V. J. INDUSTRIES

Malad West, Mumbai, Maharashtra

Features

• High-quality Water Softeners recognized for providing superior water purification
• Support removal of magnesium & calcium ions from water for removing hardness of water
• Mainly find application for desalination of water that makes water more soft and pure
• System commercially used for prevention of scaling & corrosion because of presence of magnesium and calcium salts
• Assisting the removal of salt presence from water, thus making it light
• Available in varied output capacities
• System comprises multiport/ individual valves, FRP pressure vessel, collection system for internal distribution & collection, ventury support for salt injection, salt tank, piping support, test kit and others
• Treated water quality having hardness that is less than 5 ppm
• Systems available in different diameters
• Pre-assembled systems that are factory tested and compact in finish
• Systems easy to install, use and maintain
• Multi-port control valve that allows for easy operations
• Packed resin media support to provide for quality filtered water

The standard functional parts of these systems include

• Individual lamp indicator
• Ballast
• Drain
• Test port

Optional Parts of UV Sterilization Systems

• Wiper system (manual/automatic program based)
• UV monitoring
• Intensity meter

Features 

• Presence of quality sleeves and quartz lamps for achieving desired results
• Presence of LED indicator as well as audio alarm in case of signal failure of each UV lamp
• Average lamp life of 9, 000 burning hours
• Under standard water quality & flow, these have capability to effectively destroy 99.9%+ micro-organisms
• Available in form of Domestic & Commercial UV Systems
• Comes with different per hour outputs
• Can be custom designed and offered as separate units
• System comprises micron bag filter, cartridge filter, activated carbon filters, ultra violet sterilization support
• System designed to eliminate all types of bacteria and deliver healthy, pure as well as safe water that can be used for drinking and potable use
• Type of Lamps- Quartz High-Intensity UV Lamp
• Make of Lamps- Sankyo Denki/ Phillips/Light source

Salient Features

• High capacity pump, provides cold carbonation
• Low power/energy consumption
• Digital temperature controller with daily Batch Coding Machine.

These machines also support the demands of applications involving plastic forming, UV bacteria killing, fixed quantity filling, date printing as well as automatic sealing and cutting. Further, the sealing temperature delivered is based on an automatic control that ensures a steady and beautiful packaging provided to the product.

Features 

• In feed Air Conveyor available in stainless steel body finish with 2.5 mtr length along with drive
• Outfeed Conveyor available in stainless steel body finish with 7.5 mtr length along with drive
• Support provided by Electrical panels, timers, relays, PLC, and other component parts so as to assure of optimum functional support
• Presence of inspection board mounted on outfeed conveyor
• Presence of shrink tunnel for handling the demands of shrinking labels and cap sleeves
• System available with option of one set of change parts for one size of bottles
• For handling different size bottles, different change parts are needed (provided at additional costs)
• Support provided in form of computerized digital batch & date coding machine to match with machine operations (Optional)

PET Bottle Blowing Machine comprises of two-step automatic pet stretch blow molding machines that are based on preheat process so as to offer optimum process support in given applications. The blowing machine comprises two to eight cavities and has in them the maximum capacity of producing bottles of 2 L capacity.
Further, these machines can blow bottles in different shapes for end applications including meeting the packaging of mineral, carbonated, pesticide, cosmetics, and other products. Made available in PET and PP finish, these can also be offered in wide-mouth as well as hot filling options.

Advantages

• High automation support
• High intelligence support controlled through touch screen that provides information on running status
• High-quality finishes featuring steady infrared heating system blowing
• Comprising precise blow-mold closing system so as to ensure quality finish
• Machines designed to ensure no contamination through presence of closed production zone as well as presence of superior self-lubrication system that assists in avoiding contamination
• Low-cost operations through lower consumption of electricity, air, and water
• Allows for easy maintenance, superior safely support and provision of visual inspection
• Support provided in form of storage hopper and automatic feeder of Pet Preforms
• Support of Air Conveyor as bottle feeding line
• Suitable capacity based Air Compressor
• Compressed air dryer & filters with presence of chiller unit of suitable capacity
• Hard chrome diamond finish pet bottle moulds in different finish capacities

Note: Technical details and be vary according to the model.

