Tex-Fab Industries Private Limited

Vashi, Navi Mumbai, Maharashtra

e advantages of yarn heat setting:

• Yarn relaxation gives luster and soft feel.
• Twist setting and stabilization
• Better dye affinity
• Snarling and kinking during unwinding process can be eliminated

How does it work:
Texfab make yarn steaming autoclaves for heat setting and conditioning of yarn. It is suitable to work on high temperature at 135⁰C and 3.5 bar pressure. The material of construction is S.S or M.S with optional S.s cladding inside for long life. The autoclave is provided with limpet coil on outside. A water ring vacuum pump is provided with the machine to give maximum vacuum inside up to 650mm of mercury. The autoclaves are supplied in various capacities from 50Kg to 1000kgs per batch of yarn in cheese or hank form. The yarn carrying and yarn charging trolleys are made as per customer’s requirement to accommodate the maximum material and different loading arrangements.

Autoclave is fully automatic and controlled through microprocessor based programmer.

Application : Used for hydro extraction of dyed yarn packages in a short time and at low cost. Salient Features :Centrifuge hydro extractor rotates at very high speed which results in quick and maximum hydro extraction.AC Inverter drive is used for soft start and dynamic braking.For vibration free running it is provided with unique four point shock absorption system.The machine is sturdily built and dynamically balanced to high accuracy. Technical Specification:Model size : 24" 36" 48" 60"Approximate loading capacity (polyester) : 27 kg. 45 kg. 63 kg. 90 kg.

Get rid of excess water from different textile materials after bleaching, dyeing or other such processes with our supreme-quality Radio Frequency Dryer! We infuse them with latest technological features and best components, so that they yield uniform heating functions and user-friendly operations. Being a reputed Radio Frequency Dryer’s Manufacturer, Supplier and Exporter in India and overseas, we quote market-leading prices. Also, we execute prompt deliveries.

Highlights :

• In a radio frequency heating/drying system, the RF generator creates an alternating electric field between two electrodes.
• The material to be heated /dried is conveyed between the electrodes, where an alternating energy field causes polar molecules in the material to continuously reorient them to face opposite electrodes much like the way bar magnets move to face opposite poles in an alternating magnetic field.
• Friction resulting from this molecular movement causes the material to rapidly heat throughout its entire mass.

 

Features of RF Drying :

• Uniform heating resulting in level drying and controlled moisture content within ±1%.
• Environment friendly. Clean and safe. No effluents and No flues.
• Easy to feed, operate and maintain.
• No need of steam or hot air. Self contained unit.
• Superb consistent quality of dried material for feel and appearance. No chance of contamination, physical damage or colour migration.
• Instant drying process. No startup and shutdown cost.

 

Application :

• The RF dryer is widely used in Textile industry all over the world for drying the materials after bleaching, dyeing, mercerizing or wet processing after the initial hydro extraction process in a centrifuge to remove excess water.
• Any textile material in the form of fibres, Cheeses, cones, hanks, tows & tops and fabrics can be dried in a RF dryer and over the years this technology has increasingly become an accepted and preferred method for drying.

Texfab waste heat recovery from dyeing effluent system can recover upto 85% heat from effluent discharge by using a high efficiency heat exchanger for heating incoming process water or boiler feed water upto 85°C.

Advantages:

• Cost savings due to reduced steam requirement upto 35% (varies according to difference in water temperature and water consumption).
• Due to reduced temperature of effluent discharge, no need to cool it before treatment. Hence savings on waste water treatment cost and cooling tower.
• By using hot water to wash, improvement in dyeing quality of yams and fabrics
• Using hot water in process increases productivity by reducing water heating time.

Salient Features:

• All parts in contact with dye liquor/ water are made of stainless steel 316/316L
• High efficiency heat exchanger (upto 85%).
• Aeration device and filter cleans adhesion substances (manual/Automatic) to keep the system clean and efficiency high.

The system consists of stainless steel vacuum containers, centrifugal pump, filter, electrical control panel, back purge cleaning system & master controller that controls the whole system and keeps record of heat energy recovered.

