Unique Engineering Enterprises Pvt Ltd

Rani Gunj, Secunderabad, Telangana

UNIQUE has been very closely associated with reputed OEMs of pulveriser .This association provided an immense opportunity to develop almost all the major components of different types of pulveriser. PRODUCTS

• SPARES FOR PLANETARY AND WORM GEARS
• MILL SIDE LINERS, INSULATION PLATES AND SPARES
• BOWL HUB ASSEMBLY SPARES
• JOURNAL SPRING HOUSING ASSEMBLY SPARES
• ROLLER JOURNAL ASSEMBLY SPARES
• INNER CONE, INVERTED CONE, OUTLET VENTURY
• CLASSIFIER ASSEMBLY AND SPARES
• MDV AND MPO
• LUBE OIL SYSTEM AND SPARESs

UNIQUE is a leading suppliers of high pressure boiler components with the approval of DIRECTOR OF BOILER government of ANDHRA PRADESH. We also manufacture wide range of non-pressure parts. PRODUCTS

• IBR APPROVED VALVES
• IBR APPROVED PIPE FITTINGS&FLANGES
• IBR APPROVED PIPING
• IBR APPROVED FASTNERS
• PIPE HANGERS AND SUPPORTS
• INSULATION
• SOOT BLOWERS & SPARES
• FUEL NOZZLES
• DEFLECTORS

UNIQUE has the facilities and engineering capabilities to manufacture critical pump spares which includes Impellers, Shafts , Bell mouths, Bearing housings , lube oil system and spares, Special grade Fasteners etc. We have decades of experience in manufacturing of spares , maintenance and overhaul of wide range of pumps . PRODUCTS

• SPARES FOR BFP BOOSTER PUMPS
• SPARES FOR BOILER FEED PUMPS
• SPARES FOR CONDENSATE EXTRACTION PUMP
• SPARES FOR COOLING WATER PUMP

VARIANTS:

• CHEMICAL INJECTION SYSTEM
• CHEMICAL FEED SYSTEM

• FLOW RATE : UPTO 1500LTR/PER HOUR

• PRESSURE : From 1bar to 100 bar
• M.O.C : CARBOD STEEL, STAINLESS STEEL
• PUMPS : 1.Packed Plunger2.Mechanical Diaphram
• CONTROL MECHANISM : 1.Manual stroke controller2.Auto stroke controller3.Plant automation Interface

Oilfield-Sold Controls Mud Agitator

• UNIQUE mud agitators include an explosion-proof, "motor, reduction gearbox (helical-bevel for horizontal agitators or all helical for vertical units), impeller, and shaft with assembly bushings. Motors range from 5 to 30 HP and may be supplied in several power configurations.
• Fixing the motor directly inline to the gearbox prevents misalignment that can result in premature bearing failure and provides 95 percent efficiency in power transfer to the impeller.
• This Improved design surpasses standard worm drive gear assemblies by 30 percent, allowing UNIQUE agitators to do the same work at far less horsepower. By unitizing the motor and gearbox, weight and space requirements are reduced.
• Horsepower, mechanical configuration, impeller diameter, and shaft length are customized to tank dimensions and maximum mud weights. Available horsepower ratings* are: 5, 7.5, 10, 15, 20, 25, and 30.

Oilfield-Sold Controls Vaccum Degasser

• UNIQUE degassers have a relatively more efficient vertical tank design than traditional horizontal degassers, offering more than 200%surface area than alternative designs.
• This enhanced capacity facilitates in reduction in vessel size, tank space requirements, unit weight, or reconfiguration of pit arrangements.
• A vacuum pump, capable of pulling 29" Hg, draws mud into the degassing chamber where reduction in pressure causes gas bubbles to surface from the fluid more rapidly.
• A stacked, corrugated fiberglass leaf arrangement and multiple feed ports provide higher fluid impact, thinner layers of mud dispersion, and greater turbulence for more efficient gas removal.
• UNIQUE degassers offer convenient access to the leaf assembly and float mechanisms (without having to remove the vessel lid) through an oversized access door. This feature significantly reduces downtime and maintenance costs compared to other units.

