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Tiny Controls (p) Limited is known as top Manufacturer, Exporter and Supplier of best Aluminum Extrusion Profiles, Cable Drag Chains, Clamps, Cnc and Lathe Machinery and CNC controller box.
High-Speed Spindle Motors High Operational Speed & Superior Quality Spindles With a rich experience of spindle motors, Tiny Controls provide High Speed Air Cooled/ Water Cooled Spindles for precised CNC engraving and CNC wood routing. Wide range of Air Cooled High Speed Spindle Motors is available with us and is in accordance with set industrial standards. High overload capabilities and high operation speed range (up to 24000 RPM) are distinctive features of our Spindle Motors offering exceptional dynamic performance. Other features include superior quality, enhanced reliability, smooth motion and balancing stability. The spindles are capable of completing very complex tasks very easily. Machined Spindle Holders for securing spindle on CNC machines are also available.
Stepper Motor Stepper Motors are a preferred choice because of their precision of position, control of rotation angle and accuracy of their movement. Steppers, also called as synchronous motor, can be positioned accurately unlike asynchronous motor for example induction motor. Hybrid stepper is a permanent magnet and brushless motor and it combines the principle of a reluctance motor as well. Stepping Motors are 2 phase, 3 phase and 5 phase type and are characterized by the basic movement called step angle or step increment measured in degrees. Two phase motors are usually 1.8 degrees/ 0.9 degrees per step or in other words 200 steps to 400 steps per revolution. Bipolar Nema 14 to Nema 42 (Frame size 20 mm to 110 mm) Motors Two phase steppers come with 4, 6 or 8 wires (motors with 8 leads have two separate windings per phase). All these motors can be wired in bipolar mode while 8 wire motors can be wired in unipolar or bipolar modes. Our range of 2-phase motors is available with both 4-leads and 8-leads. To learn more details on how to connect these with a bipolar stepper driver, please click on the tutorial in Help Section. The high torque hybrid bipolar stepper motors feature low inductance for high speed to driving voltage ratio and good linearity for perfect microstepping. A perfect match to our microstepping step drivers range includes Nema 12, Nema 14, Nema 17, Nema 23, Nema 34 and Nema 42 motors.
Highly Durable, customized, efficient wire Housing, Based on standard norms Cable drag chains are the umbilical cord of modern machines. Drag chains are the convenient as well as a perfect way to route the wires of your CNC machines. They minimize downtime, protect, support and extend the service life of cables and hoses. Today, cable tracks are widely used for machine tools equipped for numerical control machines, electronic equipments and CNCs. Plastic drag chains can be used for horizontal, vertical or combined horizontal- vertical wires housing applications. Based on standard norms, they are highly durable, customized and easy to install. These wire resistant cables have support high speed movement. These require low maintenance and produce less noise. Features: Enclosed electric cable moves along the length of cable track chain and this cable chain moves with moving parts of the machine (along with the travel length of machine). They improve the life of cables by avoiding direct stretching in electric wires and removing traction between the wires. Individual segments can be opened to facilitate the insertion of wires without feeding cable through chain. Designed and fabricated to ensure that an enclosed wire can’t bend more than fixed bending cables.
Indexing controller (or Indexer) is versatile, programmable single axis controller intended to control rotary tables not just for simple indexing but also can be programmed for many custom operations. It can work either in simple indexing modes like dividing mode and degree mode or fully programmable with I/O mode. In programmable mode, the “program†can be a maximum length of 170 instructions. As NESTED LOOPS are also supported, actual program can do a lot of complex operations. Hot Foil Stamping Controller is a programmable controller intended to control the Hot Foil stamping machines. It can control three motors with independent parameters setting for each like speed, acceleration, steps per mm etc are independently configurable. Surface grinding controller is designed for controlling grinding operations, featuring longitudinal and cross feed. Whereas the drill cycle controller is intended for managing repeated drilling tasks.
Aluminum Extrusion Profiles
HIGHLY DURABLE COUPLINGS BASED ON STANDARD NORMS Tiny Controls presents a series of highly durable, standard norms based Oldham Couplings. These are made up of Aluminum Alloy 6063-T6 and Derlin Material. However, for high temperature applications, these can be modeled of Teflon material. These coupling are used to reduce backlash of mechanism. These devices are used to join two rotating equipments in such a way that they permit some degree of misalignment or end movement or both. The main advantage of these couplings is their compact size. Salient features of Oldham Couplings are: High torsion stiffness. Good bearing properties. Backlash-free long life. Compact sized. Maintenance free and efficient.
Spindle holders of various sizes.