Some standard features these are known for include providing superior purification support, corrosion & abrasion resistant finish and high tensile strength. These Packaged Drinking Water Plant provide vital assistance in the elimination of impurities including dust, mud as well as microbiological contaminants that pollute the water and make these unfit for usage. These plants also provide for cost effective solutions for purification of water and find extensive usage in food processing, mineral water processing, and other industry sectors.

Some standard features these are known for include providing superior purification support, corrosion & abrasion resistant finish and high tensile strength. These Mineral Water Plants provide vital assistance in the elimination of impurities including dust, mud as well as microbiological contaminants that pollute the water and make these unfit for usage. These plants also provide for cost effective solutions for purification of water and find extensive usage in food processing, mineral water processing, and other industry sectors.

Some of the advantages these RP plants provide include

• In effectively removing the presence of bacteria from water
• In production of water which meets specifications as demanded by users

Standard Operating Parts of RO systems:
The standard operational parts of reverse osmosis plants include:

• Pre Micron Filter
• High-Pressure Pump
• Stainless Steel Pressure tubes with Membrane support
• Electrical Control Panel with TDS meter support
• Wet Panel with Flow Indicators support     Pressure gauges
• Pressure switches
• Electrically driven solenoid valve
• Pressure Regulator valve
• Stainless steel 304 frame (Skid)

Optional Operating Part of RO Systems:

• Membrane cleaning system
• Level switches
• Low Pressure cut off switch
• Automatic Fast rinse flush
• Low-pressure safety cut-off switch

Technical Specifications

• Systems preferred for use for water that has TDS up to 100 ppm to 50, 000 ppm
• Available with pressure vessel constructed using FRP, SS, MS metal support
• Systems offered with working pressures from 5 KG to 100KG
• Coming with sand and carbon pre-filter media support
• Available with cation and anion resin media type option
• Available in porosity options from 0.1 TO 100 micron
• Offered with quality assured high-pressure pumps of CRI, NANFANG, GRUNDFOS make
• Available in different RO membrane makes including DOW, HYDRANAUTICS, OLTREMARE
• Can be offered with/without automation support

Features 

• Cast heating based mould option
• Machines designed to allow single/all side cutting
• Ideally suited for meeting packing needs of water glass, drinks & food
• Can handle cup packing for different products like pudding, ointment, milk
• Delivers superior sealing to the cups
• Designed for achieving smooth and consistent performance
• Foil sealing machines based on latest technology support, assuring high-efficiency working
• Suitable for providing sealing foil on PP, Pet & HDPE glasses
• Can offer sealing foils in different diameters
• Delivers superior sealing that offers desired protection to the content packed
• Machine suitable for sealing Aluminum Foil(Vat) on glass
• Delivers fast and efficient functioning
• Available in optimum belt speeds
• Provides for smooth and consistent sealing surface

Applications 

• Beverage industry
• Pharmaceutical industry
• Food processing industry
• FMCG Sector
• Tea industry
• Hospitality Sector

Features

• Offers production of soda in 12 flavors
• Easy user interface which provides for quick adjustments for coming up with unique flavors
• Featuring use of high capacity pump
• Designed to provide for cold carbonation
• Stainless steel 304 inner tank that provides for contamination free and durable usage
• Plants requiring low power/energy consumption
• Presence of digital temperature controller with Batch Coding Machine to provide for involved process support
• Carbonated final beverages produced using continuous blending unit that comes integrated with carbonation unit
• Carbonation units also made available as separate modules to match up with the demands of different plant layouts
• Support provided in form of hydraulic conveying that handles the intake and discharge of material

Features :

