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Tonk and Associates (P) Ltd.

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Wires

Our product range contains a wide range of Ptfe Multicore Cables, Ptfe Wire, PTFE Cables, Teflon Wire and Hook Up Wire

Ptfe Multicore Cables

We manufacture multi-core twisted cable insulated with PTFE with or without shielded and jacketed with PTFE or fiber glass braiding & varnished or P.V.C. or as per customer's requirement. PTFE insulated multi-core wire has very wide range of application. It is used in computers, Flight Simulators, Electronic test equipment, Telecommunication equipments, Electronic equipments for Aircraft, Radar, Navigation, Satellites, Navy, Meteorology, Atomic Energy, Satellite Launching, Ground control, reactors and process control, telephone exchange etc. The wires insulated with PTFE confirms to MIL W 16878 or MIL W 22759 or JSS-51034 or as per customer's specifications. Cable Construction Conductor : Silver or Nickel or Tinned Plated Copper or Bare Copper WireInsulation : PTFE Wrap or PTFEPolyamidePTFE Combination or PTFEFGTwisting : Cores Twisted in pairs or as per Customer RequirementScreening : Screened or Braided with Silver or Nickel or Tinned Plated Copper or BC WireJacket : PTFE or FG Braid or PVC and other.
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Ptfe Wire

  • Temperature - 65° C to + 260° C
  • Conductor : Silver or Nickel or Tinned Plated Copper or Bare Copper Wire.
  • Insulation : PTFE Wrap or PTFE / Polyamide / PTFE Combination or PTFE / FG
  • Properties : Resistance to Fire, Chemicals, Acids, Sunlight and Moisture.
  • Voltage Grade : 250 V, 600 V or 1000 V and above as per customer requirement.
  • Temperature : -65° C to + 260° C
  • Size : AWG 32 to AWG 1 and ( AWG 0 to AWG 0000 on request only )

Tonk & Associates have been recognized as the most prominent player in this domain of having more than three decades of experience in manufacturing PTFE wires. PTFE wires are known for their compact strength, shock resistance, semi rigid nature, heat and acids resistant, high temperature, electric shocks, fire proof, high conductivity, optimum strength, flexibility. All these features make PTFE wires most desirable in the Indian and international market as well.
These all features come in the PTFE Wires manufactured by Tonk & associates. They have been manufacturing PTFE wires since more than 30 years of industry experience.
PTFE Wires manufactured by Tonk & Associates manufactures nickel or tinned plated coated thin wires wrapped inside fiber glass braid having lowest melting points which means these can be applied in various high temperature regions like arc furnace, ovens automobiles and also they has highest dielectric strength which means they can better conduct electricity than any other wires. These wires are highly flexible so this can be used in mechanical sections and has chemical resistivity also.
Just because of these significant features PTFE Wires are so much demanded in the global market, for this we have been able to make our clients domain so big that all the international clients have been in association with us like KIRLOSKAR, BHEL, GILLET, HAL, BIRLA POWER, & even govt. sectors like Ministry of Defense.
Tonk & Associates We at Tonk & Associates keeps pride in us to be the best manufactures of PTFE Wires all over the India. The customers from the various regions and customize the products according to the need at best affordable prices

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PTFE Cables

  • Temperature - 65° C to + 260° C
  • Conductor : Silver or Nickel or Tinned Plated Copper or Bare Copper Wire.
  • Insulation : PTFE Wrap or PTFE / Polyamide / PTFE Combination or PTFE / FG
  • Properties : Resistance to Fire, Chemicals, Acids, Sunlight and Moisture.
  • Voltage Grade : 250 V, 600 V or 1000 V and above as per customer requirement.
  • Temperature : -65° C to + 260° C
  • Size : AWG 32 to AWG 1 and ( AWG 0 to AWG 0000 on request only )

Tonk & Associates have launched themselves as the most promising PTFE Cable manufacturers as they have industry experience of more than 3 decades in producing PTFE Cables domestically as well as globally.
The PTFE Cables are designed in a way that they are matchless n, because they conduct properties like excellent physical, electrical, and mechanical properties over a wide temperature range has opened new design and application areas for wire and cable. These cables are physical and thermal resistant because it can withstand at any high temperature, inflammable, high tensile strength, can conduct electricity faster and in better way, UV nuclear and chemical resistant, corrosion resistant, posses approximately a thousand-fold longer high-voltage life.
This is a multicore cable which is non-contaminating, non-toxic and bio-compatible too. These PTFE Cables are smaller in size, light in weight and very reliable so that these can be used anywhere easily with maximum comfort and ease.
PTFE Cables are used in varied fields like- high performance motors, transformers and rectifiers, Infra-red sensing equipment, Control Equipment for atomic Energy, satellite Launching, neuron-surgical equipment, high temperature control valves, automobiles, furnace and oven wiring etc.
Ptfe cables have excellent non stick properties and are easy to clean when gets dirt. These cables also provide high friction in the brakes of the automobiles thus helping in smooth running and preventing from damage.