Gas Fired Power Plant Engineered Packaged Cosoles

UNIQUE has design capabilities and infra structure to manufacture engineering packaged skids and its auxiliaries like filter, scrubbers, oilcoolers, strainers etc. We manufacture various type of skids as per customer requirement/specification for various application including critical applications like fuel forwarding, gas conditioning etc PRODUCTS

• DOSING SKIDS
• FUEL FORWARDING SKIDS
• WATER WASH SKIDS
• LUBE OIL SKIDS

• UNIQUE Mud/Gas Separators are designed for use where drilling is likely to encounter large volumes of gas.
• Unique Mud/Gas separators are designed in accordance with ASME Sec VIII Div.1 and NACE standards.
• The Unique design is especially advantageous in sour gas environments or when drilling with an underbalanced mud column.

• The Mud Gas/Separator is used primarily to separate and safely vent large pockets of free gas from the active mud system.

PISTON HUBPiston hubs are Manufactured from AISI 510 heat treated forged alloy steel machined on modern CNC lathe to exact dimensions. They meet all API tolerances and different temperature applications. They are available is size 3"-8" in series A.K.B and L with types of duplex and triplex. PISTON RODA full line of Piston Rods for various pumps they are made by alloy steel with Thermal Refining treatment, which result s in the excellent mechanical characteristic's. Duplex and triplex types are available. PISTON Pistons are made with tough and durable Rubbers for all pressures, available in single and double acting in variety sizes for most pumps. MUD PUMP LINER Liner is designed to fit most Mud Pumps Pipes. Triplex and Duplex both available in Hi-chrome Iron liner, Chrome plated liner and hardened steel liner combining with state of art manufacturing Unique liners can withstand Mud pressure up to 9000PSI. The life of our Hi-chrome liners Proved to generally reach a level of more then 8000Hours.

Oilfield-Mud Pump Repairs And Retrofits

• Spares for Mud Pump Gear End
• Spares for Mud Pump Fluid End
• Conversion from chain drive to Belt drive
• Replacement of lubrication and flushing system
• Replacement of Chains
• Replacement of Bearings and Oil seals.
• Repair of Mud Pump housing.
• Replacement of Shell and Tube type Heat Exchanger.

UNIQUE has necessary engineering facilities equipped with latest design and analysis software coupled with experienced work force who have long and varied experience in manufacturing wide range of important auxiliary equipment . PRODUCTS

• STRAINERS
• FILTERS
• OIL COOLERS
• HYDRAULICS
• VALVES

Oilfield-Solid Controls Mud Desander

• Unique Desander is compact desander designed for separation of solids from fluid such as the drilling mud also referred as drilling fluid.
• Unique series desander is the second phase solid control equipments in well drilling, the general cones are 8", 10" & 12" .
• Unique cone adopted 100% Polyurethane or abrasion-resistant Alloy material, it is the ideal products to match desander and desilter.

Unique under takes complete design, engineering supply, fabrication and testing of storage

Tanks for various applications like DM Tanks, Fuel Oil tanks, Service water Tanks etc.

Salient Features:

• Design, analysis of large storage Tanks based on API-650
• Design of Low pressure storage tanks based on API-620
• Fabrication of tanks by Qualified welders approved by BHEL & DNV
• Our design & fabrication assures mechanical integrity of our storage tanks for following type of flaws, Generalized corrosion, Localized corrosion thinning, blisters, Laminations, Bulges, Gouges, dents etc.

Oil Field System Mud Circulating Systems

• Unique design concept of Mud Tanks consider two opposing criteria's i.e., for the transport tanks has to be small and light and on the other side they have to be strong and rugged enough to handle mud with a specific gravity of 24PPG.
• Unique can design and manufacture Mud Tank/Water Tank and Oil Tank according to customers requirement.
• The quality of Welding seams, surface treatment and special paint is essential features of Unique Tanks. We have designed standard Mud Systems for various sizes of Drill Rigs.

• We can use material from chosen manufacturers based on our experience so that the quality requirements are always fulfilled.

• Unique has the technical know how an infrastructure to cater the lube oil requirements for TURBINE, PUMP, FAN, COMPRESSOR , GEAR BOXES/DRIVEN EQUIPMENTS.
• The complete package is designed as per API 611 OR API 614 OR TAILOR MADE AS PER CUSTOMER REQUIREMENT.
• OIL RESERVOIR CAPACITY:UP TO 45, 000 LTRS FLOW :UPTO 3500 LPM PRESSURE :UPTO 35 BAR

• We have more than 100 man years of experience in Design, Manufacture and testing of lube oil systems.

