VEPS ENGINEERING (P) LIMITED

Sonari, Jamshedpur, Jharkhand

Satake Corporation, Japan - a pioneer in manufacturing Color Sorters for more than 50 years have designed a very special Color Sorter for Inline using by smaller units of grain handling and processing.

SATAKE GS series is available in 2940, 5880, 8820, 11760 versions based on sorting channels. It achieves remarkable performance with multi- grain sorting. This machine is equipped with the High Resolution CCD sensors enabling for sensing subtle defects and light discolored grains for various commodities.

GS series is an economical and perfect solution for small and medium capacity mills where a color sorter can be used either inline or separately in sorting and grading sections.The new software is pre programmed for making operation much simpler, eliminating fluctuation of sorting performance due to human error. The sorting performance is maintained for longer periods without the need for intensive adjustment by an operator.

the satake rice polishing machine cleans the surface of rice, significantly enhancing the quality of finished products. The machine has achieved a high reputation in many countries for its high performance and for the innovations which have been incorporated over the past 20 years.

features

he newly developed Satake Destoner separates stones and heavy impurities from rice utilising bulk density difference. Conventional sifting methods cannot perform this separation efficiently when compared to the new Satake Destoner.

Rigid heavy duty construction with thicker steel plates and sturdy frames ensures long life. This is the ideal machine for separating stones and sand from rice in an efficient, trouble free manner.

Satake Corporation's research and development efforts have been continuously focused on the goal of achieving the optimum performance, durability and sound design of rubber roll huskers.

Design features incorporated in the newly designed husker have resulted in an automatic husker, which establishes a new industry standard for efficiency at high feed rates.

The new husker offers the advantages of decreased breakage, greater aspiration efficiency and significantly improved rubber roll life.

For all rice millers, improvement in milling yield is an ultimate goal. In order to attain this goal, it is absolutely necessary to obtain pure brown rice free from paddy grain.

The Satake Paddy Separator is the outcome of many years of experience in the manufacture of oscillation type paddy separators. Very high separation performance and easy maintenance work are the two main features of this machine.

The Satake range of vertical friction rice whitening machines incorporate the most advanced techniques of vertical milling and has been proven to be superior to similar machines in rice mills throughout the world.

The versatility of the Satake machines for milling rice of all degrees of whiteness with the minimum broken makes it the ideal machine for modern rice mills.

The Satake Rotary Sifter has a long proven reliability, along with the accumulation of our continuous improvements. Our years of experience have resulted in many improvements and innovative features.

The machine can sift milled rice efficiently and accurately into 2 to 7 classes: large broken, medium broken, small broken, tips, bran, etc. This model has 7 sieves, separating into 3 to 5 classes of rice. The machine is especially effective when there is a distinct difference in size, e.g. the separation of small broken from rice bran.

It can also be used for efficient size separation of wheat, beans and other products. Sturdy body construction and simple design ensure durability, as well as making assembly and maintenance extra easy.

Features:

The Satake Thickness/Width Separator was developed for size separation of various grains and beans. During the passage of materials through the revolving cylindrical screens, smaller grains or beans are discharged through the slots or round holes on the screen and to the outside of the machine.

This machine is widely used at various large scale rice mills, seed processing plants and grains/beans processing plants to produce high quality products because it can separate broken grains and immatures easily and efficiently.

Satake Length Grader, indented cylinder type, separates one or two kinds of broken or shorter grain from whole grain by length. Broken grain or shorter grain which is more than half of whole grain in length can not separate from whole grain by a sieve or thickness/width grader. Accordingly, this type machine is must for rice millers and seed makers who wish to obtain the high quality products. The stocks fed into the indented cylinder are taken up by the indents of the rotating cylinder. The grain longer in length drops out of indents on their way to reach the catch trough and the grain remaining in the indents are thrown into catch trough.

Features:

Easy assembly/disassembly or operation is ensured through its compact design, light body and simple construction.

The grain flow-down pipes are equipped with the sampling outlets capable of sampling grain at each stage.

The degrees of separation of grain can be observed from the inspection windows.

Direct-coupled geared motors are used for less maintenance, instead of belt or chain drive system.

Satake introduces Grain Pre-Cleaning system ideally suited for pre-cleaning of various grains/commodities with ease of operation in the field.

The difficult impurities like strings, straws, loose sticks in the material are checked and removed by the top drum separator. This uses a Hexagonal drum Sieve for efficiently removing such impurities and providing clean raw material for further processing.

The bottom portion is a fully enclosed sieve section for removing impurities based on their size. Satake offers a range of screen size for various commodities such as wheat, rice, maize, soya etc.

This pre-cleaner can be used for silo intake sections and also as a Mill Cleaner for grains coming from storages and warehouses.

Features:

1. Equipped with DRUM SEIVE separator on the Top.

2. Fully Enclosed Body to prevent dust escaping from sides.

3. Effective air aspiration system.

4. Easy to remove the screens and clean them.

5. Due to Drum Separator the maintenance is much reduced.

The Satake Hydrator is an innovative grain tempering mixer designed to provide high levels of moisture addition in a single operation. The use of vibration to provide exceptional water dispersion is combined with slow stirring and a long dwell time to ensure absorption of up to 8% moisture. Grain leaving the machine has no free surface moisture, eliminating any subsequent temper bin discharge problems. The Hydrator can be used in conjunction with a simple water flow meter or the most sophisticated automatic moisture control system.

Features:

In the first stage the bran is removed by controlled abrasion and in the second stage friction polishes the grain removes any adhering bran fragments. Debranning removes surface contaminants such as bacteria, mould and agricultural chemicals. The PeriTec process, incorporating the Satake VCW Debranning Machine, provides products of superior quality, at higher extraction rates, with less milling equipment and on all wheat varieties.

