TINYTECH UDYOG Rajkot, Gujarat

The oil extraction in previous times was done only through the presses. Today, most of the oil extraction is done by the oil expellers or direct press extraction. Oil extraction machinery is used for the high oil content seeds such as groundnut, sesame, soyabean, rapeseed, castor seeds, cottonseed etc. We manufacture and export Oil Extraction Plants for expelling and extraction of oil from various edible and non-edible oil seeds. Our TINYTECH OIL MILL MACHINERY PLANT includes of Oil Expellers, Oil Screw Presses, Seed Preparatory Equipments, Seed Cooking Equipments, Oil Filtration Equipments, Boilers, Oil Mill Accessories and Oil Mill Spares. Our oil milling machinery is available in various different capacities from 3 tons per day to 50 tons per day ranging from small scale to large scale.   Various oil extraction plants include:   > Groundnut Oil Extraction Plant > Sunflower Oil Extraction Plant > Cottonseed Oil Extraction Plant > Soyabean Oil Extraction Plant > Mustard Oil Extraction Plant > Rapeseed Oil Extraction Plant > Sesame Oil Extraction Plant > Corn Oil Extraction Plant Our range of oil extraction plant is used for extraction of edible oil from the oilseeds. There are various methods that can be used in the extraction of oil from oilseeds but this depends on the type of oil that has been used in the process. The oil extraction machinery has been made using high quality raw materials and it is manufactured as per the latest technology. Our entire edible oil extraction plant finds a huge scope in the oil milling sector and proves very helpful to the oil extraction units.   Following are the different equipments which are used for the Oil Extraction Plant:- Oil Expeller / Screw Press Decorticator Copra Cutter Palm nut cracker Hammer Mills Cooking kettle Filter Presses Vertical Boiler Screw Conveyor Bucket Elevator Spares and Accessories

Cold Press Expeller is used for the expelling of oil at a lower temperature of below 20 degree Celsius. It is also referred to as the cold oil press method in which no heat is involved. The entire operation of cold oil pressing is carried out at the normal room temperature. The cold press expeller works in the rotary manner, hence it is also known as the rotary cold press expeller. The cold pressed oil has been used in Asia and Pacific over thousands of years ago. This method is very appropriate for expelling oil from oil seeds like white and black sesame, coconut, almond, mustard, rapeseed and peanut from the oil. We fabricate and supply an excellent range of rotary cold presses, which are widely appreciated by our base of clients across the globe. Although the extraction of oil is slightly low as compared to other hot expellers but the oil purified by using our rotary cold press expeller machine has an advantage of better aroma and fragrance. The oil recovered from the rotary cold press expeller has a better nutritional value and is extremely suitable in the formulation of herbal oil that has better therapeutic value. In the rotary cold press expeller, you will retain the nutrients and vitamins in the edible oil that are essential to the human health. The Tinytech Rotary Cold Oil Press Expeller Machine is suitable for extracting the Virgin Coconut Oil also. The coconut oil can be obtained by a very simple technology, and it produces a very high quality of coconut oil. The virgin coconut oil can be obtained by using the fresh coconut meat. The pure VCO is the smartest oil one can use in cooking and it is a healthy food choice.   The main health benefits of using the cold pressed virgin coconut oil (VCO) are-   - Supports and enhances the immune system of body. - Keeps the skin and hairs healthy - Leads to healthy metabolism - Promotes weight loss when and if you need it. - Eliminates the digestion problems. - Acts as a moisturizer for the skin. - Reduces the risk of heart disease and cancer.   Designed as per the latest technology our TINYTECH ROTARY COLD PRESS EXPELLER is characterized by the below mentioned distinguishing features: It is a compact machine accommodated on 600mm x 600mm base frame. 2 HP electric motor drives vertical mortar revolving at 12 RPM through reduction gear box. Pestle and mortar are so much robust that practically there is no maintenance. Pressure increasing device is through heavy spring and screw. Shipping dimensions are 30" x 36" x 48" (750mm x 900mm x 1200mm)   There are 3 different types of models designed and developed with different crushing capacities. In a rotary cold press expeller machine, the capacity is defined by the batch size. The process time is not more than 45 minutes. Thus, a rotary cold oil press expeller machine is uniquely beneficial for small scale production of oils at home or where it is daily locally consumed.