• We have manufactured more then 250 systems in last 3 years

• MEDIA:-NAPHTA AND HSD
• PRESSURE:-UPTO 35KG/CM

• FLOW UPTO:-50 CUBIC METER PER HOUR

Oil Field System Hydraulic Systems

• UNIQUE designs and manufactures wide range of HYDRAULIC SYSTEMS for various applications which include critical application like SNUBBING SYSTEM for mast raising.
• We can undertake manufacturing of any type of HYDRAULIC SYSTEM as per customers requirement.

• Unique offers a complete line of drilling Rotary Table that range from 17 " to 60 1/2".
• Unique Rotary Table are fabricated from special grade steels and cranes with heavy duty main thrust bearing and precision machined spiral, Bevel Gear that results in superior strength, toughness and durability.

REPAIRS AND REPLACEMENT

PARTS

• Stuffing box parts
• Brake parts
• Air and water parts

• Unique series Desilter is the third phase solid control equipment to treat the drilling fluids.
• According to the size of the cone diameter they are divided into desander and disilter. Usually the cone diameter is less then 6" is called desilter,
• Desilter are used as the third control equipment in drilling operation.

• We commonly use 5" cone to separate solid phase particle size 15-47 microns. Based on customer requirement and capacity, we can select groups of cone into desilter.

We offer unique Combination of responsiveness, dependability, and quality to our customers in the POWER GENERATION MARKET. We adopt Intricate engineering methods to ensure the dimensional and material integrity of the products we manufacture. UNIQUE Parts are reverse engineered in strict accordance to OEM Components and also enhanced where necessary. PRODUCTS

• COMBUSTION LINERS
• TRANSITION PIECES
• FUEL NOZZLES AND SWIRL TIPS
• GAS TURBINE HARDWARE

HOISTING SHEAVES

• Unique Sheaves are available in sizes that range from 12" to 72"
• The bore can be made to accommodate tapered roller bearings, bronze bushings, snap rings to customer specification.
• Unique also manufacturer sheaves to industry
• standards such as API 8A & API 8C.
• Unique sheaves are flame hardened to minimum
• 35HRC an each bore is concentric to the groove.

Oil Field System Diesel Systems

Consists of fuel tanks having total capacity as per customer requirement. Suitable diesel pumping unit is also provided with filters and associated piping.

Coal Fired Power Plant Steam Turbines

UNIQUE manufacture and supply wide range of replacement steam turbine spare parts and components. We maintain large inventory of special graded Alloy steel to respond promptly to your requirements. PRODUCTS

• ROTATING STEAM PATH COMPONENTS
• STATIONARY STEAM PATH COMPONENTS
• AUXILLARIES;COOLERS, FILTERS, HYDRAULICS, OIL BARRING CONSOLE
• IBR APPROVED FLANGES, VALVES, PIPE FITTINGS AND FASTNERS

UNIQUE manufactures wide range of components for AXIAL and RADIAL fans. We not only ensure the reliability and fitment of our components but on many occasions have upgraded the design to enhance the performance. PRODUCTS

• BLADES (FORGED AND CAST)
• SHAFTS
• HYDRAULIC ACTUATING DEVICE
• MECHANICAL SPARES LIKE BUSH, LINKAGES, FASTNERS ETC
• LUBE OIL SYSTEM AND SPARES

• We manufacture and supply an extensive series of shell and Tube Heat exchangers adhering to TEMA/ASME Standards. These shell and tube heat exchangers are able to Handle high temperature and pressure applications that are suitable for various industrial applications.
• We manufacture these exchangers in a wide range of sizes and capacities catering to suit individual applications.
• TYPES:ONE PASS, DUAL PASS, DIVIDEDFLOW, REBOILER
• MOC:CARBON STEEL, ALOY STEEL, STAINLESS STEEL.
• WORKING PRESSURE UPTO-200KG/CM.

