Trophy Tech India

Bangalore, Karnataka

Made of a solid piece of high grade super hard material, there are no joints, so as to ensure a smooth path for wire travel during nozzle movement.

Advantages :

• Precision : Made to a high precision standard, excellent for precise coil layering.
• Minimum friction : Every inner bore & radius is fully polished. Both inlet & outlet radius are carefully calculated, shaped & polished to mirror finish to eliminate scratching of the enamelled layer of wire.
• Excellent for winding special winding instances such as motor Rotors and Stators

We are also able to produce small quantities based on customers’ drawings & requirements.

TROPHY's Motor Nozzles are made of tungsten carbide material or hardened SKD-11. with an excellent balance between the wear resistance and being too brittle.

Each nozzle is made of a solid piece of material with no joints so as to ensure a smooth path for wire travel. They are widely used in winding of fan coils, micro - motor coils, stator coils, rotor coils etc.

Advantages

• Inner bore, inlet and outlet radii are scientifically calculated and have undergone 12 fine grinding and polishing processes to complete mirror finish surfaces. This ensures smooth travelling and minimum stress to the wire during winding

• 80X digital magnifying glass is used for quality check to ensure no scratches on polished surfaces before shipment

Magnetizing Machine Model - MTS9000 Specification

• Electrical Power Source – 3P+E, 380V AC ( + or - 10%)

• Current consumption - 16 AMPERES

• Electrical source frequency - 50 Hz

• Maximum energy - 11760 JOULES (+ OR - 5%)

• Capacitance - 12000 uF

• Voltage - 1400 V DC

• Current - 40 kA

• Voltage output weveforrn - pulse / sine half wave / demagnetization

• Magnetizer weight - 280 - 300 kg

• Magnetizer Size - Length 600 x Width 800 x Height 1800 mm)

The Coil Winding Nozzle is a vital component for good quality coil winding. TROPHY’s ceramic nozzles are made for advanced coil winding requirements. They are excellent for high speed winding with high accuracy & minimizes stress to the wire.

Advantages :

• Precision : Concentricity between the clamping diameter & the outlet diameter is 0.01mm. Inner bore diameter’s tolerance is 0.01mm - excellent for precision coil layering.
• Minimum Friction : Made of solid piece of high grade ceramic; there are no joints for easy threading & also to ensure a smooth path for wire travel. Every inner bore is fully polished. Both the inlet & outlet radius are carefully calculated, shaped & polished, to mirror finish, to minimize stress to the wire.
• High Wear Resistance : Made of special ceramic, these nozzles are harder than carbide & more rigid than the stainless sleeve of ruby nozzles. Ceramic nozzles feature characteristic advantages of both carbide & ruby nozzles.

TROPHY's ceramic nozzles are made for advanced coil winding requirements. They are excellent for the ultra-high speed winding with high accuracy requirements.

The CN series ceramic nozzles are made of Nano -zirconia material wth a material hardness of 1500HV and bending resistance up to 1700N/mm2. All radii are scientifically calculated and processed to ensure smooth travelling and minimal stress to the wire during ultra-high speed winding.

These nozzles are made of a solid piece of high grade super hard material. There are no joints, so as to ensure smooth path for wire travel. With a material hardness of 90HRA, it possesses an excellent balance between its wear resistance & being brittle. We select the tungsten alloy to manufacture the nozzles by precise polishing ends and hole inside. This material has a hardness over HRA900 and it also has been processed special lapping. In each process step, we use the latest inspection machine to ensure the wire's insuating ayer not be suffered by any damage.

Advantages :

• Precision : Concentricity between the clamping diameter and the outlet diameter is 0.01mm. Inner bore diameter’s tolerance is 0.01mm. Our precision wire guide nozzles are excellent for precise coil layering.
• Minimum friction : Every inner bore is fully polished. Both inlet and outlet radius are carefully calculated, shaped and polished to mirrored finish to eliminate scratching of the enamelled layer of wire.
• Extensive range : With over 3, 000 types of carbide wire guide nozzles in our database, we keep stock for most of the common sizes in our inventory.