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Teflon Wire

  • Temperature -65° C to + 260° C
Teflon wire are known for their compact strength, shock resistance, semi rigid nature, heat and acids resistant, high temperature, electric shocks, fire proof, high conductivity, optimum strength, flexibility. All these features make PTFE wires most desirable in the Indian and international market as well. PTFE Wires manufactured by Tonk & Associates manufactures nickel or tinned plated coated thin wires wrapped inside fiber glass braid having lowest melting points which means these can be applied in various high temperature regions like arc furnace, ovens automobiles and also they has highest dielectric strength which means they can better conduct electricity than any other wires. These wires are highly flexible so this can be used in mechanical sections and has chemical resistivity also.
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Hook Up Wire

  • Temperature -65° C to + 260° C

We manufacture a variety of standard and custom PTFE insulated wire for any hook-up application. Standard products meet popular military standards. As the industry's only vertically integrated supplier, Our proprietary PTFE tape wrap material is free of pinholes and offers the highest uniformity, making us the leader in high performance hook-up wire. Standard products meet the following MIL Standards: -

  • MIL-W-16878 (Type ET, 250 volts)
  • MIL-W-16878 (Type E, 600 volts)
  • MIL-W-16878 (Type EE, 1000 volts)

We manufactures a range of standard PTFE hook-up wire, however, our expertise goes beyond standard mil-spec wire. If your needs include special performance or size, we would be happy to provide a quotation.

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Extruded Wire

  • Conductor : Silver or Nickel Plated Copper
  • Insulation : PTFE Extrusion or PTFE/FG
  • Properties : Resistance to Fire, Chemicals, Acids, Sunlight and Moisture.
  • Voltage Grade : 250 V, 600 V or 1000 V and above as per customer requirement.
  • Temperature : - 65° C to + 260° C
  • Size : AWG 32 to AWG 12

We also manufactures PTFE Extruded wire of standard and custom PTFE insulated Wire for any hook-up application, Qualifying to MIL W 16878 and JSS 51034 Specification and other popular military standards. As the industry's only vertically integrated supplier, Tonk's proprietary PTFE Extruded material is free of pinholes and offers the highest uniformity, making us the leader in high performance hook-up wire. Standard products meet the following MIL Standards: -

  • MIL-W-16878 (Type ET, 250 volts)
  • MIL-W-16878 (Type E, 600 volts)
  • MIL-W-16878 (Type EE, 1000 volts)

We manufactures a range of standard PTFE hook-up wire, however, our expertise goes beyond standard mil-spec wire. If your needs include special performance or size, we would be happy to provide a quotation.

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Insulated Wire

  • Conductor : Nickel or Tinned Plated Copper or Bare Copper Wire.
  • Primary Insulation : PTFE Wrap or PTFE/Polyamide/PTFE Combination.
  • Secondary Insulation : Fiber Glass Braid and Varnished.
  • Properties : Resistance to Fire, Chemicals, Acids, Sunlight, and moisture.
  • Voltage Grade : 600 V & 1000 V and above as per customer requirement.
  • Temperature : - 65° C to + 260° C
  • Size : AWG 24 to AWG 1 and up to 70 Sq MM

Polytef is our innovative Insulated Wires have wonderful insulating properties suitable for use as lead wires in Motors and Gen. sets up to Thermal Class B, F and H. The conductor used is Uni-lay perfect round shape conductor construction.
Polytef is ideally suitable for Motor Lead, Coils Transformers, Genset and Panel with excellent thermal stability. Polytef is high temperature performance is characterized by MIL W 16878 and JSS 51034 rating at 125 C, 150C and 180C. Excellent cut-through and abrasion resistance with braid and varnished fillers makes it ideally suitable for Class B, Class F and Class H.
It is available in 0.5 MM2 to 70 MM2 and in any other required size in Red, Yellow, Blue, Black and Green colors.

