Reliance Instruments Corporation

Ambattur, Chennai, Tamil Nadu

Our Super-Heated Water Spray Sterilizer is offered after full-fledged quality testing. We are a prominent Manufacturer and Supplier of Super Heated Water Spray Sterilizer from Tamil Nadu, India. It is comprehensively demanded amongst the buyers owing to its excellent performance and longer service life. It has been our track-record of delivering not only small orders on time but bulk orders as well. Drop a line to us and place the order!

Our super heated steam sterilizer was developed specifically for terminal treatment of solutions in closed flexible containers. It was developed primarily to overcome the temperature-pressure restrictions of the conventional steam sterilizer, so as to counteract the effects of the overpressure, which unavoidably forms inside containers when these are sterilized using conventional saturated-steam autoclaves.

Specifications

• Inner Chamber : SS 316
• Door : Hinged Door /Sliding door (Vertical/Horizontal)
• Mode of control : PLC/ SCADA
• Pressure switch : An automatic pressure switch adjustable type is provided to  set the required pressure.

Applications :

• Large volume parenterals in glass containers, rigid or semi-rigid plastic, flexible plastic.
• Injectable products in plastic ampoules, syringe ampoules.
• Solution in plastic metering containers, in cans with flip-off or threaded closures.

Features

• High powered centrifugal pump used for re-circulation of water in the system
• Single or double door with Sliding or Hinged door options to suit client specific requirements.
• Plate type heat exchanger for efficient heating and cooling of water.
• Special distribution plate arrangement for optimal water shower
• Water spray distribution headers fitted with nozzle suitably located to assure water uniform distribution on the product with consequent excellent temperature uniformity throughout the entire load.
• Installation is floor or pit mounted
• Optional automatic loading - unloading system
• Single or double door, semi-automatic hinged type or automatic sliding type
• Temperature & pressure monitoring inside the chamber
• PLC & HMI based control system with provision for SCADA connectivity.
• Range of alarms & safety devices for product, process & operator safety
• Strip chart or paperless recorders available

We have made our mark as a capable Manufacturer and Supplier of Class 100 Dry Heat Sterilizer from Tamil Nadu, India. We are supported by a team of skilled and experienced professionals who make use of premium stainless and steel and latest technology for its production. Our Class 100 Dry Heat Sterilizer is offered at discounted prices.

Dry heat sterilizer or Depyrogenation sterilizer are used in pharmaceutical and Biotech Industry  for complete destruction & removal of all micro-organisms by means of dry heat using air as a medium of Sterilization for depyrogenation of glassware, containers, vessels, machine and components.The air is heated electrically by heating elements and is circulated in the chamber by a re-circulation blower. The system also comprises of pressure Module for fresh air intake and an exhaust module for exhausting the air

Specifications :

• Inner Chamber : SS 316
• Maximum Temperature : 300°C
• Working Temperature : 250 °C
• Door : Hinged Door (Single Door / Double Door)
• Mode of control : PLC/ SCADA
• Door Seal : Silicone Gasket
• Insulation : Resin Bonded Glass Wool

Features :

• HEPA filters are installed in the fresh air, recirculation and exhaust module. In addition, 0.5 micron "Micro B" filter is installed as a pre-filter to the Fresh Air HEPA

• Three modules for air handling
  • Fresh Air Module
  • Recirculation Module
  • Exhaust Module

• Temperature Uniformity of +/- 2 degree Celsius within the chamber for the entire cycle.
• Adjustable Damper is provided in the Exhaust Module.
• Extended shaft motor for chamber recirculation.

Safeties and Alarms :

• High temperature cut-off independent of the main process controller
• Over-load and single phase protection for all electric motors.
• Interlock to prevent switching on of the heaters in case the circulation blower stops.
• Sterilization timer stop in case of temperature drop
• Sterilization timer reset in case of temperature drop
• Blower trip
• Utility failure alarm.
• Door Interlocking to prevent simultaneous opening of both doors.
• Door Process lock to prevent opening of doors when process is on.

