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Leading Manufacturer, Supplier & Retailer of C I Pressure Rolls.

Cast Iron Pressure Rolls For Corrugation Machines

C.I. Pressure Rollsfor Corrugating Machines are used for High Speed Oblique / Vertical Type Bearing/Bush Mounted and Double Profile Corrugation Machines in Packaging Industries. The products manufactured according to Indian Standards Institution (IS-210) in various Dia & Length.

After making the castings we are doing stress relieving or natural seasoning to avoid its distortions and ovality. On going through the proper inspection and final approval from Quality Control Division it goes for final machining and proper grinding. And also Company is manufacturing Heat ResistanceC.I. Pressure Rollsduly Pressure tested towards Boiler type Corrugation Machines which can bear the temperature upto 600 C by new & latest technology. Manufacturing range and material composition shown below.

Description Finished O.D. Finished I.D. Max. Length
1. C.I. Pressure Rolls Oblique Bearing Mounted throughout bored in I.D. & bolted both end C.I./M.S Pcs. by 8/10 Nos. Alenkey bolts ½” x 2” Long. 370 mm 230 mm 82”
320 mm 180 mm 82”
305 mm 165 mm 82”
267 mm 130 mm 82”
257 mm 130 mm 82”
241.30 mm 130 mm 82”
230.20 mm 130 mm 82”
2. C.I. Pressure Rolls in Single Pcs. 257 mm 130 mm 62”
241.30 mm 130 mm 62”
230.20 mm 130 mm 62”
230.20 mm 90 mm 62”
3. Country/International Organisation Standard Designation Brinell Hardness C(%) Si(%) Mn (%) P. Max. (%) S. Max. (%)
i) INDIA
ii) UK
iii) WEST GERMANY
iv) USA
v) JAPAN
IS-210 - Grade FG-220
BS - 1452 - Grade 14
DIN - Grade - GG 20
ASTM - Grade - 30A
JIS - Grade - FC 20
180-220 3.3 - 3.6 2.4 - 1.8 0.6-0.8 0.35 0.15
i) INDIA
ii) UK
iii) WEST GERMANY
iv) USA
v) JAPAN
IS-210 - Grade FG-260
BS - 1452 - Grade 17
DIN - Grade - GG 25
ASTM - Grade - 35A
JIS - Grade - FC 25
180-230 3.2 - 3.5 2.1 - 1.5 0.6-0.8 0.25 0.15
i) INDIA
ii) UK
iii) WEST GERMANY
iv) USA
v) JAPAN
IS-210 - Grade FG-300
BS -1452 - Grade 20
DIN - Grade - GG 30
ASTM - Grade - 40A
JIS - Grade - FC 30
180-230 3.1 - 3.3 1.8 - 1.3 0.7-09 0.15 0.10
i) INDIA
ii) UK
iii) WEST GERMANY
iv) USA
v) JAPAN
IS-210 - Grade FG-350
BS -1452 - Grade 23
DIN - Grade - GG 35
ASTM - Grade - 50A
JIS - Grade - FC 35
207-241 3.0 - 3.2 1.5 - 1.1 0.8-1.0 0.10 0.10
4. Bending Strength Min. MPa (kgf/mm2) FG 220 
390(40)
FG 260
430(44)
FG 300
470(48)
FG 350
550(56)
5. Transverse Test
(A) Breaking Load Min.(kg)
3551 3937 4522 5097
(B) Transverse Rupture Stress Min. MPa(kgf/mm2) 354 (36.4) 393 (40.3) 453 (46.3) 513 (52.3)
(C) Distance Between Supports (mm) 610 610 610 610
6. Deflection Min(mm) - 5.59 6.35 6.35


Equivalent Grades of Gray Iron (Grey Cast Iron)

Country

Standard

Equivalent Grades of Gray Iron (Grey Cast Iron)

