Vikas Machineries

Nangloi, Delhi

With our know-how and latest equipment in the industry, we are engaged in offering the best range of Conveyor Belts. Being an admirable Manufacturer and Supplier, we try to live up to our reputation. Different types of conveyor belts are available for conveying different material like PVC and rubber. Their excellence is tallied to the quality as required by industrial standards. Get in touch to avail them at pocket friendly price.

More About Conveyor Belts

• A belt conveyor system consists of two or more pulleys (sometimes referred to as drums), with an endless loop of carrying medium—the conveyor belt—that rotates about them. One or both of the pulleys are powered, moving the belt and the material on the belt forward.
• There are two main industrial classes of belt conveyors; Those in general material handling such as those moving boxes along inside a factory and bulk material handling such as those used to transport large volumes of resources and agricultural materials, such as grain, salt, coal, ore, sand, overburden and more.
• Today there are different types of conveyor belts that have been created for conveying different kinds of material available in PVC and rubber materials.
• The belt consists of one or more layers of material. Many belts in general material handling have two layers. An under layer of material to provide linear strength and shape called a carcass and an over layer called the cover. The carcass is often a woven fabric having a warp & weft. The most common carcass materials are polyester, nylon and cotton. The cover is often various rubber or plastic compounds specified by use of the belt. Covers can be made from more exotic materials for unusual applications such as silicone for heat or gum rubber when traction is essential.

Speed

• Material handling belt conveyors : 1.5m/s
• Conveyors with magnetic separator/detector : To suit response time
• Packed cement bags : 1.0m/s

Troughing Angle

• Carrying side : 3 Rollers with 45 deg. troughing angle except for Packing Plant Conveyors which shall be with flat idlers.
• For non magnetic idlers, the centre idler frame shall be with 15 degree troughing angle and idler frames on either side shall have 45o troughing angle.      
• Return side : Flat idlers

Drive

• Drive shall be provided at head end as far as possible
• Bevel Helical gear box shall be provided
• Combined base frame with suitable fasteners shall be provided for housing motor and gearbox.

Idlers

• Material : MS ERW rollers and MS bars for shafts.      
• Sealing : Double labyrinth seal on external side and contact nylon seal on inner side. On the outer side of the roller face, an additional water proof neoprene rubber contact lip seal shall be provided.      
• Bearings and Lubrication :
  • Antifriction ball bearings/ seize resistant bearings & life long lubricated.
  • Bearing housing shall be CRCA sheet of 3.15 mm thickness of EDD quality.      

• Carrying and Return Trainers : Mounted on thrust bearings for swivel arrangement with necessary stoppers.
• Transition Idlers : One set each before tail and head end. Each set consisting of minimum 2 no. 20 degree troughing idler.

Belting

• Nylon/Nylon belting shall be provided.
• The rating of the belt should be such that the maximum tension induced in the belt should not exceed 80% of the maximum recommended belt tension.
• The rating and duty conditions shall be decided on the maximum tension anticipated in the belt, max. belt width for adequate load support, min. belt width for adequate troughing.
• Heat resistant belting shall be provided for clinker conveyors and wherever the material temperature(normal or maximum) exceeds 80 deg.

We provide the best quality in the form of Industrial Air Slide to our customers thanks to the earnest support and incessant effort of our adept professionals. Our excellent staff makes use of first rate tools and latest techniques. The raw material is purchased from dependable vendors who refuse to compromise with quality. It complies with the requirements of the customers. Besides, it is available at a nominal price to our customers.

Air Slide Design

• Enclosed type and well sealed (water proof), suitable for open air installation.
• Sight glasses and Inspection openings at upper channel at 4.5 m spacing one discharge spout with 10mm thickness toughened glass
• Discharge shout shall be equipped with a vent hood (also at intermediate location, if required) and a butterfly valve.
• Air-slide should be supplied with discharge chute upto 750mm length
• Suitably protected polyester fabric, by a perforated plate in the entire length.
• Height to width ratio of 1.5:1.

