Vats and Vessels (I) Pvt Ltd

Waliv, Thane, Maharashtra

Planetary Mixer, as name suggests it has planetary type agitation pattern. The beaters rotate around itself as well as in circular path in the bowl; this enables faster and better mixing of materials at a considerably lesser time.Cylindrical bowl mounted on three castor wheels leads to easy loading and unloading. Bowl has torrispherical dished bottom covered by Jacket to operate on 1Kgcm2 steam pressure. It is provided with steam inlet-outlet and cold-water inlet and outlet connections with standard fittings like pressure gauge, vent cock, release valve and drain.

The product laden trays are placed on the shelves provided in the chamber. After which the door is locked. The chamber is vacuumised. Heating system is also started. The hot oil water starts circulating inside the shelves in a serpentine manner. Due to this configuration, the heat transfer from the shelves to the trays is quite fast. The heat is transferred to the product from the shelf on which it is placed due to conduction and from the shelf above due to radiation. The boiling point of the product is brought down considerably due to vacuum. Vacuum Shelf Dryers are available in sizes ranging from 6 trays to 96 trays.Double door loading for larger models.Plc based controls for automatic mode.

V-shape blenders are very efficient blenders. The blending is achieved by the constant, dividing and intermeshing particle movement in the V-container Modifications such as the addition of baffles to increase mixing shear have been made to these types of blenders. Each cylindrical leg has an access cover for easy material loading and cleaning. easy material loading and cleaning, Short Blending Time.Large-Capacity equipment available, Minimal maintenance.

Planetary Mixer

Planetary Mixer is a vertical batch mixer ideally suitable for mixing of ointments, paste, cream, dry powders or wet mass.Planetary Mixer, as name suggests it has planetary type agitation pattern. The beaters rotate around itself as well as in circular path in the bowl; this enables faster and better mixing of materials at a considerably lesser time. Features of Cylindrical Bowl Cylindrical bowl mounted on three castor wheels leads to easy loading and unloading. Bowl has torrispherical dished bottom covered by Jacket to operate on 1Kg/cm2 steam pressure. It is provided with steam inlet-outlet and cold-water inlet and outlet connections with standard fittings like pressure gauge, vent cock, release valve and drain. Features of Agitator AssemblyHomogenizer :High speed mechanical and hydraulic shear forces are the real key to the success of this machine. Rotor and Stator generates a shearing action which insures high speed emulsification for homogeneous mixing. Centering Scraper :Anchor type agitator with Teflon scrappers sweep the entire circumference of the bowl and avoid localized heating/cooling and thus intimate mixing is accomplished in PLM. Beaters :Orbital motion of these beaters covers all portions of the bowl as well as it wipe each other, thus assuring no unmixed portionsSpecial Features of Vats & Vessels Planetary Mixer The bowl fits tightly enough so that mixing can be achieved under Vacuum or pressure for Deaeration. All contact parts are made up of SS-316/SS-304. Electrical Control Panel with PLCs for easy process control. Capacity - 25 Ltr. to 2500 Ltr. Unit with FLP motors and FLP push button station available. MS parts shall be cladded with SS 304 Q sheet and SS parts will be polished to desired pharmaceutical finish

Rapid mixer granulator is useful for Pharmaceutical, Chemical and Food Industries, for dry and wet granulation.

Special Features of Vats & Vessels Ribbon Blender

Specially designed chopper blades driven at high speed gives fast and even granulation. Pneumatically operated side Discharge Arrangement can be provided on either side to suit customers requirement. Constructed of SS 316, SS 304 and MS. Capacity 10 Ltr. to 1000 Ltr. Working The basic equipment consists of machine base covered all around by SS flush type panels. The frame is provided with a SS staircase & railings. Over the frame there is RMG Bowl with pneumatically open able lid. It has two mixing blades. Material to be mixed is whirled and tumbled, close to the bottom of RMG bowl with the help of chopper blades. Chopper Tool located at the side prevents lump formation. RMG produces a highly efficient, fast & homogenous mixing.

Vats And Vessels Mass Mixers are useful in Pharmaceutical, Chemical, Dyestuffs, Food & Automobile Industries.

Construction:It Consist of a 'U' shaped horizontal trough with Paddle type Blades. Paddle type blades welded to the main shaft provide efficient mixing of thick heavy material. Control Panel has Centralised controller for Motor with Reverse / Forward & Hinging Arrangement. The entire drive arrangement shall be covered with flush panels. The entire trough can be tilted through electromechanical means

Special Features of Vats & Vessels Mass Mixer cGMP, Unit with FLP are available. Constructed in SS 304 / SS 316 / MS. Complete unit with S.S. cover and all surfaces polished to mirror dull finish. MS parts dull painted to smooth finish.

