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Heaters, Thermostats & Heating Devices

Our Complete range of products are Oil Heater, Air Heaters, Mica Insulated Strip Heater, Swage Cartridge Heaters and Chemical Immersion Heaters.

Oil Heater

Oil heater which is being heated. All flanged heater models incorporate tubular heater construction welded or brazed into a carbon steel pipe flange. Name 1 terminal enclosures are supplied with all standard units. Moisture resistant and explosion proof models are also available. All flanged Oil immersion heaters we offer you including heaters for hazardous locations
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Air Heaters

Tubular Heaters - Description

Tubular heating elements provide an economical, robust, and versatile heat source. These elements are commonly used surface. Datta industries can provide formed elements ready to go into your existing channel or new design. Plain tubular heaters are available in straight lengths or bent as per customers requirement with threaded stud connection at both ends. Finned tubular heaters have enlarged surface area to help faster dissipation of heat. Due to the fact that these designs are made to order, our engineering staff will require a detailed drawing or CAD disk for design pur.

Finned Tubular Heaters - Description

Finned Tubular Heaters are normally used in forced circulation heating of low temperature air, other atmospheres and gases. Typical applications include forced convection heating of air, process atmospheres, and oven atmospheres in duct environments. Steel finned tubular heaters are standard with surface temperatures limited to about 425C (797F) compared to 815C (1500F) for an alloy sheathed non-finned heater. Some applications require stainless steel materials for corrosion resistance. The most efficient finned heaters are made with steel sheath and steel fins. Steel is normally used for air heating, stainless steel for atmospheres, which are humid or corrosive, and monel for salt-laden humid atmospheres. Keep in mind that stainless heaters with stainless fins are very inefficient since the heat transfer rate of stainless is less than one quarter that for steels. Finned Tubular Heaters offer distinct advantages over open coil heaters:

They are safer to operate in that the risk of fire or electrical shock are minimized;They have a much longer service life; andThey are more rugged requiring less maintenance than open coil heate
Technical DataSurface loading up to 60 w/in2Voltage up to 415 VSurface Temperature 600oC Max.Available Fins Diameters 28, 32-mm.Tube Diameters-8, 11 mm. 12 mm 14 mm 16 mmSheath material SS & lncoloy 800, incoloy 600Dist. between Fins 5 6 mmConnection 20 mm length of brass m6
Applications
  • Plastic lndustry, Foundries, Packaging Industry, Engineering Industry, Medical & Laboratory Equipments, Domestic Appliances. Air Conditioning systems, Recalculating drying ovens, Forced air duct heating.
  • For special size, please feel free to contact us along with detailed dimensional sketches.
  • Please incorporate the stander heater dateless from catalog

FEATURES

  • Reliable & premium quality
  • Proper watt distribution
  • High quality sheath tube
  • High M.T.B.F.
  • Product uniformity
  • Heaters are 100% inspected

APPLICATIONS

  • Heating air in duct
  • Warming equipment
  • Food processing equipmet
  • Process air equipment
  • Heating steam & gas
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Mica Insulated Strip Heater

Mica insulated heaters operate best and provide the longest life when the sheath temperatures are held below 250oC. Applications

  • Plastic processing Machinery.
  • Injection and Blow Molding.
  • Extruders.
  • Many other Applications. (Medical, Lab-quipmentsetc)

Features

  • Rust resistant Sheath.
  • Top quality Nickel Chrome ribbon.
  • Max. 25 watts per sq. Inch.
  • Max. Operating temperature up to 250oC
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Swage Cartridge Heaters

Cartridge heaters are cylindrical electrical heating elements. Protected with a stainless steel sheath, their watt density can reach 50 W/cm2 and their surface temperature can go up to 800cC (1472F). Mostly used for heating up solids such as injection presses heating plates of various tools, they can also be used for heating up water of gases under certain conditions. Widely used for manufacturing plastic and rubber parts in the car industry or in the food processing industry, etc They are also commonly found in the chemical, electronics, medical equipments, packing. Various cartridge heater technologies are available. The choice of technology will depend on technical specifications Required and the application. Unless you know exactly which product you are looking for, we will recommend you the best solution for your needs.