• High impact resistance

• High rigidity

• High hardness

For special shapes and custom sizes such as motor nozzles, we can usually produce and ship within a week.
We can also produce small quantities based on customers’ requirements.

TROPHY'S carbide nozzles W series is made of tungsten carbide material. with a hardness up to HRA90 and above, and bending resistance up to 2300N/mm. It has an excellent balance between the wear resistance and being too brittle. Each nozzle is made of a solid piece of material with no joints so as to ensure a smooth path for wire travel. The inner bore is ground and polished to Ra0.1. Both the inlet and outlet radii are scientifically calculated and processed to a surface finish of Ra0.025 ensuring smooth travelling and minimal stress to the wire during winding.

Concentricity between the clamping diameter and the outlet diameter is 0.01 mm. The inner bore diameter's tolerance is 0.01 mm. It is excellent for precision coil layering.

Example: W0530 – 030 - 0810

• “W” - indicates nozzle materiel is Carbide

• The dimensions of above example is on below (mm):

• d1=d2=0.5, L=30, D=3, D1=0.8, L1=10

• Manufacturing limitation : d1 to be > 0.1 mm, D1 to be > 0.3 mm

Owing to our well-maintained and organized inventory system, we deliver the same in the committed time. We are working with highly experienced packaging experts and they make every endeavor to meet the personalized and standard requirements of the clients. We sternly make our product safe from external factors. This product is the perfect unit of high flexible stainless steel and the ruby which hardness attained HV1600 with the special polishing treatment. In this way, it can ensure all the working parts are polished and the wire can slide between the hole and working parts smoothly with the greatest extent to protect the insulating layer. 

Advantages :

• High wear resistance : The tip is made of Ruby which has a superior hardness of Vickers 1, 800 – 2, 200. Thanks to its mono crystalline structure, ruby surfaces are polished to Ra0.025 surface finish; thus, ensuring high wear resistance and low friction co-efficiency during high speed winding. Body is made of hardened stainless steel with dully polished inner bore, coupled with fine ceramic (alumina) inlet for easy threading and smooth travelling of wire.
• Precision : Concentricity between the clamping diameter and the outlet diameter is 0.01mm. Inner bore diameter’s tolerance is 0.01 mm. Our precision wire guide nozzles are excellent for precise coil layering.
• Extensive range : With over 1500 types of ruby tipped wire guide nozzles in our database, we keep stock for most of the common sizes in our inventory.

• Assembled with high precision

• Ruby outlet has excellent hardness and very low friction coefficient

• High wear resistance

For special and custom sizes, we can usually produce and ship within a week.
We can also produce small quantities based on customers’ requirements.

The ruby coil-winding nozzle is a vital component in good quality coil winding. It is wdety used in various types of high-end automatic and semi -automatic, winding machines to guide the enameled copper wire throughout the winding process. TROPHY's Ruby nozzle RC series has an outlet tip made of Ruby, which has a superior hardness - the inner bore and the radius surfaces of the ruby tip are polished to a Ra.0.025 surface finish. This ensures high wear resistance and low friction co-efficiency during high -speed winding. Its body is made & hardened stainless steel with duly polished inner bore, coupled with a fine ceramic alumina inlet for easy threading and smooth travelling of wire.

Concentricity between the camping diameter and the outlet diameter is 0.01mm The inner bore diameter's tolerance 0.01 mm. Our precision ruby nozzles are excellent for precise coil layering.

Applicable : High Speed Coil winding processing

Ruby Nozzle (RC series) part number guide : Example : RCO530 - 030- 0810

• 'R' - indicates that the outlet material's ruby

• 'C' - indicates that the inlet material is precision ceramic

• The specification of above example is as below (mm)

• D1 = 0.5, d2 = 0.6. L = 30, D = 3, d2 = 0B, L1 =10

• Manufacturing limitation : d1 to be > 0.2mm, D1 to be > 0.6 mm