Watech Eco Solutions

Kundrathur, Chennai, Tamil Nadu

Carbonated Soft drinks made out of sugar, concentrate and flavors. Well known flavors are Cola, Orange, Lemon, Pineapple and Bovontoa. First water has to treat to the Beverages standard for processing. The processed water is then collected sugar and food grade carbon are added and heated to the required temperature. The heated sugar solution is well agitated by an Agitator.

After thirty minutes the hot sugar and carbon mixer is pumped to the filter press where the activated carbon with sediments in the granulated sugar are removed and the clear sugar solution cooled from 79 C to 15 C by way of plate heat exchangers and sent to Blending tanks. In the blending tanks concentrate and flavoring agents (Preservatives) are added and agitated thoroughly and kept for bottling.

Premix/Carbonation System draws the chilled process water at 2 C from the Chiller. Ready mixed syrup mixes with carbon-di-oxide and also sprayed on the finished mixed product.

The processed water is passes through online Chiller for cooling. Carbonation System draws the chilled process water at 2 C from the Chiller. The chilled water enters in to the CO Injector. CO gas will be injected at the ventury of Injector unit. Chilled water and CO gas used to mix at required level due high pressure pump.

Then the CO mixed water enter into the carbonation tank for proper mixing. The carbonation tank is designed for better further mixing of gas and water. The special type internal cascade plate construction inside this tank ensures that quality of final product. Regulators are provided at both CO lines to monitor the required pressure of gas, ensuring uniformly in the quality of carbonated water. A safety valve on the tank releases excess pressure developed into the atmosphere. Due to the cascade plate construction, the final product gas volume is as per require standard. That is 4 to 6 Volumes.

The low & high level electronic indicators are provided at both the tanks. These indicators interlinked with the high pressure pump and chiller plant for continuous smooth operation. The final product of soda used collect from the bottom of the carbonation tank and the pipe line of the same is connected to the counter pressure filler tank.

The new bottles are rinsed by manual by way of nozzles. The rinsed bottles are dumped in the collection tank, which is attached with the rinser. The water line should be connected by customer from the overhead tank to get the sufficient pressure for rinsing.

The rinsed pet bottles are put underneath of Syruper unit by manual to collect the sugar mixed syrup at required quantity. The Syruper unit is having adjustment control to change the syrup quantity. The bottles with syrup move to filler by way of SS Slat chain conveyor for filling.

Syrup filled bottles pick from conveyor and insert in to neck flats of rotary filling machine manually. While rotation, the neck flats move upwards with the bottles to press the filling valves for filling by way of mechanical cam. Due to pressing of filling valves, the carbonated water will mix forcibly with syrup.

The rotary filler connected with Online RO Unit, Chiller and Carbonator. The mixing will proper due to CO pressure in the valves. Then the filled bottles used to collect from other end of filler for manual capping.

After capping Collection of bottles and labeling work by manual. Labeling work should start after reach the room temperature of the bottles.

The required quantity of selected flavor will be poured at Blending tank. The Processed water and Flavor are mixed in the blending tank by way of stirrers. The mixed flavor water will enter into Pasteurization unit after completion of filter process. The mixed flavor drink is heated up at high temperature to remove unwanted and for more life in Pasteurization unit.

Then Pasteurized flavor drink will passes through online chiller for carbonation. The Carbonation unit draws chilled flavor drink at 5 C from the Chiller. The chilled flavor drink and CO gas used to mix in injector at required level due high pressure pump.

Then the CO mixed product enter into the carbonation tank for proper mixing. The special type internal cascade plate construction inside this tank ensures that quality of final product.

The new bottles are rinsed by manual by way of nozzles. The rinsed bottles are dumped in the collection tank, which is attached with the rinser. The water line should be connected by customer from the overhead tank to get the sufficient pressure for rinsing.

The Sugar mixed Flavor has to be mixed with treated water and keep stock for every four hours production. The mixed flavor drink will be stored in the blending tank. The mixed flavor drink from blending tank moves to Pasteurization to be heated up at high temperature for removal of unwanted bacterias and for more life.