Features:

Effective debranning of all wheat varieties in a single pass.

Vertical construction requires minimum floor space.

Mechanical simplicity and ease of access provide great reliability with low maintenance cost.

Air flow through the machine is easily and accurately controlled.

A load-control device maintains debranning efficiency and prevent motor overload.

The Satake Gravity Selector simplifies the cleaning of cereal grains such as wheat, rye, barley and rice. It separates the material into four groups by density.

Features:

Satake has earned a reputation for its commitment to R & D, the most effective method of answering the needs of today's demanding market. The Satake rollermill design team has perfected every aspect of the new SRMD, a rollermill that not only incorporates the very latest technology, but it is also simple and user friendly.

A compact machine with great strength and high capacity, the new SRMD represents the benchmark by which all other rollermills will now be judged.

Features:

Rapid Roll Change System for Less Downtime.

Uniform & Accurate Feeding with vari-Speed Feedroll Drive.

Low Noise and Vibration.

Compact Design uses less floor space.

The Satake Milling Separator is an all purpose separator for the cleaning of cereal grains, such as wheat, rice, maize (corn), rye, oats etc. It efficiently removes both large coarse material and fine impurities from the grain being cleaned.

The Satake Milling Separator is available as a Silo (elevator) Intake Separator at high capacities and as a Milling Separator, to provide a more precise searching separation.

The Satake Milling Separator can be used with a simple exhaust or can be matched to a SCA Closed Circuit or a GLAB Open Circuit Aspirator.

Features:

Switzer offers a wide range of pressure and differential pressure switches for controls, Pressure and differential pressure Indicators for measurement, portable digital manometer and calibrator and pressure transmitters. The range of products vary with the sensors used, range and condition of application.

A successful cooling water treatment must address initial conditioning, scale, fouling and corrosion control. Thermax cooling water treatments can be applied to virtually any cooling system with any type of makeup water. Proper application of water chemistry for a given system, our cooling water treatments provide clean heat transfer surfaces that are free of corrosion and scale, and operate at top efficiency. Formulations for control of scale and corrosion for a variety of makeup water chemistries are available on request. Control of scale and corrosion requires a balanced approach based on a careful appraisal of water quality and operating conditions.

Using Satake's innovative debranning technology, an application of Satake's vast experience in rice processing, it is now possible to mill wheat having its outer layers removed. In conventional milling the wheat is milled whole. The PeriTec system takes off the bran before milling the grain.

A boiler is used for generating steam. It does this by heating water to its boiling point, after which steam will evaporate from it. When you boil a kettle of water, you will shut off the fire or electric power when the water comes to a boil.As more and more steam is evaporated, the water becomes more and more concentrated with salts and other impurities. If you use your kettle for a long while, you will see some chalky deposits inside it. The fresh water supplied to replenish those lost through evaporation cannot be pure and free from salts.

Satake Length Grader, indented cylinder type, separates one or two kinds of broken or shorter grain from whole grain by length. Broken grain or shorter grain which is more than half of whole grain in length can not separate from whole grain by a sieve or thicknesswidth grader. Accordingly, this type machine is must for rice millers and seed makers who wish to obtain the high quality products. The stocks fed into the indented cylinder are taken up by the indents of the rotating cylinder. The grain longer in length drops out of indents on their way to reach the catch trough and the grain remaining in the indents are thrown into catch trough.Easy assemblydisassembly or operation is ensured through its compact design, light body and simple construction.

Chemical Division of Thermax Ltd is equipped with Modern Research facility & State-of-the-Art manufacturing facility comprising of diversely qualified professionals to provide customized solutions for your specific needs.

The new design VTA machine improvises on existing design and incorporates various improvements to suit long grain milling in a gentle manner. Most suited for sensitive steamed rice for higher yields and parboiled rice for low temperature milling.

Significant Feature:

Gentle milling:

• The new design VTA ensures gentle milling of brown rice over a larger milling surface in the machine. This helps in attaining a greater whiteness per brake of VTA in process.

• The improved bran dissipation in the milling chamber ensures greater and quicker removal of bran from the screen. The improved design of air circulation inside the milling chamber ensures better temperature control thereby helping in retaining the characteristics of rice during milling.

• The new VTA is also equipped with many optional features which enables the machine to integrate seamlessly with the plant automation providing a remote and automatic operation of mill.

Satake Corporation , Japan has innovated many new technologies for sorting grains for various contamination levels and types.

SATAKE RMGS machines are available in 564, 844 and 1404 series which has created a new dimension to sorting applications. These are equipped with a new design of high powered CCD sensors and NIR sensors for an accurate sensing and minimum rejection.

These wonder machines are capable of sorting transparent glass, ceramic, stones, foreign material and discolored product mixed with the good products.

RMGS can efficiently sort various gains like Pulses, Rice Wheat , seeds, Spices etc.

The Series is equipped with state-of-art DIGITAL IMAGE PROCESSING for Product Center detection and Centre- Ejection function which increases sorting performance and reduces contamination rates, both of bad grains in products and good grains in secondary Rejected grains.

Significant Feature:

RMGS-DIS is also powered with another marvel of technology - a well-thought and first time innovative use of Reverse Sorting Technology for RESORT CHANNELS ! This helps in achieving very High Rejection Ratio of as high as 90% or so.

The Newly designed High Speed patented ejectors for precision firing at higher speeds facilitate removal of the varying defects thereby ensuring high standards of performance for years.

Simple And Easy Operation:

The machine has new, larger color Touch Screen user interface which is working with Windows XP operating system. The operation is easy to understand and is more user friendly for the customer. The Control is divided into following three levels

• Operator level
• Supervisor level
• Makers engineer level

The levels are password protected and provide flexible and controlled interface for easier operation and better Reliability.