Thermocast Refractories

GIDC, Porbandar, Gujarat

Are you in search of finest quality brick cutting machine? we are the one-stop destination for you. We offer refractory brick cutting machine that has found applications in large number of industries. Known for their high performance and durability, the manual brick cutting machine available with us has the facilities of belt tension device, rear splash screen and spindle lock. Available in varying specifications, the brick cutting machine offered by us is high in demand. We are counted as one of the leading manual brick cutting machine exporters from india.

We are offering thermocoat coating system. thermocoat coating system is a zirconia rich coating system which is extremely resistant to abrasions, alkalis, sulphur, slag etc. It can be easily applied on any refractory surface with brush to enhance the life of the refractory lining. Zirconia mineral has the excellent non-wetting and anti-corrosive property with resistance to most of the chemical attacks. The coating hardens within a few hours and does not require any curing or heat treatment making it more user-friendly. mix quantity that can be used within 30 minutes. Never try to remix once the material sets. product specifications to enhance life of new & eroded refractory working surface i.e. Bricks & castable. as solid coating protector against corrosion, erosion, abrasion, alkali, slag, sulphur & thermal / mechanical spalling. the only coating which can be applied over ceramic fiber, calcium silicate blocks, insulating bricks and low alumina bricks to make them extremely abrasive resistant. as a cost effective coating protector against sand blasting effects of coal fuel, fuel gases and high velocity fine material or gases. cement plants: new or eroded areas where very high erosion or abrasion is foreseen areas such as burner pipes, cooler side walls, inlet slope, bends, t.a. Duct, cooler hoods and working linings for insitu rebuilding of spelled bricks & worn-out castables. to avoid sulphur build-ups as coating is non-wetting. steel plants:for patch repairing of eroded refractory linings of burner pipes, hot metal ladles, steel ladles, vad ladles, ladle lips and blast furnaces at hatch covers top to stop leakage, blow pipe as a special coating to protect & fill cracks. coke-oven plants:for coating of new & repairing of eroded refractory linings of coke-oven batteries, sidewalls, inner dome, sliding gates, top charging covers, gases sealing of refractory linings. Best coating protector against sand blasting effects of coal fuel, fuel and high velocity fine material. thermal power plants:for coating of new & repairing of eroded refractory at thermo couple point to stop leakage, coating of nozzles, throat, burners and hot face walls. Best coating protector against sand blasting effects of coal fuel, fuel gases and high velocity fine material. as a sealant, abrasive resistant coating, relining, filling cracks/pitting of all types of refractory bricks / castables. in ceramic plants on kiln-car tops, or over insulating bricks. highly versatile, highly cost effective refractory coating system. fastest setting thennest & anchorless coating. unique advantages:01 high alumina-zirconias rich thermocoat coating system. 02 abrasion resistance of 4 mm coating is equivalent to 25 mm brick. 03 it is highly abrasive, alkali, slag & sulphur resistant. 04 it protects against corrosions, erosions & thermal spellings. 05 it seals cracks, joints, & fissures giving complete protection. 06 it does not require anchoring. 07 it is very simple in application, needing just buckets & brush. 08 it does not require any curing as it is air & heat cured system. 09 when applied over old jobs it saves cost of material, labor & down time. packing details:coating powder in hdpe / plastic bags and chemical liquid in plastic can / drum.

We are offering exfoliated vermiculite. 100% natural insulation applications : must for quality construction of bungalows & apartments, office buildings, multiplexes & malls, hotels & hospitals, academic institutes, include friction brake lining, high temperature insulation, loft insulation, animal feeds, horticulture and factory buildings etc. over deck insulation with thermocast exfoliated vermiculite. thermocast exfoliated vermiculite is 100% natural, non fibrous, light weight material, widely used for thermal insulation, acoustic treatment & for fire resistance, thermocast exfoliated vermiculite consists of accordion like granules, containing microscopic layers, which gives optimum insulation properties, resulting in an overall temperature differentiation of about 8-10 deg.c within the building. Thermocast exfoliated vermiculite is to be mixed with cement in 6:1 ratio by volume and requisite water. a 50-300mm thickness of the thermocast exfoliated vermiculite mixture is recommended, depending upon the required results. The thermocast exfoliated vermiculite layer shall be further covered with tile / bbc / china mosaic etc. a maximum upto 30mm layer is recommended in a 4:1:1 ratio for side walls. thermocast exfoliated vermiculite can be used for as loose fill in cavity wall / false ceiling. It gives best result for such application. this is the architects natural choice for green energy efficient building such as bungalows, apartment, office and all types buildings etc.