ISO

ISO 185

100

150

200

250

300

350

China

GB 9439

HT100

HT150

HT200

HT250

HT300

HT350

USA

ASTM A48

NO.20
NO.25

NO.30

NO.35

NO.40
NO.45

NO.50

NO.55
NO.60

Germany
Austria

DIN 1691

GG10

GG15

GG20

GG25

GG30

GG35

GG40

European

EN 1561

EN-GJL-100

EN-GJL-150

EN-GJL-200

EN-GJL-250

EN-GJL-300

EN-GJL-350

 

Japan

JIS G5501

FC100

FC150

FC200

FC250

FC300

FC350

Italy

UNI 5007

G10

G15

G20

G25

G30

G35

France

NF A32-101

FGL150

FGL200

FGL250

FGL300

FGL350

FGL400

UK

BS 1452

100

150

200

250

300

350

India

IS 210

FG150

FG200

FG260

FG300

FG350

FG400

Spain

UNF

FG15

FG20

FG25

FG30

FG35

Belgium

NBN 830-01

FGG10

FGG15

FGG20

FGG25

FGG30

FGG35

FGG40

Australia

AS 1830

T150

T220

T260

T300

T350

T400

Sweden

SS 14 01

O110

O115

O120

O125

O130

O135

O140

Norway

NS11 100

SJG100

SJG150

SJG200

SJG250

SJG300

SJG350

 











































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Cast Iron Castings & Alloy C.I. Castings

Cast iron is a hard, brittle alloy of iron and carbon that can be readily cast in a mold and contains a higher proportion of carbon than steel does. It is firm and unchangeable.

We are leading manufacturer & exporter ofCast Iron Castings (Graded) & Alloy C.I. Castingswhich are available in both standard specifications and customized specifications, built as per the specifications given by the client. Latest design & fabrication techniques are used to manufacture our range of C.I. Castings to make these perfect for wide section of different applications.

We are offering our clients, Cast Iron Castings (Graded) & Alloy C.I. CastingsThese are widely appreciated by our clients for their strength, durability and corrosion resistance. We can provide these in customized sizes and specifications in accordance with the requirements of our esteemed clients.

We supply comprehensive range ofCast Iron Castings (Graded) & Alloy C.I. Castingswhich are extensively used in engineering and construction industries. Furthermore, these are manufactured in accordance with international standards and are delivered on time.

Specifications :

  • IS - 210 - 1993.
  • Grade - FG - 200/220, FG - 260, FG - 300, FG - 350
  • All Grades better Corrosion, wear and heat resisting.

Manufacturing Capacity -From 5 kgs. to 10 Tonnes Single PC.

Products -Pump Casing, Chain Wheels, Frames of Filling & Cantering Machines, Crank Gear, Separator Body Liner, Bull Gear, Winch Drums, Fly Wheels, Elevator Blocks, Impellers, Valves, Hallow Cylinder, Friction Brake Drums (duly pressure tested 1000 P.S.I.) Drive Plates and other various types ofCast Iron Castings (Graded) & Alloy C.I. Castings

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Aluminum Alloy Castings

Aluminum Alloy Castings
We take this opportunity to introduce ourselves as one of the leadingAluminum Castings Manufacturers, Suppliers and Exporters. Under this, we offerAluminium Sand Casting & Gravity Die Casting. We have been following a client oriented approach to manufacture and supply a foremost range ofAluminium Castings & Gravity Die Castings.We employ ultra modern techniques and quality approved aluminium to manufacture these items in accordance with industry set norms and standard.

"Aluminum Castings"are required in many industries. This type of casting has successfully replaced iron casting as it reduces component's weight by half. Various auto producers are looking for fields where they may replace iron parts with aluminum parts. Some of the vital features comprises lightweight, good corrosion resistance, retains strength at high temperatures, high dimensional stability, high electrical and thermal conductivity, etc. ManyAluminum Casting Manufacturers, Suppliers, and Exportersare engaged in offering high qualityAluminum Castings.

