Thakore Exports

Odhav, Ahmedabad, Gujarat

The most versatile capable of shrinking light weight cottons to heaviest denims and cotton blended suiting & shirting in a single passage and to impart feel & fall to the fabric.

Different configuration for 100% Polyester and polyester Blended and for denim fabric can be offered.

Shrinkage 0-18% depending upon fabric quality.

Minimum and Controlled tension

Main palmer cylinder of jacketed type mirror polished

Already in operation are machine up to 3400mm working width.

The Most Versatile capable of shrinking medium, light weight cottons to heaviest denims and cottonblend suiting & shirting.

By means of watering cotton, terylene, hemp and its blends in order to shrink the fabric to meet the requirements of shrinkage, stabilization and improve the hand touch.

Compressive shrinking is normally the last process in the sequence of fabric finishing. The woven fabric processed in the machine is fully shrunk. Before the compressive shrinking, it is advisable to establish the width at which the fabric should be shrunk in length to meet with the requirement of the garment makers.

The sole purpose of controlled compressive shrinking process is to ensure that the garment made from such fabric does not shrink after the wash hence perfect dimensional stability. As per standard, +/- 1% residual shrinkage is acceptable.

THAKORE EXPORTS branded Controlled Compressive Shrinking Range available upto 3200 mm Working Widthassures total shrinkage protection to woven fabrics. Be it 100% cotton, cotton/ polyester, cotton/ viscose or tough and heaviest fabrics like denim. The range is so designed that the shrinkage up to 12 % can be achieved in a single passage.

Salient Features:

* A.C Frequency conversion transmission, design speed : 10-80 Meters / Minute.

* Shrinkage 0-12% depending upon the fabric quality.

* Minimum and controlled tension.

* Imported Rubber Blanket and Polyester Felt can be provided optionally.

* Jacketed Drum can be supplied in 1500 mm , 2000 mm and 2500 mm Diameters.

* Stainless Steel Damping & Conditioning Unit supplied as standard parts.

* Rotodamp Unit is optional.

* P L C Control System is optional.

Open Width Wshing Machine is the only one equipped with exclusive Super Wash washing system with Triple Drun in a compartent. The system consistes of specially shaped impeller in the drum in which water jets uniformly and hits the full fabric width.

Very high washing performance on the upper and back side of fabric for its whole width.

Efficient removal of unfixed Dyestuff, gum and other chemicals and from the fabric.

Washing machine with tanks can carry out pre-washing, rinsing and chemical treatment.

Effective squeezer between the washing unit to give maximum liquor separation from bath to bath.

The washing range has been designed specially for tensionless washing of fabrics.

Each washing compartment with its own force-spray system, recirculation pump, filtering device, overflow, drain and heating arrangement.

* Perfect synchronizing of linear speed hence tensionless and creaseless transport of fabric all along the process.

* Cylinder Dryer or Float Dryer can be attached with the washer for continuous drying of the fabric.

* More than 100 "THAKORE EXPORTS" Machines are in operation currently all over the world.

Machines are available from 1500 mm to 3400 mm working width.

 

Salient Features:

*  Excellent Washing efficiency.

* Extremely sturdy construction.

* Silent running.

* Low energy consumption.

* Easy to operate.

*  Operational knife spray between each strand of fabric with supply from a separate pump.

* Circulation and counter flow arrangement to save water.

* Low maintenance.

* Quick and simple installation.

* Tight closing glass windows on the sides to provide easy access.

* Direct steam heating by perforated S.S. Pipes.

* S.S. Bottom Rollers running in self alligning bush bearings.  

The machine is suitable for woven fabrics made of cotton , cotton/ viscose, cotton/ polyester or  linen and knit fabric can wash crease free.

As Viscose has very poor wet strength, it is washed in rope form. Knit Fabrics tend to elongate in open width form and requires many holding gadgets so it is also washed in rope form to avoid curling and elongation.

The raneg has Two nos. Open Width Compartments/ Triple Drum Compartment/ Super Washer for the purpose of wetting and swelling of dyes and gum paste. Then the fabric is accumulated in 'J'-Scray prior to entering in to winch washing compartments.  The oval type S.S. winch helps in thrashing the fabric in to the S.S. wash tank to remove the gum and excessive colour. There is a provision of heating the water with steam for faster removal of excessive materials.

Long dwell times, controlled temperatures and liquor flow to suit individual requirement add up to high washing efficiency.

The fabric content in each tank depends on the width of the tank, which is approximately 110 Kgs. upto 200 Kg.s of Fabric.

After continuous washing in each wash tank, the washed fabric is opened uot from rope form by rope opening device and further proceeds to cylinder dryer for drying.