Available technologies are: High-density cartridge heaters (HDC) for watt densities from 6.5to50W/cm2. Low-density cartridge heaters (LDC)for Watt densities from 1to6.5/cm2. Watt density ( W/cm)2 can be a decision factor, but dimensions heater and conditions of use (temperature, vibrations, environment) are also important factors when making the choice between the technologies. Applications Plastic processing machineries. Hot runner module. Food processing. Labeling machineries and a lot of other applications.Heating liquid.

Features Sheathing mat : SS 304 or SS316 Highly compacted construction improves heater life and reduces the effect of vibration and shock. Excellent heat transfer.Technical Specifications

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Chemical Immersion Heaters

  • 35-watts/square inch (5.4 watts square centimeter) 240 volts standard, 415 and other voltages available.
  • Choice of steel, stainless steel (304 and 316) and titanium sheath materials.
  • For plating tanks, rinse tanks and other aqueous solutions. Low watt density models available for phosphatizing and concentrated aqueous solutions.
  • Single-phase standard, three phases available as an option.

Features:

  • Heavy duty, long lasting construction.
  • Standard thermal protection (replaceable heater).
  • Grounded for safety.
  • Vapor tight terminal enclosure.
  • Bottom mount designs available for even heating and varying solution levels.
  • Pipe OD from 40 mm to 65 mm

TUBULAR IMMERSION HEATERS IN VARIOUS SHEATING MATELS

  • 10 TO 15 watts/square inch nominal
  • 120, 240, 480, volts standard,
  • Compatible with most plating tank solutions, inert to acids, anodizing and pickling solutions up to 212 degrees Fahrenheit (100 degrees Celsius) temperature.
  • Round u shape z shape L-shaped configurations available to meet your application.
  • Heater are available in various sheathing SS 304, SS 3416, SS 316L, MICOLOy 800, INCOLOY 600
  • Titanium, 99.9 % pure lead

Features:

  • Low watt density for even heating and long service life.
  • Grounded internal metal element for safety.
  • Lightweight, non-floating construction.
  • Vapor tight terminal enclosure.
  • Single or three phase models available.
  • Custom lengths available. Consult factory.
  • Flexible leads available.

QUARTZ IMMERSION HEATERS

  • 26-watt/square inch (4watts/square centimeter) nominal.
  • 240, 415 volts standard, and other voltages available.
  • For plating tanks, pickling and other acidic aqueous solutions.
  • Not for use in hydrofluoric acid or alkaline solutins.
  • Single-phase standard,

Features :

  • Heavy duty, long lasting construction.
  • Heating elements and/or quartz tube assembly replaceable.
  • Vapor tight rubber terminal enclosure
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Micro Heater

  • Voltage : 220/230/240V
  • Leads: 1000 mm Teflon
Mini coil heaters lend themselves to a variety of applications. Because of its Flexibility mineral insulated cable can be coiled, formed, wrapped around pipe or used straight. Open wound mini coil heater can be used as Cartridge heater where irregular size bores are found. More often however Mini coil heaters are used on plastic injection molding machine bushings and for machine nozzles
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Micro Heaters

Mini coil heaters lend themselves to a variety of applications. Because of its Flexibility mineral insulated cable can be coiled, formed, wrapped around pipe or used straight. Open wound mini coil heater can be used as Cartridge heater where irregular size bores are found. More often however Mini coil heaters are used on plastic injection molding machine bushings and for machine nozzles

Technical Data for Coil Heaters
  • Leads: 1000 mm Teflon
  • Diameters can be made to your specification
  • Voltage : 220/230/240V
Forming specifications :
  • Any Diameter is possible above 6.35mm (.250)
  • Any length with consideration of technical information
Options :
  • Custom clamping band in both Axial and Flange lockup, any length
  • Type J or K thermocouple wound with coil heater
  • Wattage tolerance +2 % or +10%
  • Pressed on sheath
  • Ground wire
  • CE/CSA rating