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Insulated Multicore Cables

  • Conductor : Silver or Nickel or Tinned Plated Copper or Bare Copper Wire
  • Insulation : PTFE Wrap or PTFE/Polyamide/PTFE Combination or PTFE/FG
  • Twisting : Cores Twisted in pairs or as per Customer Requirement
  • Screening : Screened or Braided with Silver or Nickel or Tinned Plated Copper or BC Wire
  • Jacket : PTFE or FG Braid or PVC and other.
  • Properties : Resistance to Fire, Chemicals, Acids, Sunlight and Moisture.
  • Voltage Grade : 250 V, 600 V or 1000 V and above as per customer requirement.
  • Temperature : - 65° C to + 260° C
  • Size : AWG 32 to AWG 1

We manufacture multi-core twisted cable insulated with PTFE with or without shielded and jacketed with PTFE or fiber glass braiding & varnished or P.V.C. or as per customer's requirement.
PTFE insulated multi-core wire has very wide range of application. It is used in computers, Flight Simulators, Electronic test equipment, Telecommunication equipments, Electronic equipments for Aircraft, Radar, Navigation, Satellites, Navy, Meteorology, Atomic Energy, Satellite Launching, Ground control, reactors and process control, telephone exchange etc.
The wires insulated with PTFE confirms to MIL W 16878 or MIL W 22759 or JSS-51034 or as per customer's specifications

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PTFE Insulated RTD Cables

  • Conductor : Silver or Nickel or Tinned Plated Copper or Bare Copper Wire
  • Insulation : PTFE Wrap or PTFE/Polyamide/PTFE Combination or PTFE/FG
  • Twisting : Cores Twisted in pairs or as per Customer
  • Screening : Screened or Braided with Silver or Nickel or Tinned Plated Copper or BC Wire
  • Jacket : PTFE or FG Braid or PVC and other.
  • Properties : Resistance to Fire, Chemicals, Acids, Sunlight and Moisture.
  • Voltage Grade : 250 V, 600 V or 1000 V and above as per customer requirement.
  • Temperature : - 65° C to + 260° C
  • Size : AWG 32 to AWG 1

We produce a range of PTFE Insulated RTD Cables in multi core versions in silver plated copper and nickel plated copper. These cables are also available in fibre glass and PTFE versions. They can be screened and / or metallic braided cover.Silver Plated Copper 2, 3, 4, 6, & 8 coreNickel Plated Copper 2, 3, 4, 6 & 8 core

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Coaxial Cables

We offers the high-quality miniaturized proprietary and custom designed cables. Among the important characteristics designed into miniature cables are low noise, low capacitance and high operating temperatures.
We offers Following RF and RG Cables.

  • M17/60-RG142 FLEXIBLE, COAXIAL CABLE, 50 OHMS
  • M17/93-RG178 FLEXIBLE, COAXIAL CABLE, 50 OHMS
  • M17/93-00001 FLEXIBLE, COAXIAL CABLE, 50 OHMS
  • M17/94-RG179 FLEXIBLE, COAXIAL CABLE, 75 OHMS
  • M17/95-RG180 FLEXIBLE, COAXIAL CABLE, 95 OHMS
  • M17/110-RG302 FLEXIBLE, COAXIAL CABLE, 75 OHMS
  • M17/111-RG303 FLEXIBLE, COAXIAL CABLE, 50 OHMS
  • M17/112-RG304 FLEXIBLE, COAXIAL CABLE, 50 OHMS
  • M17/113-RG316 FLEXIBLE, COAXIAL CABLE, 50 OHMS
  • M17/127-RG393 FLEXIBLE, COAXIAL CABLE, 50 OHMS
  • M17/128-RG400 FLEXIBLE, COAXIAL CABLE, 50 OHMS
  • M17/131-RG403 FLEXIBLE, TRIAXIAL CABLE, 50 OHMS

The above are just for indicative Information we manufacture. For any other RF or RG cable having PTFE Dielectric can be manufactured.

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High Temperature Automotive Wires

HTAW automotive wires for continuous use at operating temperatures of up to -40C to +150C (Class D), + 200C (Class F) and +250C (Class H), confirm first mover status in the development of forward-looking product technology. This new generation of automotive wires are suitable for vehicles with hybrid power trains and for fuel cell wiring applications.