 

Salient Features:

* Excellent washign efficiency.

* Sturdy construction.

* Low energy consumption.

* Silent Operations.

* Low maintenance.

* Speed upto 70 Meter / Minute.

* Easy installation. 

Desizing is the process of removing the size applied during weaving.

The Purpose of desizing is to remove sizing ingredients such as starches, gums, PVA, etc. The Starch has to be degraded in to smalled water soluble molecules by the process of hydrolysis. The Hydrolysis of starch using enzymes under particular concentration, temperature and duration  is called Desizing.

Desizing can be done at room temeprature to boiling temperature depending on the quality of enzyme.

Desizing Tank is made from Stainless Steel material. The tank can have open or fully Enclosed Structure as per requirement. The number of rolleres in the tank facilitate suitable liquor take up of every kind of fabric which is to be disized. The machine speed can be lowered or raised for proper take up of the liquor for different grade of fabric.

Size reducing floatte is added manually or automatically by the holp of Dosing from the Feeding Tank. Desired tension is provided between entry and exirt of Fabric. In this manner more suitable floatte is absorbed in the fabrics.

By the help of drive, machine speed could be achieved at desired level. Both Rubber and Ebonite rollers of the squeeze mangle is 300 mm Diameter, and carrier rollers are of 125 mm Diameter.

At the exit side, contact type batcher with individual drives is provided.

Salient Features:

* 5 to 60 Meters/ Minute. operational speed.

* Automatic or Manual Dozing System ( Optional ).

* Auto Steam Control.

* Easy Operations.

* Chemical Preparation Tanks ( Optional ).

The machines are available from 1500 mm to 3400 mm Fabric width.

 

Desized or Dyed Fabrics needs reaction time of atleast 8 Hous.So the total dissolved solids can be achieved during the reaction period.

The Fabric is then to be washed by water to clear the fabric from gums, PVA and dissolved starches.

For the purpose Rotating Batch Station is the best solution.

* Economical Hydraulic Drive for slow rotation of wet rolls.

* Consists of main power unit with 6 to 8 drive stations.

* Each Drive Station has Hydraulic Motors, individual control, Hydraulic Fittings and Hoses.

Hydraulic Motors will be fixed to Batch trolley.

* Completelty maintainance free.

* Low Energy Consumption.

Based on Buoyancy principle. Perfect impregnation & stabilization followed by recuperator & wash boxes. Acid dosing arrangement, big batching and cylinder dryer can be supplied optionally.

The machines areavailablefrom 1500 mm to 3400 mm working width. Mercerising is a process in which cotton/polyester fabric are immersed in strong caustic solution to achieve optimum result. The following are the distinct advantages of mercerizing process :

• Increased dye Affinity
• Increased Luster
• Increased Tensile Strength
• Increased Dimensional Stability of Wrap & Weft Yarn
• Elimination of immature or Dead Cotton
• Improved Handling effects

These machines have been used for a long time to treat medium sized lots of woven with open width exhaust dyeing process. Dye Jiggers are available in many variants and have following option, * Open construction or Fully Enclosed Construction. * With water recirculation system and Temperature Controller. * Normal A.C Motor Drive or Inverter Control Drive. * Semi- Automatic or Fully Automatic. * S.S. Cladded Construction or Mounted on C.I. Walls. Capacity: 150 Kgs. to 750 Kgs. Complete Stainless Steel Body. Heavy Duty Bearing type Braking Drum. Heavy Duty Differential Gear Unit. A.C. Frequency Drive. Dye Circulation with chemical pump.(Optional) Temperature Controllers.(Optional) Auto Forward-Reverse.(Optional) The Machines are available from 1250 mm to 3400 mm width.

A revolutionary equipment for open width Scouring , Bleaching and Dyeing Process in batch form. Adjustable tension as per fabric quality ensures perfect pre-treatment.

An important characteristic of Superjigg is the Automatic reproductions system of Pre-treatment and dyeing irrespective of run lengths for the same shade/colour. Consistent dyeing of the same shade for any number of times in the feature. Moreover, the highly efficient washing system saves washing time and precious water.

The qualiy of dyeing is a result of uniform tension, process time and desired temperature."SUPERJIGG"  controls these parameters resulting in fully controllable and reproducable shades.

Controlled temperature and constant circulation of dye liquor for flawless dyeing. PLC aided operation for reproducability.

Most Suitable for suiting, shirting and delicate fabric like rayon.

 

Salient Features:

* Automatic reversal at the end of each turn.

* Cycle setting.

* Spray washing through slector switch.

* Stopping of machine at pre-determined  sampling point.

* Water filling throughg Rotary Switch.

* Drain through selector switch.

* Digital speed indicator.