• Machine TypeCooking Oil Extraction Machines
• FeaturesFlawless Performance, Easy to Use, Durable and Highly Stable, Gives Excellent Cooking Oil
• Capacity1-20 Ton/day
• Power Consumption8-12 KW
• Brand NameTinytech
• FeatursEasy to Use,Flawless Performance
• MaterialSS

Edible Oil Refinery Plant: Edible Oil Refinery: Edible Oil Refining Tinytech Udyog has been in the edible oil industry since 20 years. We are designers, manufacturers and global exporters of Edible Oil Refinery Plants for the refining of almost all kinds of crude oils. We have carried out successful worldwide turnkey installations of edible oil refinery plants and oil mill projects. Kindly note that the below photograph has been copied by many other companies who have put up on their website. But in actual the below photograph is of TINYTECH EDIBLE OIL REFINERY PLANT which is erected at our Tinytech Showroom Office. Main Equipments of Edible Oil Refinery Plant include the following: Neturalizers Oil Filter Presses Bleacher Oil Storing Tanks Deodourizer Soap Pans Cooler Vacuum Equipments Thermic Fluid Boiler Valves, Motors, Pipelines   Vacuum Pump and the Steam Generators for the Edible Oil Refinery Plant cannot be seen in the above picture as they are on the back side. Moreover, the Catchalls with 40 Ft. tower and the Barometric Condenser are also not shown here.     The Process Description for Edible Oil Refining is stated as under: For refining any crude edible / non-edible oils, there are mainly three basic processes which are carried out in the refinery plant.   Neutralization Process   First process is neutralization in which the oil is neutralized in order to remove the Free Fatty Acids (FFA) by adding caustic soda. Oil is heated up to about 60°C by thermic fluid coils and oil is stirred by the stirrer. Soap stock formed due to chemical reaction is allowed to settle at the bottom of the neutralizer from where it is taken out into respective soap pans.   Bleaching Process   The neutralized oil is then transferred for the bleaching process where the color of the oil is removed. The bleaching process is carried out with the help of respective chemicals such as carbon black, bleaching earth etc. Oil is heated up to high temperature of around 100°C under vacuum with continuous stirring operation.   Deodorization Process   The bleached oil then goes to the filter press where the spent chemicals are separated and clean bleached oil is obtained. This oil goes to deodorizer where the oil is to be heated above 110°C and under vacuum by providing live steam from the bottom. The temperature of the oil is raised up to certain limits. The entire process of deodorization is very crucial for the quality of the oil. Finally, the smell and unpleasant odor from the oil is removed.   Cooling Process   The high temperature oil is to be cooled in the cooler where the water circulating coils take away the heat. The cooled oil is again allowed to pass through the filter press for the final filtration process. Finally, totally clean, filtered, refined transparent oil is obtained at the output. During entire refining operation, all the equipments such as thermic fluid boiler, vacuum pump, vacuum equipments, barometric condenser, catchalls, steam generators, oil filters, electric motors, oil pumps etc. play their respective role. So all these equipments are very important parts of the refinery and they are connected with the vessels through pipelines.   Dewaxing Process   Some oils such as corn oil / maize germ oil and sunflower oil contain considerable amounts of waxes in them. Sometimes these waxes give very hazy appearance to the oil and it is advisable to remove these waxes. In such cases separate dewaxing process is carried out. Our Tinytech refinery plants are equipped with dewaxing units in order to remove the waxes from the oil and making it more stable and palatable.   Fractionation Process   For refining the palm oil, the above method is carried out with slight process modifications. There is addition of few extra equipments in the refinery such as chilling plant, crystallizer etc and the fractionation method is performed. Tinytech Udyog possesses expertise in the palm oil refining and our palm oil refinery plant is most advanced giving ultimate palm oil refining results.