Details

• Air to cloth ratio : 2 (m³/min)/m²      
• Air Volume : 2.5 (m³/min)/m²      
• Air Pressure            
• Air slide width < 500 mm : 250 - 500 mmWG     
• Air slide width > 500 mm : 500 - 1, 250 mmWG      
• Air intake : Every 6 m of air slide length      
• De-dusting air quantity 150% of the fan air quantity.   
• Air connection shall be provided for each chamber separately   

Extensively applied for providing homogeneous composition of rubber with a number of ingredients backed by a single drive, Uni-Drive Rubber Mixing Mill is offered by us with anti friction roller bearings. These bearings make sure it is simple to install and stays geared up to work. It superior performance comes with lower maintenance and operating cost. At affordable rates, we provide it in safe packaging.

Applications

• Rubber Industry
• Plastic Industries
• Bakelite Industries

Features

• Superior Mixing Performance as no Friction Loss.
• Low Operating Cost with High Productivity.
• Latest Technology Update, Meets Current International Standards.
• No continuous Lubrication hence heavy saving on lubrication cost.
• Equipped with Anti Friction Bearings so No wear & tear as in Bush Bearing type Machines.
• Maintenance Free.
• Easy to Install & Ready to Run. No Deep Foundation Required.
• Compact Construction, maximum Floor Utilization.

Designing Specifications

• Rolls : Alloy Chilled Cast Iron rolls with surface hardness 510 550 BHN. The Rolls are mirror finished & polished, duly grinded and are hollowed for cooling or heating.
• Roll Cooling : Through universal funnel type drop tray System (Standard Type) / Universal Rotary joints with inner Spray pipes system for water circulation and roll cooling.
• Roll Clearance Adjusting Unit : Manual using separate screws and Nut arrangement / Worm Gear drive system with Hand Wheels / Motorized Nip Adjustment system.
• Roll Bearings : Anti Friction Roller Bearings fitted in sealed bearing housings which Saves power bills 20% 25% compared to Bronze Bush Bearing machines and very Silent Operation.
• Stand Frame & Caps : Heavy Duty Graded Cast Iron Stand Frames and M.S. Steel Casting Caps.
• Gearbox: Helical reduction gearbox of Premium (Greaves) / Shanty make with suitable safety factor.
• Electric Control Panel : Star Delta Electric operating panel with Auto Reversing, Voltmeter, Ampere, Overload protection relay, 3 Phase Indicator and Emergency Stop Switch.
• Safety Devices :
  • Emergency Stop through Overhead Cradle Bar System operated by limit switch.
  • Emergency Stop through Hydraulic Thruster Drum brake mounted on motor drive shaft for emergency halt of the machine rotation operated by push Button.

We are earnestly engaged in offering Dispersion Kneader to the clients. We are based in Delhi, India. It is broadly used for mixing the compounds and takes less than 20 minutes to complete the process, depending upon the gravity of the compound. It is highly demanded by the rubber and plastic industry. Owing to its optimum functionality, great performance, and long working life, it is highly demanded by our patrons. We offer this product at a cost-effective rate.

Details : 

• Dispersion Kneader-Used in Rubber/Plastic Industry.
• It does the mixing of compound, it mixes within 20 minutes depends upon the specific gravity of compound. 
• Mixing Chamber : Chamber is made of Alloy Steel, we fabricate the same in three parts (Middle Part of Chamber), 2 Nos of Sides. We have the provision of cooling arrangement water jacket. Both the Sides of Chamber are also has the provision of cooling.
• Rotors : Made of Alloy steel fabricated, Water cooling system below the tips of steel casted blades. Blades are welded on rotors axle; it also has water cooling system through holes on shaft to maintain excellent cooling.
• Gear Box : Indigenous Gear Box with forged steel gears hardened and grounded, stand make bearings. The body of gear box is fabricated, bored and phased.
• Connecting Gear Box : Two Nos of rotor gears along with coupling are fitted inside the box and the same is being attached with the main shaft of main gear box.
• Tilting System : Screw type tilting mechanism along with motor and motors break are fitted with the chamber of kneader.
• Pneumatic Air Cylinder is provided to compress the material during the process of compounding. Pusher (Elephant Leg) is fitted on air piston/cylinder.
• Motors : All the motors are of standard make like. ABB, SEW, Crompton etc. Applications Rubber Industry Plastic Industry