Then Pasteurized flavor drink will passes through chiller and then to the carbonator. The carbonated flavor drink will enter to the filling machine tank. The flavor drink used heated up by way of Boiler.

The rinsed bottles used pick from conveyor and insert in to neck flats of rotary filling machine by manual. While rotation, the neck flats move upwards with the bottles to press the filling valves for filling by way of mechanical cam. Then the filled bottles used transfer capping head. Then the capped bottles used collect manually.

The rotary filler connected with Pasteurizer. After capping Collection of bottles and labeling work by manual. Labeling work should start after reach the room temperature of the bottles.

The Fruit juice made out of sugar, fruit pulp and preservatives. Well known fruit pulps juices are Mango, Apple, Lemon and Pineapple. First water has to treat to the Beverages standard for processing. The processed water is then collected sugar and food grade carbon are added and heated to the required temperature. The heated sugar solution is well agitated by an Agitator.

After thirty minutes the hot sugar and carbon mixer is pumped to the filter press where the activated carbon with sediments in the granulated sugar are removed and the clear sugar solution cooled from 79 C to 15 C by way of plate heat exchangers and sent to Blending tanks. In the blending tanks process water, sugar syrup, diluted fruit pulp and preservatives are added and agitated thoroughly and kept for Homogenization.

Then the same is Homogenized and pumped to the holding tank. The Ready to Serve Beverage is pumped to Pasteurization unit where the product is heated and sent to filler.

The Synthetic juice made out of sugar, flavor and preservatives. Well known Synthetic juices are Apple, Orange, Grape, Strawberry, Lemon and Cherry. First water has to treat to the Beverages standard for processing. The processed water is then collected sugar and food grade carbon are added and heated to the required temperature. The heated sugar solution is well agitated by an Agitator.

After thirty minutes the hot sugar and carbon mixer is pumped to the filter press where the activated carbon with sediments in the granulated sugar are removed and the clear sugar solution cooled from 79 C to 15 C by way of plate heat exchangers and sent to Blending tanks. In the blending tanks process water, sugar syrup, juice flavor and preservatives are added and agitated thoroughly and pumped to Buffer tank.

Then the same is pumped to Pasteurization unit where the product is heated and sent to filler at ambient temperature.

The new pet bottles are rinsed by manual by way of nozzles. The rinsed bottles are dumped in the collection tank, which is attached with the rinser. The water line should be connected by customer from the overhead tank to get the sufficient pressure for rinsing.

The fruit pulp has to be mixed with treated water, Sugar syrup and food grade chemicals manually and keep stock for every four hours production. The mixed fruit pulp beverage has to pour in the SS Juice blending tank. In the tank juice will mix properly and will go the filling machine tank through homogenizer and pasteurizer. The juice used heated up by way of Boiler.

The rinsed pet bottles used pick from conveyor and insert in to neck flats of rotary filling machine by manual. While rotation, the neck flats move upwards with the bottles to press the filling valves for filling by way of mechanical cam. The filling temperature of juice is @ 60C to 70C. The rotary filler connected with pasteurizer. Then the filled bottles used transfer capping head. Then the capped bottles used collect manually.

The rotary filler connected with Pasteurizer. After capping Collection of bottles and labeling work by manual. Labeling work should start after reach the room temperature of the bottles.

The quality fruits are dumped in the hopper by manual, which is kept out of the plant. The dumped fruits are passes to the belt conveyor from bottom of the hopper for cleaning. The fruits are cleaned and shaved by manual and removal particles have to be collected in the separate bins instead throwing on the floor. Then the cleaned mangos are sent to the hot water tank for complete washing.

The washed fruits are transferred to the pulp processing unit by way of screw conveyor. After crushing the wastages and nuts are removed by way of another screw conveyor and dumped in the bin which is positioned at outside of the plant.

The Pulp is transferred to storage tank after filtration from the processing unit. The filtered pulp is collected in another tank. The filtered pulp goes to the tanks for the stirrer operation. The final pulp after stirrer used to pack in the different size of containers.