The design mainly consists of a vertical `Octagonal` shaped container fitted with cantilevered intensifier bar inside the shell. The shell is provided with a dust tight loading covers and the other end is fitted with a quick opening spring loaded solids flow valve. Charging and discharging of material shall be simple ad convenient. The product can be discharged directly into containers

Special Features of Vats & Vessels Octogonal Blender

	Capacity - 100 Ltr. to 6000 Ltr.
	Uniform mixing of dry powders and granules

Vats & Vessels Multi Mills are serving in chemicals, pharmaceuticals, dyestuff, paints, ceramics, food industries, cosmetics, pesticides, fertilizers, plastics, spices, bakeries, resins, insecticides etc. Multi Mill is widely used for Granulation, Pulverization and Mixing. Swinging Hammer Blades and Scrapers arrangement gives Shredding & Chopping Effect. Construction -The unit consists of Motor drive & Rotor assembly. The rotor assembly is equipped with swinging hammer blades & scrapers. The rotor has 4 different speeds - 750 / 1500 / 2000 / 3000. The speed variation is achieved by aluminum cone pulley & belt arrangement on motor & rotor. Interchangeable Perforated Screen with Charging & Discharging Hopper is provided as per requirement. All internal & external SS parts are mirror polished.

/ Special Features of Vats & Vessels Multi Mill cGMP Models, Units with FLP are available The base is mounted on 4 Nos. castor wheels Constructed in SS 304 / SS 316 / MS. Complete unit with S.S. cover and all surfaces polished to mirror dull finish. MS parts dull painted to smooth finish Wide range of SS perforated or wire knit screens available Higher output with process uniformity Different designs & Shapes of mixing beaters to suit particular mixing requirement for wide variety of materials

Vats & Vessels. Vibro separators are circular gyratory screens used to separate solids from solids and liquid from solid

Vibro Sifter consists of Specially Designed Motor mounted vertically at the center of the base plate of the Screen. The Screen is in between feeding hopper and bowl. The material is fed on to the centre of top screen. The undersize material passes rapidly through the screen during its travel to the periphery. The over size material get continuously discharged through a tangential outlet. This is achieved by specially designed Vibratory Motor along with eccentric Top and Bottom Weights.

Working Principle The top weight on the motor shaft rotates in a plane close to the centre of the mass of assembly. Rotation of the top eccentric weights creates vibration in the horizontal plane which causes material to move across the screen cloth to periphery increasing the horizontal throw, causing oversize material to discharge at a faster rate. The bottom eccentric weight rotates below the centre of mass creating tilt on the screen giving vibration in vertical and tangential plane. Increasing the vertical component of motion, this promotes turn over of material on the screen surface helping maximum quantity of undersize material to pass through the screen. Rugged Springs placed over the circular motor base amplifies the vibration

Special Features of Vats & Vessels Vibro Sifter Faster Separation due to springs Multi deck models available Same sieve as used in Mechanical sifter. Lesser Maintenance and Power Consumption than the Conventional Sifter. Simple & Compact construction.

Vats & Vessels Coating Pan is suitable for Tablet Coating. Coating process is complex and requires careful monitoring and control to ensure satisfactory results. The film coating process as such is a combination of four processes going on simultaneously:

Distribution of coating material on large number of tablets Mixing of large batch for homogenous result Drying or evaporation of solvent Solvent vapour removal By optimizing each process in relation to each other, Vats & Vessels Coating Pan gives the best results. Coating Pan is of Semi - Ellipsoidal shape with circular opening at the top. Pan is mounted at an inclination of 30 to 40 to the horizontal and it is driven with worm and worm wheel type gear box and electric motor. Machine is designed with M.S. fabricated structure and all arrangements are inside the enclosure - except electric control air filter and S.S. Pan.

The unit is provided with a hot air blower with Temperature Controller. 30", 36", 42" and 48" coating machines have variable speed drive and hot air blowing system is built with the machine. 60" and 72" coating machines has dual speed with step pulley without hot air blowing system. Suitable hot air blowing system can be supplied separately on demand.

Special Features of Vats & Vessels Coating Machine

Coating machine is available with S.S. Pan of 12", 18", 24", 30", 36", 42", 48", 60" & 72" sizes. Product contact parts are in stainless steel 304 / 316, all SS Parts Polished to suitable finished required of pharmaceutical equipment The gear box, motor, and hot air blower are enclosed in a mild steel enclosure or stainless steel in case of GMP models Coating Pan is provided with interlocked electrical circuit so that the heaters can be operated only after blowers are made on to avoid burning of Heaters. Mounted on dynamounts to avoid foundations Unit with FLP motors and FLP push button station Easy cleaning

Vats & Vessels Ointment Plants are particularly used for Ointment, Cream, Lotion, Syrups etc.