• Machines based on photoelectric mechanism technology
• Machines providing for auto counting, adjustable print position and automatic temperature control
• Comes with printing roller used for both R arrange and T arrange versions
• For T arrange, these can print 1-10 lines with presence of 1-10 characters in each line
• For R arrange, machine can print 1-8 lines with presence of 1-8 characters in each line
• Available in options including 2mm, 2.5mm, 3mm
• Can work efficiently as well as automatically at high speeds up to 30pcs per minute
• Ideal for meeting the printing demands of labels on papers, non-absorbent plastic film, and aluminum film
• Printing achieved using solid ink/color ribbon
• Machine providing instant printing & instant dry options
• Machines offering choice of different colors
• Designed to match with vertical/horizontal packaging machine
• Printing roller used for R arrange and T arrange of types
• Can work efficiently at high speeds
• Suitable to printing signs like manufacturing date, lot number
• Fast printing speeds

Made available in different operating specifications, these machines are used to fill water jars in different capacities. Further, these feature conveyor base operations and fully comply with involved filling-capping operations.

Features

• Machines coming with neck holding provision
• Machines coming with options of No Bottle, No Rinsing, No Filling and No Capping
• Machines allowing for four stage rinsing including one-time Chemical wash, two tomes Hot wash, and one-time final water wash
• Machines allowing for single stage filling
• Machines coming with noncontact sensors to provide for precision process support
• Machine coming with separate cap hopper with capacity of 50 caps
• All contact parts of SS316L rest SS304 so as to ensure complete hygiene in involved procedures
• Provides for high pressure inside wash so as to maintain hygiene conditions inside
• SS finish based machine structure that provides for durable usage
• Also, feature hot water pump which comes with high-pressure capacities
• Comes with water collection and hot water tank support
• Auto temperature controller provision
• Backed by highly functional heater support

Technical Features

• Featuring presence of screening/ grit chambers for effectively removing floatable matter & sand, grit as well as stones as present in raw effluents
• Presence of oil and grease traps that assists in effectively removing presence of grease and floatable oil floatable oil from raw effluents
• Primary treatment provided through –
• Chemical treatment involving flocculation, coagulation, neutralization
• Separating solid-liquid and removal of suspended solids
• Secondary Treatment involves biological treatment that allows
• Reduction of BOD/COD
• Separation of solid-liquid
• Biological treatment is also a possibility that can be used in form of aerobic or anaerobic, depending on quality of raw effluents and includes processes like
• Aerobic- ASP (Activated Sludge Process)
• MBBR/FAB (Moving Bed Bioreactor/ Fluidized Aerated Bioreactor)
• SAFF (Submerged Aerated Fixed Film Bioreactor)
• MBR (Membrane Bioreactor)
• Anaerobic- UASB (Up-flow Anaerobic Sludge Blanket Reactor)
• Tertiary treatment involves providing filtration support using sand and carbon media
• This stage assists in removal of present suspended solids as well as organic material

Industrial ApplicationsWith ultra-filtration, as well as RO, being the advanced technical support being utilized for achieving zero-discharge system, these Effluent Treatment Plants find usage in different industry sectors including:

• Milk product manufacturing units
• Food processing industries
• Pharmaceutical Industries
• Dye and Pigment Manufacturing Industries
• Textile Industries
• Petrochemical Industries
• Sugar industry   
• Distilleries
• Fertilizer Manufacturing Industries   

These are used for bringing the reduction in pollution load on sewerage system and for reducing water demand through recirculation of treated sewage. These are also in compliance with regulatory standards and function as all-in-one single tank packaged sewage treatment plant with modular designs, compact finish and with non-corrosive components that provide for long lasting usage. These plants also require minimal land for installation, need little power and chemical support and are also easy to install and maintain.

