Tirupati Rolls (india)

Malerkotla, Sangrur, Punjab

ROLLER MILL ROLLS.

The material properties of the Roller Mill Rolls are adapted to the specific demands for grinding, crushing, cracking, flaking or crumbling in flour mills, oil mills, cereal plants, coffee mills, chocolate plants as well as in feed mills.The economic advantages of using these rolls are :extended service intervals, resulting in longer trouble free operation time of the millreduced energy consumptionlower repair costs due to lesser down timeincreased uniform product quality with higher outputsmooth operations due to optimized machining and dynamical balancing of the rolls.Rolls are manufactured according to customer's demands, ready to use, pre-machined or as semi-finished blanks.

Adamite Rolls are basically alloy steel rolls (a kind of high carbon steel) having hardness ranging from 40 degrees shore c to 55 degrees shore c with carbon percentage ranging from 1.35% to 2%. these rolls are primarily supplied for initial stands, where wear resistance is important along with considerable strength and toughness, adequate heat treatment is very much necessary to achieve requisite wear resistance along with strength and toughness, the roll contains carbides, and therefore the wear resistance is obviously improved comparing with hypo-eutectoid and eutectoid steel, to obtain excellent comprehensive properties modification is conducted with special rare-earth or other powerful agent, then through a multi-stages heat-treatment process, that consists of briquette carbides dispersed in the matrix of palletized pearlites can be gained, which perform well on strength, toughness and hot crack resistance. Full range of rolls and rings are available for structure mills, Adamite barrels are also available.

Chilled Rolls Barrels are manufactured by centrifugal casting method, In this casting rolls remain free from pinholes and cracks.The steel shafts are fitted in the Barrels with shrink fitting technology along with M.S lock nuts on both sides of the barrels. This method annihilates the chances of loosening the shafts. We are specialize inmanufacturing chilled rolls barrels for TMT , TOR, FLAT BARS, ROUNDS, SQUARE MILLS. Whether mill is manual, automatic or semi-automatic.Proper chemical composition will be done according to the stand nos and material which have to be produce from our rolls. orderand be tension free.

ADAMITE ROLLS/RINGS :

Adamite Rolls are basically alloy steel rolls (a kind of high carbon steel) having hardness ranging from 40 degrees shore c to 55 degrees shore c with carbon percentage ranging from 1.35% to 2%. these rolls are primarily supplied for initial stands, where wear resistance is important along with considerable strength and toughness, adequate heat treatment is very much necessary to achieve requisite wear resistance along with strength and toughness, the roll contains carbides, and therefore the wear resistance is obviously improved comparing with hypo-eutectoid and eutectoid steel, to obtain excellent comprehensive properties modification is conducted with special rare-earth or other powerful agent, then through a multi-stages heat-treatment process, that consists of briquette carbides dispersed in the matrix of palletized pearlites can be gained, which perform well on strength, toughness and hot crack resistance.Full range of rolls and rings are available for structure mills, Adamite barrels are also available.

S. G. Iron or ductile iron considered as one of the most versatile roll material now days. It is produced by small proposition of magnesium added to the melt as nickel-magnesium or altern-ative alloy, or pure magnesium in S.G Iron roll, the free carbon takes the shape of spheroids or nodules , thereby eliminating the notch effect to flake graphite and improving upon the mechanical properties of cast iron.

These Rolls are available in a wide range of hardness & composition for a variety of application. The matrix structure varies from Ferrito-Pearlitic, Pearlitic to Bainitic & Martensitic together with different carbide contents and graphite in the form of spheroids/nodules. Some critical grades are heat treated for higher strength. Chemical composition and structure are chosen to suit specific application.

In many cases S G Rolls with an accicular matrix is preferred, because of its wear-resisting qualities. To this end, the iron is alloyed with nickel and molybdenum, to permit formation of an accicular structure in the as-cast condition. our quality of sgiron is also running in oval polish stands also. hardness will be given according to the customer requirements.

we also manufacturer, exporter and supplier ofUniversal Gear Hobbing Machines, Gear Box Reduction Gear, Rotary Shear and all types of Steel Rolling Mill Parts and Job Works. The company has become known for its robust machines that can stand harsh environment and perform well under pressure. The machines manufactured by the company are highly durable and easy to use. we use strict quality control measures as per the international standards to manufacture its range of machines. To conform to those standards, various quality control checks are applied at various production levels before final shipment, which is carried by a team of well experienced technicians and engineers. we arefully capable of meeting your requirements in Universal Gear Hobbing Machines, Gear Box Reduction Gear, Rotary Shear, Fly wheelsand Steel Rolling Mill Parts, etc. The company also invites trade inquiries from concerned business parties.

PIG IRON.

Major raw material for casting CI Rolls, Chilled rolls, SG Iron rolls and many more casting items .we feel pleasure thar we are one of of the renowned name in the market of pig iron in north india. we supply pig iron on a lagre scale to all manufacturers of ci rolls, chilled rolls, sgi rolls, lathe machine, combine parts and to many more industries where pig iron is used in bulk. our second company named M/S TIRUPATI STEELS is totally indulged in the business of pig iron.

GEARS

Our organization offers a quality range of Reduction Gears & Pinion Gears that is fabricated using premium quality graded cast iron & en 8, 9. These gears are known for their precision designs, low maintenance, resistance against wear & tear and easy installation. Available in varied sizes, dimensions and shapes, the products can be custom made as per the clients' specific requirements.

In Forging there is a process in which the casted ingot or blooms is heated in the furnace & then hammering of material will be done properly according to the customers sizes & requirements. forged rolls are manufactured from carbon steel, alloys steel & stainless steel, rolls are available in forged M.S, EN-8 , EN-9 , EN-31 , EN-42 rolls , on customer demand we will provide rolls with groove, bearing sizes or in black forged condition.apart from it forged spindles, forged rings, forged shafts, forged cranks, forged pinion gears, forged wheels are also available. you can also order us other specially products