Ointment Plant mainly consists of following equipments: Manufacturing Vessel - Along with Baffles & JacketMain Agitator Anchor type with Teflon scrapersHydraulic Lifting ArrangementInline Homogenizer Wax & Water Phase Vessel Baffles JacketAgitator Propeller TypeStorage Tank Working Platform - Dimpled Sheet Pipelines - Water Phase & Wax phase vessels are connected to the Main manufacturing vessel through individual pipelines. Inline conical filters are provided after each vessel bottom outlet.Finished products are pumped out from the manufacturing vessel, through a third line by a lobe pump, into the storage tank. This line also has an inline conical filter. The storage tank bottom outlet is connected to a metering pump. All connections like bends, tees, valves, inline sight glasses are of Triclover/Din Standards. Bump pump for ointment transfer and Dosing pump for feeding ointment to vessels.

ApplicationEmulsification -Toothpaste, Oil & Paraffin.Suspension -Pigments, PolishesHomogenization -Fruit Juices, Saucesand other semi-liquid food products Special Features of Vats & Vessels Ointment Plant Filters provided at the bottom can be easily dismantled and cleant, sanitized or sterilized. Capacity - 50 Ltr. to 5000 Ltr.

The function of filtration equipment is to filter slurry so as to separate the solid more or less completely from the liquid. In Nutsche filter force required for separation of filtrate is through gravity and vacuum. It is very useful to collect small amounts of solids from relatively large volumes of liquid.

Nutsche filter is a batch type filter and is versatile and flexible in use. It too can be used in conjunction with a wide range of filter media, such as paper, textile filter fabric, needle felt, membrane filter cloth, wire mesh and sintered metal. The filtering plate base is positioned horizontally, which makes washing or further treatment of the filter cake very easy. On request, the Nutsche may be equipped with a mixer for continuous or re-suspension of solids.

Special Features of Vats & Vessels Nutsche Filter Ease in Operation. Easy opening for cleaning and discharge with TriClover clamps. Cake Container & Mother Liqour Container in two parts. Constructed of SS 304, SS 316, Hastelloy C276, Inconel, Monel, Titanium. Capacity - 10 Ltr. to 5000 Ltr.

Vats & Vessels Reactors are serving in adhesives processing, agriculture, chemical processing, cosmetics, food and beverages production, paints and coatings, paper and pulp processing.

Types of Reaction vessel - Jacketed, Limpet coil, Top open type, Top dish type etc.

Modifications such as the addition of baffles to increase mixing shear have been made to these types of blenders. Each cylindrical leg has an access cover for easy material loading and cleaning.

Special Features of Vats & Vessels Reactor
	Reactors are designed to meet the specific needs namely: optimal mixing, optimal temperature.
	Capacity - 100 Ltr. to 20, 000 Ltr.
	M.O.C. - SS 304, SS 316, SS 316 L, MS.
	Stiffener Ring is provided on Inner Shell of Jacket in between Inner Shell and Outer Jacket to intensify main Vessel and to provide uniform circulation and minimize stagnation of heating or cooling medium.
	The jacket can also be fabricated with multiple loops and zones, such as two or three zones on a straight part of the vessel and a zone on the bottom half.
	Jacket also provides resistance to Thermal Shock.
	Equipments are tested hydraulically as per design pressure.
	Various kinds of mixing blades for selection, suitable for all raw materials.

Shell and Tube type Heat Exchanger is used for transferring heat from one fluid to another. It contains number of tubes enclosed in a close fitting cylindrical shell. One fluid flows inside and the other flows outside the tubes. These are very useful when a process requires large quantities of fluid to be heated or cooled as they provide large amount of heat transfer area and also provide high degree of heat transfer efficiency.

ribbon blender is basically manufactured for uniform, homogeneous, and quick mixing of powders and semi-wet materials of different densities. Helical ribbon agitator design is the real key for the success of this blender.