We are offering refractory mortar. Thermocast-50 mortar is a highly refractory mortar, capable to withstand temperatures up to 1650 c and is marketed in powder from packed in hdpe bags. It also possesses air-setting properties. Thermocast-50 mortar is manufactured from finely ground plastic refractory clays blended with very special high alumina refractory material and special chemicals and it contains at least 45% alumina. a part from good heat resisting property , it also has good bonding strength. On heat application during firing. Thermocast-50 mortar coalesces with the brick surfaces in the joints and becomes very firm.

We are offering thermocoat-primer-grit &top-coat. Thermocoat coating system is a zirconia rich coating system which is extremely resistant to abrasions, alkalis, sulphur, slag etc. It can be easily applied on any refractory surface with brush to enhance the life of the refractory lining. Zirconia mineral has the excellent non-wetting and anti-corrosive property with resistance to most of the chemical attacks. The coating hardens within a few hours and does not require any curing or heat treatment making it more user-friendly. mix quantity that can be used within 30 minutes. Never try to remix once the material sets.

We are offering coil coat material. coil coat material is a high alumina base coating material which is extremely resistant to abrasions, alkalis, sulphur, slag etc. It can be easily applied on any refractory surface with brush to enhance the life of the refractory lining. Alumina mineral has the excellent non-wetting and anti-corrosive property with resistance to most of the chemical attacks. The coil coat hardens within a few hours and does not require any curing or heat treatment making it more user-friendly. unique advantages: 01 high alumina base coil coat material. 02 coil coat material is hot & cold patchable use. 03 abrasion resistance of 4 mm coating is equivalent to 25 mm brick. 04 it is highly abrasive, alkali, slag & sulphur resistant. 05 it protects against corrosions, erosions & thermal spellings. 06 it seals cracks, joints, & fissures giving complete protection. 07 it does not require anchoring. 08 it is very simple in application, needing just buckets & brush. 09 it does not require any curing as it is air & heat cured system. 10 when applied over old jobs it saves cost of material, labor & down time.

We are offering refractory mortar. Thermocast fire cement is a high temperature, high alumina, air-setting plasticized refractory cement, provided to you either in cement powder and bindex liquid in separate from or air tight packed ready to use paste from and is basically intended for laying fire bricks, high alumina bricks, or patching and many other repair works of the furnace lining.Technical specificationsdescription units thermo fire cementservice temp. c 1300refractoriness c 1350dry density kgm3 1400linear chang % @1400c 3-hrs. +1.0alumina % 35 - 40ferric % 2 - 3grain size mm 0-0.5sintering temp. c 600initial setting hrs. 3final setting hrs. 6 - 8mixing ratio kgs mix 50 kgs cement in 25 kgs bindex liquidnote : above are average test data subject to reasonable variations. traditional fire-bricks have its limitations with size, shape, weight, strength, thermal shock, chemical & wear resistance. Hence any size bricks & special shapes are pioneered for enhanced life.Technical specificationsdescription units tlcc45-90 tlcc-zm tsp - 90service temp. c 1500-1750 1600 1650dry density kgm3 2200-2900 2900 2900linear chang % @1400c 3-hrs. + 1.0 + 0.20 + 0.80alumina % 45-90 60 85-90ferric % 1-2 1-2 1-2app. Porosity %

we are offering Mortar. Thermocast mortar-50 is a highly refractory mortar, capable to withstand temperatures up to 1650c and is marketed in powder from packed in hdpe bags. It also possesses air-setting properties. Thermocast mortar-50 is manufactured from finely ground plastic refractory clays blended with very special high alumina refractory material and special chemicals and it contains at least 45% alumina. a part from good heat resisting property, it also has good bonding strength. On heat application during firing. Thermocast mortar-50 coalesces with the brick surfaces in the joints and becomes very firm.

We are offering pan mixture. you can avail from us superb quality pan mixture machine. The pan mixture offered by us is utilized in variety of industries for varied industrial applications. Manufactured from good grades of raw materials, pan mixture machine is widely recommended by our customers located all over the globe. Known for its features such as high performance and excellent precision, pan mixture machine can be obtained at the competitive prices of the industry. Additionally, we offer safe delivery of machine within stipulated time frame. We are counted as one of the foremost heavy duty pan mixture manufacturers in india.

We are offering ceramic fiber board. ceramic fiber board is made from refractory fibers and binders, which have low organic content, the mixture is vaccum processed into boards that keep good mechanical strength after heating. Today, we stand among the prominent ceramic fiber board manufacturers and exporters in india.