Mini coil heaters features

  • Low profile construction allows easy access for multiple gate moulds
  • Long lead cold section beyond clamp prevents overheating of lead Connections
  • Stainless steel band available for screw operated clamping methods
  • Provides uniform heat source for entire circumferences of nozzle
  • Optional insulated thermocouple available
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Oil Immersion Heaters

  • Solution or Application Low Viscosity Oil
  • Sheath Material Steel

oil immersion heaters are designed for installation into pipe body, tank or pressure vessel using standard pipe size. These heaters are available in available in wide selection of rates, sizes and sheath materials suitable for the heating requirements of oil. Flanged oil immersion heaters are very efficient since all energy that is generated is dissipated directly into the medium, which is being heated. All flanged heater models incorporate tubular heater construction welded or brazed into a carbon steel pipe flange. Name 1 terminal enclosures are supplied with all standard units. Moisture resistant and explosion proof models are also available. All flanged oil immersion heaters we offer you including heaters for hazardous locations

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Hot Runner Heaters

  • Sheath Material High-Nickel Alloy ( CrNi-Stell, Material No: 1.4541 )
  • Heating Conductor Nickel / Chromium ( NiCr 8020, Material No: 2.4869 )
Applications of Hot Runner Mould Heater : Hot Sprue BushingsSealing Bars & DiesHot Metal Forming PunchesFeatures of Hot Runner Mould Heater : Fiberglass, Stainless Stell Armour & Stainless Stell Braid Lead Options.A wide range of lengths are available up to 2000mm.Optional built-in-type 'J' Thermocouple.Flat, Squre or Round profiles.
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Hot Runner Mould Heaters

  • Voltage 240-250V ac
  • Sheath Material High-Nickel Alloy ( CrNi-Stell, Material No: 1.4541 )
  • Heating Conductor Nickel / Chromium ( NiCr 8020, Material No: 2.4869 )
  • Insulation Material Highly Compressed magnesium Oxide ( MgO )
  • Leakage Current <0.5mA
  • Insulation Resistance Approx. 10MOhms
  • Wattage tolerance +/- 10%
  • Thermocouple Type' 'J' Fe/CuNi
  • Standard Cold Length 2.2 x 4.2 = 90mm, 3.2 x 3.2 = 100mm, 3mm dia = 150mm
  • Max. Operating Temp. 5000
  • Min. Forming Radius Flat         : 2.2 x 4.2 = 5.00mm, 1.8 x 3.2 = 4.00mm Square    : All sizes = 6.00mm Round      : 4.0 = 6.0mm, 3.0 = 4.00mm
Applications of Hot Runner Mould Heater :
  • Hot Sprue Bushings
  • Sealing Bars & Dies
  • Hot Metal Forming Punches
Features of Hot Runner Mould Heater :
  • Fiberglass, Stainless Stell Armour & Stainless Stell Braid Lead Options.
  • A wide range of lengths are available up to 2000mm.
  • Optional built-in-type 'J' Thermocouple.
  • Flat, Squre or Round profiles.

  • Cross SectionsCoils are available with flat, Square and round cross-sections. The dimentions are as follows :

Flat 2.2 x 4.2mm 1.8 x 3.2mm
Square 3.0 x 3.0mm 3.2 x 3.2mm
Round 4.0mmdia 3.0mmdia
Size 3.3 3.83 3.3 x 3.3 2.2 x 3.8
Cross Section o o  Â
Cold Zone 3.3 3.8 3.8 3.3
Adapter Diameter 7.5 7.5 7.5 7.5
Adapter Length 32 32 32 32
Crimp Diameter 9.5 9.5 9.5 9.5
Maximum Length 2000 3000 3000 2000
Maximum Current 5A 5A 5A 5A
Minimum Diameter 8 10< 8< 6

 

 

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  • Vishwesh Heaters Pvt. Ltd. (Vishwesh Heaters Pvt. Ltd.)
  • Plot No. T - 204, Gala No. A - 14, Pavana Industrial Premise Co. Op. Soc. Ltd, Near MIDC Post Office, MIDC Bhosari, Pune, Maharashtra - 411026
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