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1 Products availableOur offered Product range includes Thermal Analysis Systems for Molten Iron, Thermal Analysis Test Cups, SMART MULTIPLE DIP SMD, Expendable Thermocouple and thermal barriers.
The thermal analysis is a quick, reliable, & low cost application method enabling quality & melting process control of cast iron. From iron/carbon state diagram the thermal analysis gives direct information about solidification of cast iron. It allows analysis of carbon equivalent (%CE), Carbon (%C), Silicon (%Si) in iron melts like Grey cast iron, Ductile iron and Malleable iron.
Principal of Operation: Thermal Analysis is the interpretation of cooling curve of liquid iron sample. First arrest point, the liquidus is a temperature level is directly related to Carbon Equivalent. CE = %C + %Si/3 + %P/3.
Second arrest point, the solidus temperature, when referred with liquidus, allows the total carbon content prediction. For this; metal must solidify white which is achieved by Tellurium This specially designed Tellurium & other ingredient minimises the influence of entrapped particles, gases and particularly additions used in cupola produced iron. Our smart carbon cups are tellurium coated sensors with "k" type thermocouple can be used for Carbon Equivalent, % Carbon, % silicon in grey, malleable & base metal of ductile iron. Carbon cups are available to cover entire range of thermal analysis i.e. % Carbon + % Silicon/9 = 4.3.
Traditional thermal analysis uses tellurium-coated cups. Carbon precipitates as Fe3C. Easy to detect temperature arrests and to calculate CE, % C and %Si.
Smart Grey Cup are non -tellurium test cups, specially designed to get information how carbon is precipitated into graphite. We get cooling curve of grey sample, when carbon is allowed to solidify as graphite. By using this cooling curve we can Prediction of Tensile strength, Brinell Hardness & type of microstructure of unalloyed cast iron, Measurement of Eutectic Cell Count & Inoculation Deciding Factor for cast iron, Prediction of %Nodularity, Nodule Count, Shrinkage Index
SMART LAB -Carbon Silicon Analyser/CE meter System
SMART LAB is a microprocessor based instrument for quick thermal analysis of the iron melt before it is poured; this makes it possible to correct the melt for optimization & ensures higher quality when pouring. It is specially engineered to suit the foundry environment.
SMART LAB provides calculations of Carbon content (%C), Carbon Equivalent (CE), & Silicon content (%Si) for quick analysis of cast iron. This is an automatic analysing instrument that is used with SMART CUP & SMART TIP for both thermal analysis & immersion temperature measurement. It consists of a special electronic hardware and SMART LOGIC software which automatically corrects errors introduced due to de-rating/ ageing effect of electronic components, ensuring long-term accuracy of measurement.
The disposable Smart Carbon Cup is well engineered to feed accurate, reproducible and consistent information of cooling curve of molten metal.
Smart Port is a Series of immersion type temperature measurement equipments designed for molten metals. It consist of a special electronic hardware and SMART LOGIC software which automatically corrects errors introduced due to de-rating/ageing effect of electronic components, in turn ensures long-term consistency in accuracy of measurement. Plateau Detection Technique is used for accurate molten metal temperature measurement. The microprocessor controlled electronics is housed in sturdy enclosure to suit foundry/steel plant conditions. Separate models are available for ferrous and Non-ferrous molten metal temperature measurement.
Depending on the intervals between successive immersions and the metal temperature, the number of measurements may vary.
Available in standard IPTS 68 and IPTS 90 calibrations with different Thermocouple types:
PhoenixTM develops Thermal Barriers to suit specific applications; for example coating processes require Thermal Barriers to be free of all traces of silicone, whereas in the heat treatment industry, where Thermal Barriers are subject to high rates of heating and cooling, minimizing Thermal Barrier distortion is the main criteria. In other processes such as heat treating aluminium road wheels Thermal Barriers need to withstand full immersion in water from a high temperature.
PhoenixTM can also design Thermal Barriers to meet specific process conditions, such as steel reheat processes which require graded insulation layers to withstand the 1300C temperatures within the furnace.
The many years experience of senior PhoenixTM personnel working within these industries is translated into the superior design of their Thermal Barriers for all heat treatment and finishing applications.
All Phoenix TM thermocouples are manufactured to the highest quality standards and conform to the ANSI MC96.1 special limits specification. The insulation material and the plug terminations are color coded to conform to the IEC 60584 standard.
For low temperature applications (up to 250C) such as paint and powder coat curing in the finishing industry, various types of thermocouples are available; these include magnetic fixing for steel substrates and clamp fixings for non ferrous surfaces. Air and surface thermocouples are available in both magnetic and clamp type probes.
The thermocouple construction is designed to withstand rough handling, the type K, PTFE insulated wires are triple wrapped with stainless steel braid, and have a final overall PTFE insulation
Heavy duty exposed junction thermocouples with PTFE insulation are also available in the low temperature range.
Thermocouples for the finishing industry have a unique design of removable sensor (magnetic and clamp) so that when the insulated cable wears, it can be replaced without the need to buy a complete assembly. This results in high potential savings.
For high temperature applications (up to 1300C) PhoenixTM supply a range of Inconel and Nicrobel sheathed, mineral insulated, thermocouples terminated with a high temperature miniature plug. These thermocouples have an insulated hot junction to ensure maximum protection against electrical interference from heating elements within the furnace.
Diameters of the mineral insulated thermocouples range from 1.6mm - for general purpose heat treatment applications to 3.0mm for slab and billet re-heat applications
Bosello High Technology S.R.L was formed in 1962 and today it is one of world's leading manufacturers of Industrial X -Ray Inspection systems for NDT Controls.
We manufacture auxiliary displays for any make of spectrometers, temperature indicators, thermal analysis systems, Carbon sulphur analysers, digital weighing scales etc.
Smart Port is the immersion type temperature measurement equipment series designed for molten metals. It consist of a special electronic hardware and SMART LOGIC software which automatically corrects errors introduced due to derating/ageing effect of electronic components, in turn ensures long-term consistency in accuracy of measurement. Plateau Detection Technique is used for accurate molten metal temperature measurement. The microprocessor controlled electronics is housed in sturdy enclosure to suit foundry/steel plant conditions. Separate models are available for ferrous and nonferrous molten metal temperature measurement.
Aluminium extrusion Profile Inspection System. Inspection machine designed for harsh environment in production areas. Very user-friendly and requires no special skills. Romidot technology of High Accuracy, camera based, intelligent inspection systems sets high speed performance levels in the Profile Inspection.
Hydrogen in aluminium results in gas porosity, surface failure at surface treatment, hot cracks at thermal treatment, micro explosion at welding, bad mechanical properties, influences the cast ability etc.
The control of hydrogen content is a must for high quality casting and optimized production Hydrogen measurement is based on First Gas Bubble principle of Y. Dardel.
ALUSPEED TESTER One device - four uses: Hydrogen measurement, Sample preparation for Density samples measurement, Drosstest and Straube-Pfeifer test
The Alu Compact is a hydrogen measuring device which distinguishes itself due to its compactness, easy operation and speed. Hydrogen measurement can be completed in less than one minute, CHAPEL portable- the hydrogen content in liquid aluminum can be measured. The "CHAPEL portable is the only device worldwide with which, through a method of direct ascertainment of the hydrogen content, can be continually carried out.
One device - four measurements:Hydrogen measurement, Density samples measurement, Drosstest and Straube-Pfeifer test