• CONTAINMENT SEAL PLANS
• GAS SEAL PLAN
• PRIMARY FLUSH PLAN
• SECONDARY FLUSH PLANS

• ASME CODED DUPLEX FITERS
• SCRUBBERS
• COALESCERS
• KNOCK OUT DRUMS
• SAND TRAP

• COLUMNS AS DESIGNED AS PER APPLICATION/SPECFN
• COMPLEX INTERNALS LIKE TRAY (TSR)
• SIZES UPTO 5MTR DIA X 50MTR HEIGHT
• APPLICATION: DISTILATION, GASABSORPTION
• SOLVENT EXTRACTION ETC

SPECIAL APPLICATION VALVE

• DESIGN:AS PER CUSTOMER SPECIFICATION/APPLICATION
• ACTUATION:HYDRAULIC, PNEUMATIC, SOLENOID
• MOC:S.S , C.S, ALLOY STEEL
• SIZES UPTO:24"

FLANGES

• TYPE: SORF, WELD NECK, BLIND, RTJ, ORIFICE
• STANDARD: ANSI, DIN, JIS, IBR APPROVED
• SIZE:UPTO 36"
• MATERIAL:C.S, S.S, ALLOY STEEL

PRESSURE RELIEF VALVE

• TYPE:SPRING LOADED ANGLE TYPE
• DESIGN STANDARD:API RP563
• MOC:S.S AND C.S
• SIZES UPTO 12"
• CONNECTIONS:FLANGED/SCREWED/BUTT-WELD/SOCKETWELD

SEPERATORS

• CODE OF CONSTRUCTION AS PER ASME SEC VIII DIV.1
• DUAL PHASE AND THREE PHASE
• HORIZOTAL AND VERTICAL
• INTERNALS : BAFFLES , WEIR PLATES , DEMISTER PADS ETC
• CUSTOM DESIGNED AND HIGH PRESSURE SEPERATORS

BALL VALVE

• TYPE:TWO WAY, THREE WAY, FOUR WAY
• DESIGN STANDARD:API-6D
• MOC:S, S AND C, S
• SIZES:UPTO 24"
• CONNECTIONS:FLANGED/SCREWED/BUTT-WELD/SOCKET WELD

FORGED FITTINGS

• PRODUCTS:ELBOW, TEE, CROSS, UNIOUNS, WELDOLETS, SOCKOLETS
• STANDARD:ANSI, DIN, IS, IBR APPROVED
• SIZE:UPTO 6"
• MATERIAL:C.S, S.S, ALLOY STEEL"

• AS PER TEMA CLASS R, C&B
• TYPES:ONE PASS, DUAL PASS, DIVIDEDFLOW, REBOILER
• MOC:CARBON STEEL, ALOY STEEL, STAINLESS STEEL
• WORKING PRESSURE UPTO-200KG/CM

BUTT WELD FITTINGS

• PRODUCTS:ELBOW, TEE, CROSS, CAP, REDUCER
• STANDARD:ANSI, DIN, JIS, IBR APPROVED
• SIZE :UPTO 36"
• MATERIAL:C.S, S.S, ALLOY STEEL

BUTTERFLY VALVE

• DESIGN STANDARD:API 6D
• MODE OF OPERATION: HANDLE, GEAR, PNEUMATIC
• MOC OF DISC:C.S, S.S, NYLON COATED
• SIZES:UPTO 24"

FASTNERS

• HIGH TENSILE BOLTS, NUTS, STUDS CONFIRMING TO PROPERTY CLASS 8, 8 TO 12.9.
• SPECIAL GRADE ALLOY STEEL FASTNERS FOR BOILERS, TURBINES AND OTHER HIGH TEMPERATURE SERVICES APPLICATION CONFIRMING TO IBR AND ASTM STANDARDS.
• STAINLESS STEEL FASTNERS IN GRADE 410, 304, 316 , 316L CONFIRMING TO NATIONAL AND INTERNATIONAL STANDARDS
• SPECIAL FASTNERS AS PER SPECFN/DRAWING IN ALL TYPES OF MATERIALLIKE, C.S, S.S ALLOYSTEEL HASTEALLOY ETC.
• ALL TYPES OF NUTS LIKE STANDARD HEX NUTS, CASTLE NUTS, NYLOK NUTS DOME NUTS ETC
• WIDE RANGE OF WASHERS WHICH INCLUDES PLAIN, SPRING, BELIVILLE, TAB
• MACHINED ETC.

COMPONENTS

• PRECISION MACHINED COMPONENTS
• PRESS COMPONENTS
• COLD FORMED COMPONENTS
• FORGED AND CAST COMPONENTS
• GEARS AND SPLINES