Actively involved in fulfillment of the customers’ needs with excellence, we are engaged in offering Rubber Extruder. For our valued customers, we make available a wide range of variety. The cold feed extruder on offer is available in vented and non-vented designed plain barrels in 45mm, 63mm, 90mm, 120mm, 150mm scroll size for tubes, fire-hoses, profiles, tyre treads, bead covering, blanks, slugs, apron-cots, fuel tubes and other technical extrusions.

Features :

• Nitra alloy scroll & sleeves, variable speed, feed roll device, T.C.U. for temp. Control with straight, cross or co-extrusion heads.
• First fifty COLD FEED EXTRUDERS working all over India for production of hoses, Cords, Automobile profiles, tyre slug etc.
• COLD FEED VENTED EXTRUDERS in various sizes for Fire Hoses, Textile Aprons and Cots developed and supplied by Vikas Machineries CO-EXTRUSION lines with Two Cold Feed Extruder for twin color (twin compound) fuel tubes, profiles etc.
• For continuous Vulcanization of profiles, tubes & other sections with these machines large Cross-sections, sponge rubber profiles are practically free from air-inclusion, moistures and other volatiles which create porosity in extruded sections and de-shape the profiles loosing the dimensional accuracy.

Bringing together first rate raw materials and powerful machines, we enable ourselves to offer 4 Roll  Calender Machine in different configurations such as four roll Inverted ‘L’ type and Four Roll Vertical Type in different specifications. It is applied for the purpose of pasting of fabric with rubber sheets. The industrial grade and quality are met in accordance with the norms of quality set by the industry. 

Applications : Rubber Industry

Features

• High operational fluency
• Less power consumption
• Easy to install
• Sturdy structure
• Robust construction

Used for producing high-quality uniform pellets, Pelletizing Line is uniquely designed in a range including conventional, micro or macro pellet production. The perfect knife-to-die plate alignment is assured irrespective of thermal or mechanical variation of the feed equipment. It easily achieves very broad product viscosity ranges. Thanks to our full range of model sizes, customers can build pelletizing line around the system components as per their needs.

More About Pelletizing Line : The Vikas Machineries in either underwater, water or air ring cutting methods or both. Solution oriented options and features allow ease of operation, highest processing performance, and highest product quality. All subsystem and support equipment such as screen changers, diverter valves, heating systems, classifiers, dryers, water systems and control panels may be included to provide a total system concept. The end result is superior quality and highly reliable machine lines that turn pellets into bigger profits for you.

Our range is designed with Multi blades and available in rectangular, square and round shapes as per the clients’ varying demands and diverse requirements. We have designed and developed our range to suit the high temperature applications. Their heat resistivity, accurate dimensions, finest finishing and reliability are some of the key attributes, which make them widely appreciated by the clients across the nation. Further, our experts help us in timely delivery of these products as per the clients’ given specifications.

Features :

• Robust construction
• Good Sealing Efficiency
• Compact Design
• Economically efficient
• Low Maintenance
• Easy installation.

Hoping to achieve 100% customer satisfaction, we as a well admired figure in the industry, put a great effort in delivering excellence. Twin Screw Extruder is available in an extensive range. Its high strength and enhanced functional life make it an attractive alternative. Get your hands on the impeccable quality for minimal rates. We make available different models from 20 mm -90mm (1 Kg/hr -800 Kg/hr).

Details

• Engineering Polymers compounds. (PA66, PA6, PBT, ABS, PC ETC).
• High filler master batches (Loading up to 80%)
• Standard Black, white and other color master batch compounding lines.
• Toner compounding line.
• Food and pharma compounding.
• Powder coating compounding.
• Twin screw extruders are designed for High torque and High Rpm Specific Torque up 16 Nm Cm3, and output Torque up to 4500Nm.
• Screw elements are Segmented with Wear resistance Technology and barrels are segmented with liners and cooling circuit.
• Loss in weight feeders for accurate feed of polymer and minerals fully auto controls.
• Control Panel with HMI & PLC from Siemens.
• Post extrusion equipments like Pelletizes, water turf, Air knife, Classifier and conveying systems are designed to suitable compounds.