We are offering thermo super power . tsp range of free flow / fast set castable are totally cement free giving enhanced life & low overall refractory cost. Tsp can be cost effectively used in areas where high abrasion, high thermal shocks & chemical attacks are expected. Tsp is supplied with bindex liquid as it is chemically bindex liquid. The ratio of concrete to bindex liquid is 10:1 i.e. 10% of bindex liquid added to the weight of the castable. Due to free flow in nature it requires least vibrations. The castable does not need any curing or initial heat-up & it sets hard normally within 10-12 hrs time at 35c. use alkali free tools & machines or else tsp will flash set. Anti-wetting & anti-coating grade available on specific requirement. For faster setting & higher strength add least amount of bindex liquid. cement plants :tsp can be cost effectively used in burner pipe, out-let tip casting, in-let sectors, suspension pre-heaters, ducts, cyclones / bends of complex shapes, exhaust gas ducts, cooler areas. steel plants :ladle safety linings, top & bottom rings, sprout lip, re-heating / annealing furnaces. coke ovens :roofs, sidewalls, floors door plugs & repairs thereof. Tsp lasts longer due to high thermal shock resistance & less coke & carbon penetration. glass tank & frit furnaces :silica based tsp can be used effectively for roof, doghouse, & rotary frit furnaces because of their superior thermal stability & better adhesive strength for repairs. blast furnace cast house :tsp can be cost effectively used in troughs, iron / slag runner, & repairs thereof, due to ease of application, quicker dry-out & heating along with superior thermal shock resistance, oxidation resistance & adhesion property. foundry applications :cupola well, iron well, slag runner, strirrer beams, ladles & melt zone. This refractory lining protects the shell & reduces coke consumption by 10-15%. re-heat furnaces :pusher type, walking beam & rotary hearth furnaces. Tsp enhances life by three times of sub-hearth & roof. Heated steel slabs, bars, billets come out less defective due to gauging, since the reaction of the mill scales with the refractory is minimal. rotary & shaft kilns :tsp-90 is used for lining high temp. Shaft kilns, where the temp. May reach around 1600c & tsp-80 is used in special rotary kilns where the temp. Is about 1350c. aluminium furnaces :tsp of various compositions is used for lining metal contact areas, belly-band & upper sidewalls for aluminum melting, holding & casting furnaces. However, metal contact areas are doped with non-wetting agents to prevent aluminum metal penetration. unique advantages01 tsp is three times more abrasive resistant with better refractoriness compared to 70% bricks or lcc due to absence of cao, feo and mgo. 02 tsp has best thermal shock resistance due to strong mullite formation at elevated temperatures. 03 tsp has excellent cohesive adhesive strength with all bricks / castables / steel. 04 tsp requires least vibrations as it is self flow. 05 tsp is unaffected by rapid heat-up as it does not have to release any chemically combined water at elevated temperature, as in lcc. 06 tsp retains four times higher strength (cmor) than lcc. 07 tsp give better chemical resistant due to pure chemical bonding & inert aggregates. 08 tsp is stable throughout the temperature range due to better thermal stability. 09 tsp increases strength with increasing temperature, a unique property.

We are engaged in the manufacturing and exporting of Ceramic FiberBlanket. Our Ceramic Fiber Blanket is made high from pure Alumina-Silica(and Zirconia), double needling enhances the physical properties of theblanket, conferring good handle ability, durability and resistance todelaminating. Characteristics :01 Double needled blanket. 02 Low density. 03 Low thermal conductivity. 04 Shorter heat up and cool down time. 05 Resilience and resistance to thermal shock. 06 Flexible and easy to cut and install.

We are considered as one of the most preeminent round ceramic ropeexporters from india. We bring forth finest quality ceramic fiber rope that hasfound number of applications industries. Ceramic rope possesses the thermalconductivity ranging from 0.130.16(6000c)0.170.2(1000m0c) and temperature resistance of 6500c. The ceramic tile rope available with us cab be obtained in different quantities and packing in accordance to the requirements of customers. Last but not the least we provide easy accessibility at cost effective prices.

We are offering refractory anchors. ss refractory anchors are manufactured from good grades of steel and have find applications in various industries. Some of the industries are cement, ceramic, steel, thermal, petrochemical, power and many more. The stainless steel refractory anchors offered by us are available in assortment of shapes and sizes but usually they are in the shape of y, u and v. In addition to this, we provide availability of refractory anchors in unlike specifications as per the preferences of global clients. We are tagged as one of the most illustrious industrial refractory anchors suppliers from india.