  • -40C to +150C (Class D)
  • -40C to +200C (Class F)
  • -40C to +250C (Class H)
DESIGN CHARACTERISTICS :
  • Conductor : Soft annealed electrolytic copper, Bare or Tinned or Silvered.
  • Insulation : High Temperature Fluro Polymer, with properties similar to ISO6722.

Nominal Type A Type B Maxlmurn Conductor Nominal Nominal Weight
Cross-Section Stranding/ Stranding/ Dia. of Resistance at Wall Overall  
Area No/Dia No/Dia Conductor 200C (DC) Max. Thickness Diameter Aprox.
MM2 MM MM MM Ω/Km MM MM Kg/MM
0.13 7/0.16 0.55 136.00 0.25 1.20 2.90
0.22 7/0.20 0.70 84.80 0.25 1.20 2.90
0.35 7/0.26 12/0.20 0.80 54.40 0.25 1.30 4.50
0.50 19/0.19 16/0.20 1.00 37.10 0.25 1.40 6.00
0.75 19/0.19 24/0.20 1.20 24.70 0.25 1.65 9.40
1.00 19/0.26 32/0.20 1.35 18.50 0.30 1.90 11.00
1.50 19/0.32 30/0.26 1.70 12.70 0.30 2.20 16
2.00 19/0.37 30/0.30 2.00 9.42 0.35 2.55 22.00
2.50 19/0.41 50/0.26 2.20 7.60 0.35 2.75 26.00
4.00 56/0.30 2.65 4.71 0.40 3.38 40.00
6.00 84/0.30 3.30 3.14 0.40 4.00 61.00
10.00 80/0.40 4.50 1.82 0.50 5.15 105.00
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Teflon Cable

  • Temperature -65° C to + 260° C
Teflon cable are designed in a way that they are matchless n, because they conduct properties like excellent physical, electrical, and mechanical properties over a wide temperature range has opened new design and application areas for wire and cable. These cables are physical and thermal resistant because it can withstand at any high temperature, inflammable, high tensile strength, can conduct electricity faster and in better way, UV nuclear and chemical resistant, corrosion resistant, posses approximately a thousand-fold longer high-voltage life.
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Thermocouple And Compensating Cables

  • Condwtor Type J. K. T and E
  • Cote Insulation PTEE Fibreglass. Asbestos. PVC Ceramic. SS Braided
  • Core Colour ANSI Color Code
  • Max Temp PTEE (260t). Fibre-Glass (400"C)
  • Size of Conductor From AWG 10 to AWG 36 or As Per Customer
  • Shielding Material SS, Bare Copper, SPC, NPC or as ner Customer
  • Jacket Insulation PTFE, Fibre-glass, PVC Ceramic, SS Braided
  • Jacket Color ANSI Color Code

A thermocouple is a temperature measuring device consisting of two conductors of dissimilar metals or alloys that are connected only at the ends. When the ends are at different temperatures a small voltage is produced in the wire that can be related directly to the temperature difference between the ends. If the temperature at one end is known, the temperature at the other end can be determined.

Calibration Type
  • TYPEJ (Iron vs Constantan)
  • TYPEK (CHROMEL vs ALUMEL )
  • TYPET (Copper vs Constantan)
  • TYPEE (CHROMEL vs Constantan)

Thermocouple Type ANSI Color Code Initial Calibration Tolerances
Wire Alloys Calibration +/- Conductor Overall Temperature Range Standard. Limits Special Limits
Iron(+) vs. Constantan 1 TM(-) J White/Red Brown 0°C to + 285°C
285°C to +750°C
±2.2°C
±.75%
1.1°C
±4%
Chromel TM(+) vs. Alumerl TM(-) K Yellow / red Brown -20°C to + 110°C
-110°C to 0°C
+285°C to +1250°C
±2%
±2.2°%C
±2.2°C to ±.75%
±1.1°C%
±.4%
Copper(+) vs. Constantan TM .(-) T Blue/Red Brown -200°C to -65°C
-65°C to +130°C
130°C to +230°C
±1.5°C
±1°C
±.75%
±.8°C
±.5%
±.4%
Chromel(+) vs. Constantan TM .(-) E Purple/Red Brown -200°C to -170°C
-170°C to +250°C
250°C to +340°C
340°C to +900°C
±1°C
±1.7°C
±1.7%
±.5%
±1°C
±1°C%
±.4%
±.4%























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