Features :

• High-Grade Alloy-Steel used in barrel & screw
• The horizontally split type barrel is for easy opening and cleaning
• Excellent dispersing of material creating 'Best Results'
• Automatic temperature controller for smooth-working
• Extruder having Segmented barrel and screw.

Price : Approx. Rs 5 Lakh / Piece.

Meticulously producing excellent quality, we manufacture 3 Roll  Calende Making Machine making use of modern technology and latest machinery. The range that we offer is widely applied for different purposes like sheet gauging, hoses belting, sheeting in lining, films, profiling, hospital bed sheets, fractioning tyre fabrics for auto tyres and laminating doubling. The quality on offer is available to our customers for economical prices.

Applications : Rubber Industry

Features

• Sturdy Construction
• Excellent Durability
• High productivity
• Minimum electricity utilization

Price : Approx. Rs 5 Lakh / Piece.

Equipped with PLC, L.V.D.T depth control automatic photo sensor, the double action Hydraulic Press we offer is highly compact, rigid and has a space saving design. It is extensively applied for manufacturing stainless steel sinks, geysers, A.C., L.P.G. cylinders and other automobile draw components. This highly efficient quality is in accordance with latest trends and modern specialized designs to meet the needs of our valued customers.

How it works

• Since the hydraulic press works on the basis of Pascal's Law, its working is similar to the one of the hydraulic system. A hydraulic press consists of basic components used in a hydraulic system that includes the cylinder, pistons, the hydraulic pipes, etc.The working of this press is very simple. The system comprises of two cylinders, the fluid (usually oil) is poured in the cylinder having a small diameter. This cylinder is known as the slave cylinder.
• The piston in this cylinder is pushed so that it compresses the fluid in it that flows through a pipe into the larger cylinder. The larger cylinder is known as the master cylinder. The pressure is exerted on the larger cylinder and the piston in the master cylinder pushes the fluid back to the original cylinder.
• The force applied on the fluids by the smaller cylinder results in a larger force when pushed in the master cylinder. The hydraulic press is mostly used for industrial purposes where a large pressure is required for compressing metals into thin sheets. An industrial hydraulic press uses the material to be worked upon along with the help of the press plates to crush or punch the material into a thin sheet.

Uses of Hydraulic PressA hydraulic press is used for almost all industrial purposes. But basically it is used for transforming metallic objects into sheets of metal. In other industries, it is used for the thinning of glass, making powders in case of the cosmetic industry and for forming the tablets for medical use. The other common uses of the hydraulic presses are as follows :

• For crushing cars : A hydraulic press is the heart of any car crushing system. In this process, a hydraulic motor applies a large pressure on the fluids into the cylinders. The fluid pressure makes the plates rise and with a large force, the plate is driven on the car thereby crushing it.
• Fat-free cocoa powder : While processing the cocoa beans, a liquid known as chocolate liquor is derived.

Types of Hydraulic PressThere are many different types of hydraulic presses catering to the various requirements of industries. Some of them are as follows :

• Arbor presses : These presses are usually used when the work involved is not of a heavy- duty nature. These presses come in a variety of sizes and specifications. But compared to other hydraulic presses, they do not compress large amounts of pressure required to generate more output. Arbor presses are used in processes like piercing holes into metals, stamping, to flatten metals, tearing, marking inscriptions, etc.
• Laminating presses : Unlike other hydraulic presses that are operated automatically, these presses make use of manual labor. Laminating presses have two openings that are known as plates. One is used for heating whereas the other is used for cooling. This makes the lamination process comparatively faster. Through these presses, materials like polymer can be laminated onto paper and metal. In case of laminating presses, the plates are usually heated with oil.

Price : Approx. Rs 5 Lakh / Piece.