Tinytech Cooking Refinery Plant is a durable, reliable and robust unit for getting the ready to use cooking oil. Cooking oil refining is an important process which is carried out after the oil is extracted from oil mill machinery and oil mills. The output of oil mill is treated as the input for the Tinytech cooking oil refinery plant. Cooking Oil Refining is a method to remove unwanted and undesirable elements like Free Fatty Acids (FFA), Gums, Phospholipids, Waxes, Soaps, Odor and Color etc. from the cooking oil and to improve overall quality of cooking oil. The entire process is carried out in various steps such as Degumming, Neutralizing, Bleaching, Dewaxing, Winterizing and Deodorizing. Description for Cooking Oil Refining Process-   Degumming Method   This is the first step in refining and is also known as the Pretreatment Process. In the degumming process, the gums are precipitated and separated by the centrifugal separation technique. If the gum content in the oil is low, only gum-conditioning is required to be done and there is no need to go for separate degumming process. The degumming can be carried out in the same neutralization vessel.   Neutralizing Method   Every cooking oil consists certain amounts of free-fatty acids FFA's that increase the rancidity in oil and is harmful for human consumption. In neutralization, the FFA's are removed by reacting them with caustic soda- NaOH in the neutralizer at a certain temperature and performing the stirring. In this way, FFA gets separated in the form of soap stock. Tinytech offers neutralization units.   Bleaching Method   The color pigments in the oil are removed in the bleaching process. The neutralized oil is treated with certain chemicals like activated earth which removes the color from the cooking oil. This process is also carried out under temperature. The bleached oil is then filtered so that the added chemicals and particles are separated from the oil.   Deodorizing Method   The deodorization is an important process in the cooking oil refining. This process is used to remove the odor from the oil. Every oil contains certain typical natural color. During the previous processes, certain unwanted odor is applied on the oils. The deodorization process removes this odiferous material. It is carried out under high temperature and vacuum systems. At the completion of the process, we get the deodorized-odorless cooking oil. For sunflower oil and corn oil, separate dewaxing process is carried out and for palm oil; separate fractionation process is carried out.     Batch Type Cooking Oil Refining Process The batch type refining method is the oldest and the most widely used method for chemically refining of cooking oils. This type of oil refining process is used for smaller capacity refinery plants from 3 tons/day to 30 tons/day. The batch type process is generally preferred because it has low cost, low effluent generation, easy maintenance and easy to operate making it economically more viable. Numerous TINYTECH batch refinery plants are operational at various places refining different cooking oils.     Continuous Type Cooking Oil Refining Process The continuous oil refining line is used for capacities higher than 30 tons/day and up to 500 tons/day. This method is used for where the cooking oils contain higher FFA content. Though this process line is expensive, it provides automation along with low processing costs and superior quality refined oil. Having years of experience in the cooking oil refinery plants and oil refining sector, TINYTECH UDYOG can supply the cooking oil refinery plants with both the process lines with successful erection, installation and project execution to get the excellent refined oil at the output.  

Palm Oil is largely produced in equatorial belt, with Malaysia and Indonesia being the leading producers. Crude Palm Oil is dark in color and to make it edible it has to be refined. The Tinytech Palm Oil Refinery Plant is best suitable to refine the palm oil. Our palm oil refinery plant refines the crude red palm oil and transforms it into edible refined transparent oil. The series of refining processes are conducted in our palm oil refinery plant. At every stage of refining, the palm oil changes its state and improves its quality. We can supply and export the complete palm oil refinery plant with capacities ranging from 5 ton per day to 100 tons per day. Crude Palm Oil (CPO) Standard Specifications: FFA ( as of Palmatic):  8% Maximum Moisture & Impurities:  0.25% Maximum Iodine Value:  56 Minimum Melting Point:  36 - 50 deg. Maximum DOBI:  2.31 Minimum Cloud point:  3.5R 3.5Y     Process for Palm Oil Refinery Plant Apart from all the regular refining procedures, there are two main additional processes that need to be carried out for refining crude palm oil-   Fractionation process Crystallization process   For crude palm oil refinery plant, fractionation process is required in which palm olein and palm stearin are separated by scientifically cooling the refined palm oil by chilling plant and then filtering the oil. For this purpose crystallizing vessel is used in which chilling pipe coils cool the oil for fractionation. Palm stearin crystals are formed due to chilling which are separated in the filter press and pure liquid of palm olein is obtained and palm stearin cake is retained in the filter press.     Fractionation Process Description:-   This process is used to separate the palm olein and palm stearin from the RBDPO (Refined, Bleached, Deodorized Palm oil) produced by physical /chemical treatment. The BDPO is further passed through the fractionation process to get various grade of palm olein and palm stearin. Usually, there are three types of olein are produced: (1) Normal grade olein, (2) Super grade olein (3) Olein with cloud point 7 – 8°C.     Crystallization Process:-   Firstly, the RBDPO feed must pass the quality specification, colour