how the ribbon blender works a ribbon blender consists of a horizontal trough with a central shaft and a helical ribbon agitator. Mixing results from the turbulence induced by counteracting ribbons. There are two sets of counter acting ribbons - outer ribbon, inner ribbon. Both ribbons mounted on the same shaft. Ribbons has close trough clearance which provides a region of high shear force near the wall thereby achieving both bulk blending and dispersive mixing. ribbons are design to obtain complete and thorough mixing. It is designed in such a way that along with vertical movement, material to be mixed will have to and fro motion. Diametric size of the ribbon keeps some proportion with the volume of the vessel so that the power required to drive the machine will be less. The ribbon causes all the material to circulate using only 5% of the power needed by the turbine. when the economy of the mixing equipments are taken into consideration the ribbon blender is the best suited machine for better result in the field of chemical, pharmaceutical and allied industries. the machine is manufactured in the combination of mild steel and stainless steel. The product to machine contact parts will be in stainless steel and remaining is in mild steel to reduce the total cost of the machine. Cgmp models are also available. special features of vats & vessels ribbon blender ribbon cross-section and pitch, close clearances between outer ribbon and shell, and number of spirals on the ribbon are the few features which can be varied to accommodate materials ranging from low-density finely divided materials to fibrous and sticky materials. the ribbon blender is adaptable to batch or continuous mixing. heating or cooling jacket as per process requirements. choppers - choppers can be provided as a delumper or as a fine grinder. hinged cover, dependable discharge outlet.- manual lever or hand wheel operated slide gate valve, swing-type flush mounting plug valve discharge - hand wheel operated slide gate valve, gates, drop bottom, seals and finishes the paddle design is optional and normal applied where friable materials are being blended and when batches as small as 15% of the total capacity are going to be mixed in one blender. optional scale hoppers are available constructed of ss 316, ss 304 and carbon steel. capacity - 25 ltr. To 7, 500 ltr. fast, easy cleaning - the entire ribbon assembly is removable as a unit. shaft seal - three rows of packing, of type compatible with product and application, housed in a standard gland follower stuffing box, assist in keeping dirt out and product in. Purged and lubricated seals as well as the mechanical seals are also available. simplified drives - typically units of sizes to 100 cu. Ft (2.8 cu. M) and 15 h.p. Drive are driven by a torque arm reducer with "v" belts and an integrally mounted motor. different applications of ribbon blender abrasives and adhesives agricultural chemicals animal feed chocolate products cleaning compounds cosmetics detergents and soaps dyestuffs & pigments explosives fertilizers and pesticides food minerals pharmaceuticals resins sand & cement pre-mixes spices and sugars

Tumbling Mixers work on Diffusion Mixing Mechanism, in diffusive mixing, mobility of individual molecules is achieved by distributing particles over freshly developed surface. Materials are mixed by tumbling them in a partly filled container rotating about a horizontal axis. The rotary motion and gravitational force leads to cascade flow, which moves the material from side of the mixer to the middle of the mixer. When the material falls into the middle of the mixer, it spreads away developing fresh surface areas for efficient and homogeneous blending. This action continuously repeated during each rotation.

Blending implies homogeneous distribution of fluid or particle. Blending requires definite degree and / or purpose to properly define the desired state of system. Tumbling Mixers work on Diffusion Mixing Mechanism, in diffusive mixing, mobility of individual molecules is achieved by distributing particles over freshly developed surface. Materials are mixed by tumbling them in a partly filled container rotating about a horizontal axis. The rotary motion and gravitational force leads to cascade flow, which moves the material from side of the mixer to the middle of the mixer. When the material falls into the middle of the mixer, it spreads away developing fresh surface areas for efficient and homogeneous blending. This action continuously repeated during each rotation.

Tumbler blenders are of free flowing type and they provide a gentle mixing action. They can be incorporated with the following arrangement.

Internal spray arrangement for introducing small amounts of liquid. Mechanically driven devices for breaking up Lumps.

Vats & Vessels offers different distinct vessel shapes, the Drum, Octagonal, Double Cone and V/Y-shape. These shapes provide the ability to select a system best suited to your particular applications. All designs can be fitted with an internal agitator.

Vats & Vessels Double Cone Blenders are useful for Pharmaceutical, Food, Chemical and Cosmetic products etc Double Cone Blender is an efficient for mixing dry powder and granulates homogeneously. This is the ideal machine for gentle blending, capable of handling large volumes; easily cleaned. It is suitable for dense powders and abrasive materials. It is mounted on A type stand with the help of Plummer blocks and suitable openings for discharge and charging are provided with lock nuts.

All Vats & Vessels Double Cone Blender are custom designed and built to meet specific production requirements Special Features of Vats & Vessels Double Cone Blender The conical shape at both ends enables uniform mixing and easy discharge Maximum care has been taken ensure safe operation of the unit The cone is balanced to avoid excessive load, which increases the life of gear box and motor Depending upon the product, paddle types baffles can be provided on the shaft for better mixing Simplicity, Easy loading and unloading Minimal maintenance Constructed of 316 stainless, 304 stainless and carbon steel Capacity - 10 Ltr. to 5000 Ltr.

elcome to Vats and Vessels (I) Pvt Ltd. Vats and Vessels (I) Pvt Ltd engineers to Pharmaceutical Machineries, Chemical Machineries, Food & Other Allied Process industries equipment. The company is equipped with wide range of equipments to cater to varied customers. The expertise gained over these years has emboldened Vats and Vessels (I) Pvt Ltd to innovate & create custom built equipments.