* Speed setting through PLC.

* Dozing from dozing tank through valves.

* Soft Start & Soft Stop.

* Indirect steam heating through heat exchangers.

* Temperature controller.

* Tension on fabric adjustable through valve.

* Pendulation while water filling & drain or addition.

* Touch screen.

* Specially designed software for the macchine.

 

Machines are avaialable in 500 Kgs. and 1000 Kgs. capacity from 1200 mm to 3000 mm working width.   

Can wind the Fabric edge to edge, creaseless at speed upto 90 Meters/ Minute.

Provision of Pneumatic Cloth Guider help in edge to edge einding of the fabric without any damage upto 1500 mm Diameter.

Universal machine for woven and non-woven Fabric.

Less space required.

Working Width ranges from 1400 mm to 3400 mm.

Batch created on this machine are most useful to be installed before entry in Flat Printing Machine or Rotary Printing Machine.

SJ 1000 Saves Chemicals:

Besides comparatively low liquor ratio, SJ 1000 has a pneumatic squeezing system, the temperature of the fabric is maintained at about 76 Degrees Celcius for a much longer period than in a normal Jumbo Jigger. This reduces times and saves chemical.

 

SJ 1000 Saves Labour:

SJ 1000 need one operator whereas 10 normal jiggers giving equivalent production needs 5 operators. If there are three shifts, saving would be equivalent to 15-3= 12 Operators / Day.

 

SJ 1000 Saves Space:

Space requirement of SJ 1000 is only about 18 Feet X 12 Feet, saving vital shop floor space against big space availing method of jiggers, Rope Bleaching, J-Box, Etc.

 

 

SJ 1000 is a Quality Bleacher:

Incase of SJ 1000, entire lot of fabric gets chemical treatment in one machine whereas in jiggers different lengths of one lot are treated where parameters of liquor ratio, temperature of bath, time durations are very likely to vary. Thus, inconsistent bleaching results are seen.

SJ 1000 enjoys big clientelle in the textile industry on account pf features narrated in detail. Both Cotton Mills and Processing Houses have made it a point to replace their conventional methods of bleaching by Kiers, Jiggers, etc. and have gone in a big way for the installation of SJ 1000.

The economy involved and the space saved has induced them to place repeat orders for more than one machine in almost all the cases.

Extra Attachments (Optional) which enhance performance parameters of SJ 1000,

1) Hood.

2) Low Liquor Tank ( Type W 5 ).

3) Intensifier with high pressure pumps and filteration.

4) Auto Temperature regulator.

  

Mercerisation is one of the most important processes of finishing cotton materials.

The process consists of the treatment of cellulosic materials with concentrated solutions of caustic soda. Concentrated solution of caustic soda cause cinsiderable swelling of cotton fiber and allows soda to impregnate in the cross section of the warp & weft yarns.

The impregnated yarn with caustic soda reflects light, hence it becomes brighter. Also, it increases its hygroscopicity, strength and improves dye affinity.

The caustic soda concentration varies from 20% to 30%.

Based on Buoyancy Principle.

Perfect impregnation & stabilization followed by recuperator & wash tanks.

Advantages of Mercerising Process;

* Increase Dye Affinity.

* Increased Luster.

* Increased Tensile Strength.

* Increased Dimensional stability of warp & weft yarn.

* Elimination of immature or dead cotton.

* Improved Handling effect.

* Tailor made as per customer requirement.

 

Acid Dosing arrangement, Big-Batching and Cylinder Dryer can be supplied additionally.

The Machines are successfully running in India as well as Foreign Countries.

The machines are available from 1500 mm to 3400 mm working width.

More than 100 such "Thakore Exports" made machines are running all around the world.

Rubber Belt Shrinking Unit for giving mechanical shrinkage to the fabric. Stainless Steel Plate fabricated main roller and Stainless Steel cladded planket guiding and squeezing rollers for longer service life. Pneumatic squeezing device doesnot allow the water to carry over on the blanket surface. Blanket cooling arrangement on both inside and outside surface of blanket and one more in the inner side after the squeezing for lubricaton eliminates the possibilities of frequent cuts on both sides.

Motorised blanket pressing and tensioning attachment can be supplied optionally.

The machine is suitable for Synthetic Sarees, Dress Materials, PV Suitings & Shirting.

Machines are available from 1500 mm to 3400 mm working width.

• Versatile because it is equally suitable for Light and Heavy Fabrics.
• Ensuring uniform Color Penetration by Two NIP Two Dip process.
• Top rubber roller in anti deflecting construction.
• Pneumatic loading of 6 tons on Nips
• Minimum loss of dye liquor because of low Dye liquor content in the Trough.
• Magna Batcher to batch fabric up to 1500 mm Dia.
• Drive to both padder & Batcher by Invertor controlled A.C. Drive
• Minimum tension between Padder & Batcher for perfect winding of fabric.
• Minimum distance between padder & Batcher to avoid Oxidation.
• The machines are from 1500mm to 3200mm working width.