1. Capacity Available - 500 LPH to 10000 LPH
2. All are in SS with recommended grade as per the standard.
3. Quality materials will be used at worn out places for maximum period of life.
4. All Bought out Items are Branded one like Grundfoss, Bonfiglioli, Siemens and Snider to get spares & service at any point.
5. SS316 at all product contact zones.

1. Capacity Available - 500 LPH to 7500 LPH
2. All are in SS with recommended grade as per the standard.
3. Quality materials will be used at worn out places for maximum period of life.
4. All Bought out Items are Branded one like Grundfoss, Bonfiglioli, Siemens and Snider to get spares & service at any point.
5. SS316 at all product contact zones.

1. Capacity Available - 500 LPH to 20000 LPH
2. All are in SS with recommended grade as per the standard.
3. Quality materials will be used at worn out places for maximum period of life.
4. All Bought out Items are Branded one like Grundfoss, Bonfiglioli, Siemens and Snider to get spares & service at any point.
5. SS316 at all product contact zones.
6. Bottle Volume - 200Ml to 2000Ml for Auto
7. Suitable to Fill - Treated Water & Flavored Water
8. Shape of Bottles considered - Round
9. Lab Equipments

In our Automatic mineral water bottle filling machines are designed for optimum speeds based on 1 liter pack size for Treated Water and 500 Ml for Juice & Non Carbonated Drinks. The material of construction is SS 304 for the Frame and outer panel. All Wetted Parts are in SS 316. The Human Machine Interface is PLC Control that makes the machine user friendly.

In our Automatic Carbonated Soft Drink filling machines are designed for optimum speeds based on 500 Ml pack size. The material of construction is SS 304 for the Frame and outer panel. All Wetted Parts are in SS 316. The Human Machine Interface is PLC Control that makes the machine user friendly.

• No Bottle- No Rinsing, Filling, Capping
• Pressure filling valve with consistent accurate fill levels and without spillage.
• Clutch type capping head ensures effective capping without cap damage
• The machine auto STOPS the operation if a bottle is jammed
• SS316 construction for Filling Valves

Noble Eco Systems offers wide and comprehensive range of Electrochlorination Systems in India specifically for drinking water & sanitising applications. The heart of an electrolytic system (electrolyzer) being the "electrodes" used in the electrolyser are sourced from the pioneers in this field, M/s. Titanium Tantalum Products Ltd., India. The system has been designed for on site chlorine generation where and whenever you require disinfection of your drinking water.

Noble Chlor electrochlorination system uses only common salt (no need to add any hazardous chemicals) to generate on site chlorine depending upon your requirement in a batch type system using an advanced electrolytic cell.

This chlorinated brine can be quantitatively added to disinfect your water and it provides safe, odourless, tasteful drinking water.

Compare to traditional disinfectant methods like adding bleaching powder, commercial hypo and gas chlorine, our Noble Chlor electrochlorinator process is very effective, safe and most economical. This electrochlorinator system is compact and can easily be operated from any remote location if power & salt are available.

The demineralization is the process of removing mineral salts from water by using ion exchange process. The D.M water reduces the scale formation, Deposition and corrosion of tubes. It increases the life of pipes and tubes in plant. It prevents the deposition of minerals in turbine blades. It removes Mineral salts in the form of cations such as sodium, calcium, iron, copper and anions such as chloride, sulphate , nitrate etc.

After passing water through cation then anion exchanger it is passed through mixed bed unit. In mixed bed cation and anion resins are mixed and while water passes through it as it passes through thousands of cation/anions exchanger resulting final effluent of very good quality water.

Application

• Pharmaceutical industry
• Boiler industry
• Sterilization industry

Ultra filtration (UF) technology uses a membrane barrier to exclude particles as small as 0.01 microns, including bacteria, viruses and colloids.