APPLICATIONS :
The use of pureAluminium Castingsis comparatively small. The main fields are electrical applications, food and chemical plant, including slush cast spouts, and to a lesser degree, jewellery and light trim. The greatest use is undoubtedly electrical, where the high conductivity of the unalloyed metal offers obvious advantages; in addition, ductility enables it to be readily deformed under pressure and use is made of this, for example, in cable clamps. It is widely used for cast rotors for electric motors but a composition having a higher Iron content than is allowed in LM0, would have better castability and is generally preferred.

Manufacturing Capacity :From 5 kgs. to 1 Ton Single PC.

BS 1490 Cu % Mg % Si % Fe % Mn % Ni % Zn % Pb % Sn % Ti % Other
LM0 0.03 0.03 0.03 0.40 0.03 0.03 0.07 0.03 0.03 - -
LM2 0.7 - 2.5 0.30 9.0 - 11.5 1.0 0.5 0.5 2.0 0.3 0.2 0.2 -
LM4 2.0 - 4.0 0.15 4.0-6.0 0.8 0.2 - 0.6 0.3 0.5 0.1 0.1 0.2 -
LM5 0.1 3.0 - 6.0 0.3 0.6 0.3 - 0.7 0.1 0.1 0.05 0.05 0.2 -
LM6 0.1 0.10 10.0 - 13.0 0.6 0.5 0.1 0.1 0.1 0.05 0.2 -
LM9 0.1 0.2 - 0.6 10.0 - 13.0 0.6 0.3 - 0.7 0.1 0.1 0.1 0.05 0.2 -
LM10 0.1 9.5-11.0 0.25 0.35 0.10 0.10 0.10 0.05 0.05 0.2 -
LM12 9.0 - 11.0 0.2 - 0.4 2.5 1.0 0.6 0.5 0.8 0.1 0.1 0.2 -
LM13 0.7 - 1.5 0.8 - 1.5 10.0 - 12.0 1.0 0.5 1.5 0.5 0.1 0.1 0.2 -
LM16 1.0-1.5 0.4 - 0.6 4.5-5.5 0.6 0.5 1.5 0.25 0.1 0.5 0.2 -
LM18 0.1 0.1 4.5 - 6.0 0.6 0.5 0.1 0.1 0.1 0.05 0.2 -
LM20 0.4 0.2 10.0 - 3.0 1.0 0.5 0.1 0.2 0.1 0.1 0.2 -
LM21 3.0-5.0 0.1 - 0.3 5.0 - 7.0 1.0 0.2 - 0.6 0.3 0.2 0.2 0.1 0.2 -
LM22 2.8-3.8 0.05 4.0 - 6.0 0.6 0.2-0.6 0.15 0.15 0.1 0.05 0.2 -
LM24 3.0-4.0 0.1 7.5 - 9.5 1.3 0.5 0.5 0.5 3.0 3.0 0.2 -
LM25 0.1 0.20 - 0.45 6.5 - 7.5 0.5 0.3 0.1 0.1 0.1 0.05 0.2 -
LM26 2.0-4.0 0.5-1.5 8.5 - 10.5 0.5 0.35 1.0 1.0 0.2 0.1 0.2 -
LM27 1.5-2.5 0.3 6.0 - 8.0 0.8 0.2 - 0.6 0.3 1.0 0.2 0.1 0.2 -
LM28 1.3-1.8 0.8 - 1.5 17 - 20 0.7 0.6 0.8-1.5 0.2 - - - -
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Copper Alloy Casting

We engaged in manufacturing and supplying a wide array ofCopper Alloy Casting. The Copper Alloy Casting is used in various applications like gears, fittings, bushings, valve bodies and in several other components in chemical processing industry, electrical, engineering, railway and marine. These castings are well known for their attributes like corrosion resistance, high strength and rugged construction.

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