with excellent ductility and good penetration. Designed for welding in all positions. Applications : Structures, Steel Furniture's, Storage Tanks, Truck Bodies, Building Construction, steel Window Frames, Grills, Trailers, Pipelines etc.

Typical Mechanical Properties of all weld Metal      
Ultimate Tensile Strength Kg/mm2 Yield Strength Kg/mm2 Elongation % (L=5d) CVN Impact Strength at 0 OC.Kgm
48 42 24 6.5
Current Range & Packing Data      
       
Size MM DxL Current Range (Amps) AC or DC (+) Pieces per Packet Pieces per Case
6.30x450 220-280 25 300
5.00x450 170-220 40 480
4.00x450 140-170 60 720
3.15x450 90-110 90 1080
3.15x350 90-120 90 1080
2.50x350 60-80 125 1500
       
View Complete Details

Carbon Gouging Electrodes

The air carbon arc process is flexible, efficient, and cost effective on practically any metal; carbon steel, stainless steel and other ferrous alloys; gray, malleable and ductile cast iron; aluminum; nickel; copper alloys and other nonferrous metals. Single-phase machines with low open-circuit voltage may not work for air carbon arc gouging (CAC-A). However, any three-phase welding power source of sufficient capacity may be used for air carbon arc gouging. The arc voltage used in air carbon arc gouging and cutting ranges from a low of 35 to a high of 56 volts; thus the open-circuit voltage should be at least 60 volts. The actual arc voltage is governed by arc length and the type of gouging. For most applications CAC-A is used with DCEP (reverse polarity). The electrode should extend at most 7 inches from the gouging torch with the air jet between the electrode and workpiece.

Electrode Diameter  DC Electrode With DCEP            
 mm Minimum AMPS Maximum AMPS            
3.2 130 210            
4 150 250            
5 200 300            
6 300 350            
6.5 320 370            
7 350 400            
8 400 450            
9 450 500            
10 500 550            
11 600 650            
                 
Recommended Minimum Air Requirements                
                 
Type of Torch Recommended Compressor Rating
(1)Air Pressure Air Consumption   Intermittent Use Continuous Use
psi kpa cfm L/min hp kw hp kw
 Light Duty (2) 40 280 8 227 0.5 0.4 1.5 1.1
 General Duty (2) 80 550 25 708 5 3.7 7.5 5.6
 Multipurpose(3) 80 550 33 934 7.5 5.6 10 7.5
 Automatic(4) 60 414 46 1303     15 11.2
                 
                 
Duration Per Day Sound Level DBA (in hours) Slow Response      
 8  90      
 6  92      
 4  95      
 3  97      
 2  100      
 1 , 1/2  102      
 1  105      
 1/4 or less  115      
 
Model
Size Dia x Length mm Current Range Amp.    
B503.2 3.2x305 (355) 130-210    
B504 4x305 (355) 150-250    
B505 5x305 (355) 200-300    
B506 6x305(355) 300-350    
B506.5 6.5x305x(355) 320-370    
B507 7x355 350-400    
B508 8x305x(355)(455)(510) 400-450    
B509 9x305x(355)(455)(510) 450-500    
B510 10x305x(355)(455)(510) 500-550    
B511 11x305x(355)(455)(510) 600-650    
B512 12x305x(355)(455)(510) 750-850    
B513 13x305x(355)(455)(510) 800-1000    
B516 16x305x(355)(455)(510) 1000-1200    
B519 19x305x(355)(455)(510) 1200-1400    
B525 25x305x(355)(455)(510) 1400-1600    
Characteristics :
 
 
    Size Dia x Length mm
Electrical Resistance <18.5u Ω m without copper coating B509 9x355
Breaking Strength >24 Mpa without copper coating Dia: 8.75-9.25
Bulk Density 1.6g/cm³ without copper coating Length: 354-356
Fixed Carbon 98.50%    
Water Content <0.3%    
Thickness of copper coating 0.25±0.05mm    



View Complete Details

Stainless Steel Electrodes

  • Element C , Si , Mn , Cr , Ni , Ferrite
  • Percent 0.08 Max. , 0.60-0.95 , 0.50-2.50 , 18-21 , 9-11 , 3-7
  • Classifications  
  •    
  • AWS A5.4  E-308-16
  • DIN 8556  E 19 9 R 26
  • Current Range & Packing Data :  
  • Size MM DxL Current Range (Amps) AC or DC (+)
  • Pieces per Packet Pieces per Carton
  • 2.00x300 40-50
  • 150 900
  • 2.50x350 50-75
  • 100 600
  • 3.15x350 90-110
  • 60 360
  • 4.00x350 110-140
  • 40 240
  • 5.00x350 140-170
  • 30 180
It is a low carbon, medium heavy coated, rutile based, 188 austenitic stainless steel electrode. Controlled ferrite content of 3-7% gives maximum resistance to cracking, corrosion and at high temperatures upto 800 OC. The weld metal has excellent creep strength and is of radiographic quality. The electrode operates equally well on AC or DC (+) current. The electrode is noted for arc stability, low spatter loss and easy strikingrestriking properties. Applications Welding of 188 stainless steels such as AISI 301, 302, 304 and 308. Welding of Hospital apparatus, Aircraft frames, apparatus for Nitric acid, Acetic acid, Milk and Soap industries etc
View Complete Details
Tell Us What are you looking for? Will call you back

Contact Us