Ultra filtration is widely used in industry as pretreatment for other forms of purification such as ion exchange and reverse osmosis, gelatin and protein concentration in the pharmaceutical industry, sugar clarification in the food and beverage industry, cheese and whey concentration, production of ultra pure water, clarification of juice, downstream processing, membrane bioreactors, treatment of bleach plant effluents, and recovery of lignin compounds in the pulp and paper industry. Ultra filtration can be used to reject virus, bacteria, endotoxins, and particulates but not ionic species.

Applications of Ultra filtration

• Pretreatment to RO system (brackish and seawater applications)
• Purification of surface and well water for potable applications
• Filtration of industrial water
• Membrane Bio-Reactor
• Wastewater recycle and reuse

FEATURES

Sewage treatment is the process of removing contaminants from wastewater, primarily from household sewage. It includes physical, chemical, and biological processes to remove these contaminants and produce environmentally safer treated wastewater

Sewage from flushing the toilet, bathing, washing sinks and general cleaning goes down the drain and into a pipe, which joins a larger sewer pipe under the road. The larger pipe that leads to the treatment center.

Treatment Levels

• Primary treatment
• Secondary treatment (aerobic, settling tank)
• Tertiary treatment

Screening is the first stage of the wastewater treatment process. Screening removes large objects like, diapers, nappies, sanitary items, face wipes and even broken bottles, bottle tops, plastics and rags from the sewage.

Screened sewage collected into collection tank and then pumped aeration tanks.

Attached Growth Technology is based also on the introduction of air to the sewage but with the application of a material (Bio media) for the microorganisms to attach themselves to in order for them to growth and digest sewage. The air required for the aeration tank will be supplied through air blower connected to grid piping. The Bio media in contact with the sewage wastewater allows for the microorganisms to attach to the media and digest the sewage as it passes by. The organic matter attached to the media reduces the amount of solids in suspension. The media also acts as biological filter that filters organic matter. The benefits of attached growth are typically a smaller footprint and higher level of treatment. Sludge (biosolids) build up for removal and disposal will vary dependent on the specific attached growth technology selected. The bioreactors used for this technology is called Fluidized bed bio reactor (FBBR)/ Moving Bed Bioreactors (MBBR) then sewage water sent to settling tank for removal of sludge settled at bottom. The over flow sewage water sent to clarifier water tank for disinfection by adding Hypo.The secondary treated sewage is passed through a tertiary treatment plant comprising of pressure sand filter and activated carbon filter for removal total suspend solids & color and it will used for gardening, land irrigation.

Benefits of our System

• Higher effective sludge retention time (SRT) which is favorable for nitrification
• Responds to load fluctuations without operator intervention
• Lower sludge production
• Less area required
• Resilient to toxic shock
• Process performance independent of secondary clarifier (due to the fact that there is no sludge return line)
• Applications (Gardening and land irrigation)

• • Residential apartments
  • Municipalities
  • Schools and other educational campuses
  • Industry
  • Resorts
  • IT parks
  • Government compounds
  • Hospitals, Health centres

Water softening is the removal of calcium, magnesium, and certain other metal cations in hard water. The resulting soft water is more compatible with soap and extends the lifetime of plumbing. Water softening is usually achieved by ion-exchange resins.

Application (General purpose, washing, bathing)

• Hotel
• Malls
• Apartments
• IT parks
• Government compounds
• Hospitals, Health centers

Water have high amount of iron content that can be removed by degassed tower

Degasser tower is a packed tower having plastic pall rings, which enables the water flowing down breaks into droplets due to the high surface area of the packing. The air blown from the bottom for contact with water for oxidation of iron and then air passed through the vent on the top of the degasser.

The Degassed water is stored below in the tank for further use.

Reverse Osmosis is a technology that is found anywhere pure water is needed; common RO uses include:

• Human Consumption
• Agriculture
• Humidification
• Ice-Making
• Rinse Waters
• Biomedical Applications
• Laboratory Applications
• Pharmaceutical Production
• Water used in chemical processes
• Animal Feed
• Metal Plating Applications
• Boiler Water
• Cosmetics
• Hatcheries
• Restaurants
• Greenhouses