Our Centrifugal Hydro Extractor makes a must have for every yarn dye house with its exceptional rotating speed for quick & maximum hydro extraction! Not just quick, but it also consumes less power. It is robust yet compact enough to occupy minimum spaces. Also, easy customization in different capacities can be done on customer’s demand. Being the prime Manufacturer, Supplier and Exporter of Centrifugal Hydro Extractor in India and overseas, we offer best prices!

 

Application : Used for hydro extraction of dyed yarn packages in a short time and at low cost.

 

Technical Specification:

• Model size : 24" 36" 48" 60"
• Approximate loading capacity (polyester) : 27 kg. 45 kg. 63 kg. 90 kg.

Centrifuge Hydro Extractor for Fabrics & Fibre cakeWe offer our clients basket type hydro extractor that are either semi open or fully open. These machines are mostly used for hydro extraction of fabrics, hanks, tops and more. Our machines are easy to operate and facilitate direct loading and unloading of fabric in rope form in to the basket from overhead hoist. High in durability and functionality, these machines are sturdily built and dynamically balanced to high accuracy. Our Centrifuge Hydro Extractor is available in diverse specification as per the requirement of our esteemed customer. Salient Features :

• Centrifuge hydro extractor rotates at very high speed which results in quick and maximum hydro extraction.
• AC Inverter drive is used for soft start and dynamic braking.
• For vibration smooth operation, the machine is provided with unique four point shock absorption system.
• Opening and closing of lid done by pneumatic cylinder.
• The machine is sturdily built and dynamically balanced to high accuracy. .
• All parts coming in contact with water and textile are made from stainless steel.
• Available in different sizes and capacities according to customers' requirements from 24" to 72" diameter baskets.

In a radio frequency heating/drying system, the RF generator creates an alternating electric field between two electrodes. The material to be heated / dried is conveyed between the electrodes, where an alternating energy field causes polar molecules in the material to continuously reorient them to face opposite electrodes much like the way bar magnets move to face opposite poles in an alternating magnetic field. Friction resulting from this molecular movement causes the material to rapidly heat throughout its entire mass.

Features of RF Drying :

• Uniform heating resulting in level drying and controlled moisture content within ±1%.
• Environment friendly. Clean and safe. No effluents and No flues.
• Easy to feed, operate and maintain.
• No need of steam or hot air. Self contained unit.
• Superb consistent quality of dried material for feel and appearance. No chance of contamination, physical damage or colour migration.
• Instant drying process. No startup and shutdown cost.

Application :
The RF dryer is widely used in Textile industry all over the world for drying the materials after bleaching, dyeing, mercerizing or wet processing after the initial hydro extraction process in a centrifuge to remove excess water.

Any textile material in the form of fibres, Cheeses, cones, hanks, tows & tops and fabrics can be dried in a RF dryer and over the years this technology has increasingly become an accepted and preferred method for drying.

Based in Mumbai (India), we are the exclusive Manufacturer, Supplier and Exporter of Dye Springs in the world. Fabrication with stainless steel makes them durable while their precise dimensions result in excellent performance in many dyeing and bleaching operations. We can tailor-make them to match client’s requirements. Moreover, our large production capacity is the reason behind our ever-swift deliveries! Place large orders with us to fetch lucrative deals.

 

Dye Springs Application : Used for dyeing and bleaching of yarn packages.

Salient Features of Tex Fab Make Dye Springs :

• Made of high quality corrosion free stainless steel wire in AISI 304 & 316 grade.
• Main spring coil is made on fully automatic machine with high production capacity and lacing is done on advanced machines specially designed for this purpose. The spring coils are heat treated for stress release and shape retention.
• Large manufacturing capacity for quick delivery
• Dyesprings manufactuerd exactly as per customer as requirement with regard to size and weight.
• Radially compressible springs available for high shrinkage yarns like nylon & acrylic.

Advantages of Dye-Spring :

• Yarn packages on dyesprings are pressed together to make a rigid column, thus equalizing the density variation within and between different packages facilitating uniform dyeing.
• The pressing of dyespring packages increases the loading capacity of machines up to 10%, resulting in higher production, and equivalent savings in water, chemicals, heat & electrical energy.
• The spring design optimizes the flow of dye liquor uniformly all over the yarn packages leading to excellent dyeing results.
• Dye springs are more durable & economical than plastic tubes.