Tiny controls offers fully assembled and tested Mach3 Control Box, 4 axes CNC controller box, 3 axes CNC controller box , a compact and powerful solution for controlling CNC applications. The system contains all the necessary components required for CNC machining in a single box making the work process quite simple. A kit along with cabinet is also available which includes all the components to make the Control panel.
Stepper Motor Driver Tiny Controls present Stepper Motor Drivers that offer precise as well as compact industrial quality at reasonable costs. Our Stepper Motor Drivers are based on sinusoidal current chopping so no resistance is required to be placed in series with motor when the motor is driven at a higher voltage than for the motor rated. The advantage of driving the motor with higher voltage results in a motor capable of achieving higher speed. Bipolar Microstep Drivers for Stepping Motors When the basic step of a motor are subdivided it results in microstepping. Microstepping is achieved by controlling the current of two motor windings resulting in the production of a number of intermediate step positions (Microsteps) between full-step positions (Full Steps). It is essential to note the intermediate positions must be equally divided (as much as possible) while the motor is running so as to produce smooth motion and approximately equal torque on all microsteps. Precise and Compact Industrial Quality at Reasonable Cost Accurate microstepping places a great deal of accuracy demand on current control profile at all levels of currents on the drive. The phase current profiles required in microstepping a stepper to produce the microsteps are sinusoidal. Browse the Help Zone for fundamentals of stepper motor theory. We are constantly adding tutorials and circuits to this section. Our drivers are optimized for high performance while reducing the current consumption and heat generation.
Breakout Board Parallel-port breakout boards: Fully Buffered, Specifically Designed for PC control of CNC machines Tiny Controls offers a range of fully-assembled and tested Parallel Port Break-out Boards for interfacing your CNC machine to a PC based controller like Mach3, Turbo CNC, EMC2, KCAM etc for CNC controlling. All the outputs are fully buffered and the inputs are opto-isolated, filtered for noise and buffered. The CNC Parallel Boards are specifically designed for CNC control with features like charge pump CPGD for safety, emergency stop Estop, Relay on. Charge pump circuit operates from as low as 200 Hz to more than 15 KHz. Charge pump circuit can be disabled and the output can be used for other purposes if charge pump is not in use. The other 2 signals can also be reclaimed for other usage making the system flexible. Moreover, LED indicators are provided for these three signals for easy diagnostics. Two (2) outputs are buffered twice separately and connected to independent terminals to enable hardware slaving of two stepper motors in parallel, if needed, in gantry style CNC machines. Handmade high quality, low resistance, shielded male-to-male parallel port cable is included in package for interfacing the PC with breakout board through 26 pins FRC as well as DB 25 connector provided on the board.
Multi-Axes CNC Controllers INDEPENDANT 3 AXES & 4 AXES MOTION CONTROLLERS FOR CNC MACHINES CNC Motion Controller is a G-code programmable controller with Step and Direction outputs for stepper drivers. The three axes X, Y and Z are linear whereas the 4th axis is rotary axis and can be configured as either A, B or C axis. A �Y-Slave� output is also included in the system, enhancing the flexibility. The entire four axes can be configured with independent adjustable maximum velocity and acceleration. Moreover, an isolated analog 0-10V for VFD is also provided on board for spindle controlling operations. The interpolation function provided is linear, curve with adjustable arc tolerance. Any two or all axes can be programmed for linear (line) interpolation, any 2 axes can be interpolated for curve (circular) Interpolation or any 2 axes curve with other axes line (helical) interpolation. The USB host port provided is used to interface with a common pen (thumb) drive to read and execute the G-code files, and does not require a PC (computer). There is no limit on g-code file size. Controller can resume the operation on any power interruption saving the current machine position, line of G-code and other status. Power up from interrupted cycle offers to recover from power fail, automatically �Homing� the machine, positioning to last location, and resuming from last saved line without losing a beat in the process.
TIMING BELT BASED REDUCTION GEAR BOX FOR CNC MACHINES Tiny Controls presents a Reduction Assembly application that is a perfect example of using advanced manufacturing techniques like laser cutting to evolve a 4:1 box perfect for gear reduce using this arrangement. This box is designed for Nema 34 motor and is modular in design. The shaft size on the big pulley end is 15mm in diameter which suffices most motion transfer requirements. Please note that the pulley and belt of are of the HTD 5 m form factor which is suitable for High Torque transfers provided by NEMA-34 steppers/ servos.
Anil Jangra (Tiny Controls (p) Limited)
B-17/A, Nishat Park, Kakrola, New Delhi, India
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