Some basic features of these Sewage Treatment Plants include

• Suitable for use in Engineering & Forging Unit, Hotel & Hospitality Industry as well as in Institutional, Commercial and Residential schemes
• Plants based on Latest FAB (Floating Aerobic Biomedia) / SAFF (Submerged Aerobic Fixed Film) treatment process which is followed by clarification done using tube settler
• Involves dosage of lime to suppress tendency of foaming
• Clarified water achieved also undergoes further filtering using –
• Multimedia Sand Filter after dosing of coagulant for removal of unsettled suspended impurities
• The process is followed by Sand Filter and Activated Carbon Filter that allows removal of organics
• Filtered water from ACF is further chlorinated & stored in treated water tanks
• Plants available in RCC constructed designs that allow suitability for commercial as well as in residential buildings
• Mild Steel FRP and Fiber Lined tanks
• Allows for easy installation
• Water achieved finding usage in applications like for flushing, car washing, gardening, gardening and other areas
• Systems designed to achieve zero discharge through use of UF as well as RO systems to cater to further treatment demands

Being efficient in terms of performance, these water treatment plants are also made to undergo extensive checks on different defined parameters so as to ensure these deliver optimum functional support at client's end. Some of the areas where these are used in include for basic water filtration in residential, industrial and commercial areas, food processing industry, the pharmaceutical industry and others. These plants are recognized for providing superior purification of water as demanded by the customers.

These also come with features like robust M.S. construction finish, two layer insulation support, the presence of AC / DC drive, S.S. roller conveyor as well as electronic temperature controller to provide for precision functional support. Other than this, these shrink packaging machines also come with the support of cooling fan & collection trays, advanced control panel.

Features 

• Excellent quality Shrink Packing Machine
• Available in different operating specifications
• Available in corrosion resistant and durable finish
• Machines backed by cutting edge process technology
• Suitable for packaging variety of consumer as well as industrial products
• Offering choice of different shrinkable films like PE, POF, PVC to be used in process
• Designed for achieving high production
• Superior air flow technology so as to avoid bubbles in plastic film
• Independent control system provided for regulating conveyor speeds, temperature, air velocity
• Machines designed to deliver optimum film shrink
• Machines designed to bring reduction in power consumption
• Suitable for shrink packaging of products like glass bottles, mineral water, Stationery, Gift Packets
• Compact in size with sturdy steel base finish
• Featuring roller conveyor with optional variable speeds
• Designed to provide superior end results that enhance product's sales appeal as well as brings down the packing costs
• Provide maintain superior control over air velocity and temperature for achieving optimum film shrink

Application Areas

• Food & beverage
• Confectionery
• Cosmetics
• Household goods
• Pharmaceutical
• Electrical

Pouch Filling Machine is available in options of quality material finish with superior tensile strength and performance support that make these machines highly demanded in the market. Finding application in meeting the packaging requirements of end products like water liquor, milk, oil, buttermilk, spice powders as well as other liquids in the free-flowing form, these are backed by latest technology support so as to provide for quality sealed packaging.
Further, as these machines are mechanically operated, these require only power for handling the operation demands of gearbox motor as well as two heaters that find usage for sealing purposes. The quality heater support also helps in achieving perfect leak proof sealing as well as ensures avoidance of any leakages.

Features :

• Machines designed to achieve 100% production rates without leakages
• Airtight tank mounted on machine so as to avoid any contamination possibilities
• Machines functioning without support of compressed air
• Water cooled heaters for superior functional support
• Presence of PLC control that allows for precision control over heater and volume adjustment
• Excellent tensile strength and delivering high-performance support
• Machines requiring less maintenance
• Machines backed by latest technological innovations
• Machines requiring minimum operator involvement
• Machines featuring advanced PLC unit to ensure flawless filling and sealing operations
• Coming with film reels with quick release locks as well as micro-adjustment provision
• Can be available in multi-track finish
• Machines available in MS with powder coating to enhance service life
• Coming with ideal packing capacity
• Available in different sealing options
• Allowing handling of different roll diameters and roll widths