Stainless Steel Dyetubes :

• With perforations are used as package centres for bleaching & dyeing of yarn as well as heat setting & conditioning. The tubes are available in different sizes, and with a step on one end for stacking one above another. It is a superior alternative to plastic tubes (PP) and long lasting.
• Dyetubes facilitates easy winding & unwinding of yarn due to smooth finish and eliminates wastage of yarn at the bottom during unwinding as could happen with old dyesprings.
• Dyetubes with compressible packages are also.

We are the Mumbai-based Manufacturer, Supplier and Exporter of top-tier Hot Air Dryers in the global markets. This fully automatic machine gives higher thermal efficiency for drying dyed yarns etc at an economical cost. We provide them in capacity 25 to 500 Kgs /Batch. Higher capacities can be made available on client’s request! We safely and promptly deliver of every order, owing to our efficient logistics around the globe.

 

Our recirculatory hot air dryer-chamber type for yarn in packages, is an economical alternative to RF dryer . It is recirculatory type for higher thermal efficiency. The machine is fully controlled via programmer. Drying cycle for cotton is 41/2 hours. The hot air dryer machine consists of :

• Cabinet: Fabricated from heavy duty angle Frame with gauge S.S.Sheet inside and M.S.Sheet from outside with powder coating and sliding door.
• Insulation : Cabinet and door are insulated Glass wool.
• Blower Fan : A centrifugal blower with motor. The blower force circulates hot air through the yarn packages and the exhaust is partly re circulated.(Optional) The blower motor is fitted with A.C. inverter drive for soft start and flow control.
• Radiator : Steam or thermik fluid Radiators are provided to heat the chamber temperature upto 120°C. Hot air generator working on LPG/CNG can also be supplied where required.
• Temperature Control : Microprocessor based time-temperature programmer is provided to control the inlet air temperature and temperature indicator for outlet air.
• S.S. rectangular Trolley carrier with poles and special locking nuts for loading the yarn packages into the chamber.

 

Salient Features :

• Gives uniform drying results. Drying cycle for cotton with 45% residual moisture is 41/2 hours.
• Economical alternatives to RF dryer. Both capital and operating cost less.
• Almost no maintenance. Simple to operate and maintain.

Pneumatic Press manufactured by us is extensively demanded in numerous textile industries in India and overseas for pressing yarn cheese. Designed to have superior quality, it’s efficient enough to handle even bulky carriers! Different capacities of Pneumatic Press is supplied and exported by us at cost-effective prices. Owing to our well-equipped production unit, we are capable of catering bulk orders within set time frame.

 

Salient Features :

• Our pneumatic press consist of header with movement in X and Y axis.
• Pressing head and guide rods are provided as per the application to meet the particular needs of any pressing process.
• Gear motor is provided in the trolley for easy movement of the carrier.

We make available hi-tech Yarn Setting Autoclave that provides lustrous and soft yarn by heat setting and conditioning it. This fully automatic Autoclave is sturdy and long lasting, courtesy its stainless-steel built! To add up, we custom make it in various loading capacities to suit user’s operations. Acquire it from us anywhere in India or overseas within prescribed time. We are Yarn Setting Autoclave’s Manufacturer, Supplier and Exporter belonging to Mumbai, India.

 

The advantages of yarn heat setting :

• Yarn relaxation gives luster and soft feel.
• Twist setting and stabilization
• Better dye affinity
• Snarling and kinking during unwinding process can be eliminated.

How does it work :Texfab make yarn steaming autoclaves for heat setting and conditioning of yarn. It is suitable to work on high temperature at 135⁰C and 3.5 bar pressure. The material of construction is S.S or M.S with optional S.s cladding inside for long life. The autoclave is provided with limpet coil on outside. A water ring vacuum pump is provided with the machine to give maximum vacuum inside up to 650mm of mercury. The autoclaves are supplied in various capacities from 50Kg to 1000kgs per batch of yarn in cheese or hank form. The yarn carrying and yarn charging trolleys are made as per customer’s requirement to accommodate the maximum material and different loading arrangements. Autoclave is fully automatic and controlled through microprocessor based programmer.