Compact Design

"SOFTFEEL" is a universal machine planned and manufactured to obtain with a mix between diffrent grains of abrasive bands and abrasive brushes the complate range of sueding and brushing.

Absolutely clear visibility of on going process.

Positively driven scroll roller for creaseless fabric feeding.

"SOFTFEEL" can be equipped with 2/3/4 imported brush rollers

The brush rollers are made in carbon composite fiber with a diameter of 350mm and can rotatewith high speed.

Variable brush speed for required feel

Powerful fluff suction to keep fabric, brush rollers and the inside area clean and dust free.

Multi point inverter controlled drive ensures controlled fabric tension.

Built in electrical panel.

User friendly touch screen display.

Plating down or optional contact batcher.

The machine available from 1800mm to 2600mm working width

Desizing Tank is made from 316 quality S. S. Materials. The tank can have open of fully enclosed construction as per requirement. The number of rollers in the tank facilitates suitable liquor take up of every kind of fabric which is to be desized. The machine speed can be lowered or raised for proper take up of the liquor for different grade of fabric. Size reducing floatte is added manually or automatically by the help of dosing from feeding tank. Desired tension is provided between entry and exit of fabric. In this manner more suitable floatte is absorbed in the fabric. By the help of driver machine speed could be reached at desired level. Both rubber and ebonite roller of the squeeze mangle is 300mm dia, and carrier rollers are of 125mm dia. At the exit side contact type batcher with individual drive is provided. The machines are available from 1500 mm to 3400 mm fabric width.

Equipment for open width scouring & Bleaching of fabric in batch form. Capable to process cottons & blends in a batch as big as 1600 mm dia. SJ 1000 requires less space. Chemicals and man power as compared to conventional rope bleaching in kiers & pit pliers hence saving in all areas.
The machines are available from 1500 mm to 3400 mm fabric width.

SJ 1000 Saves Chemicals : Besides comparatively low liquor ratio, SJ 1000 has a pneumatic squeezing system, the temperature of the fabric is maintained about 76 C for a much longer period than in a normal Jumbo Jigger. This reduces process time and saves chemicals.

SJ 1000 Saves Labour :SJ 1000 need one operator whereas 10 normal Jigger giving equivalent production need 05 operators. If there are three shifts, saving would be equivalent to 15 3 = 12 operators / day.

SJ 1000 Saves Space : Space requirement of SJ 1000 is only about 18 x 12 saving vital shop floor space against big space availing method of jigs. Rope bleaching , J-Box, etc.

SJ 1000 is a Quality Bleacher :In case of SJ 1000 entire lot of fabric gets chemical treatment in one machine whereas in jiggers , different lengths of one lot are treated where parameters of liquor ratio, temperature of bath. time durations are very likely to vary thus getting inconsistent bleaching results. SJ 1000 enjoys big clientele in the Textile industry on account of the features narrated in detail. Both cotton Mills and Processing Houses have made it a point to replace their conventional methods of bleaching by Kiers, Jigger etc. and have gone in a big way for the installation of SJ 1000.

The economy involved and the space saved has induced them to place repeat order for more then one machine in almost all the cases.

Extra attachments (optional)/accessories which enhance performance parameters of SJ 10001: Hood2: Low Liquor tank (type W S)3: Intensifier with high pressure pumps and filtration.4: Auto temperature regulator.

SJ 1000 Saves Water :SJ 1000 with a water consumption of 2000 liters has a production capacity 4 times bigger than a Jumbo Jigger, which consumes about 1500 liters water, Saving effected 6000 2000 = 4000 lts. Per turn of fabric.

SJ 1000 Saves Power :A Jumbo Jigger needs 5 HP drive whereas SJ 1000 is equipped with 7.5 H.P. drive Since the production of JT-10 is four fold as compared to Jumbo Jigger saving of power would be 5 x 4 = 20 - 7.5 = 12 H.P. per hour i.e. approx. 175 kw per day.

A revolutionary equipment for open width scouring Bleaching and Dyeing process in batch form. Adjustable tension as per fabric quality ensures perfect pretreatment. Controlled temperature and constant circulation of dye liquor for flawless dyeing. P L C aided operation for reproducibility. Most suitable for Suiting, Sheeting and Delicate fabrics like viscose & its blends.
Available in 300, 500 & 1000 Kg. capacity from 1500 mm to 3400 mm working width.