Optional :

• Manual Back up
• Thyristor controlled operation
• Strip chart recorder
• Printer
• Suitable Shelves for Handling

Details

• Inner Chamber : SS 316
• Steam Jacket : SS 316
• Working pressure : 1.2kg/cm² & 2.1kg/cm²
• Working Temperature : 121^oC / 134^°C
• Mode of control : With a multiport valve / Automatic (PLC/SCADA)
• Gasket : Silicon Expansion type

Door

• The Sterilizer is provided with Single or Double automatic vertical or horizontal sliding doors fabricated from SS316.  
• The door is with mineral wool insulation held in place by a stainless steel outer cover. The door sealing is affected with the help of a silicone door gasket. The gasket is pressurized by compressed air and retracted by vacuum. The door is moved vertically or Horizontally via a pneumatic cylinder. Compound gauges, for gasket pressure, with door status indications are provided on both loading and unloading sides.  

• The following door safety features are provided for maximum operator safety :
  • Door inter-lock to prevent simultaneous opening of both doors.
  • Process-lock to prevent opening of the door during the process.
  • Process-lock to prevent the opening of the non-sterile door after successful completion of the cycle.
  • Door obstruction safety.

Insulation : The sterilization chamber is insulated with 50-mm thick mineral wool, which is held in place by an outer cover of SS 304.

Vacuum Pump : A water ring vacuum pump is provided along with the system. This vacuum pump is used for creating vacuum in the chamber for mechanical air removal prior to sterilization and subsequently or post sterilization vacuum drying

Steam Condenser : The shell and tube type condenser fabricated from SS 304 is fitted in the exhaust/vacuum line to condense the steam before entering inside the vacuum pump.

Vacuum Break Filter : A 0.2 micron vacuum break filter is provided on the sterile side for pressure equalization after vacuum creation.

Piping : All process piping in contact with the chamber is fabricated from SS 316 with argon welding. All connections and fittings used are sanitary tri-clamp with silicone seals.  

Valves : The process valves in contact with the chamber have SS 316 contact parts, are pneumatically actuated angle valves with Teflon seat and tri-clamp connections. The valves are actuated by instrument air controlled via solenoid valves.

Instrumentation

• Safety Valve
• Vacuum Breaker
• Non - Return Valve
• Steam Trap
• Water inlet and Water outlet valves.

Sequence of Automatic operation includes the following :

• Automatic water filling for the steam generator
• Vacuum Leak test.
• Bowie - dik test
• Gravity Displacement Program
• Spore - test results from approved lab submitted
• Pulsing (vacuuming, purging and pre-heating)
• Sterilization with temp and balance time displayed and data logged
• Exhaustion appropriate to liquid, instruments and fabric cycles.
• Drying cycle with vacuum pump.   
• Sterilization completes with F.O values Displayed and data’s logged.

CGmp Documentation (DQ, IQ, OQ and PQ) will be supplied

Optional :

• Fully Automatic Micro processor or PLC based programmable with solenoid valve operation. Suitable for Liquid, Instruments and Fabric cycle.
• Suitable SS Trolley and SS Carriage
• Data Logging System
• Single/Double Door System
• Vertical/Horizontal Sliding door
• Pulsing Controller
• A six point strip chart recorder

We have come up with our exclusive range of Hot and Cold Sterilizer that is strictly checked for quality and performance many a times. You all can get Vertical Autoclave from us at nominal prices. Further, we promise to deliver even the bulk orders of Horizontal Cylindrical Autoclave within a short notice period.

Specifications :

• Stainless Steel Hot & cold Sterilizer with separate Hot & cold sterile water
• Aseptic devices include self- sterilization & elimination of water re contamination.
• Cold water sterilizer is fitted with a cooling coil for circulation of water from the main.
• Operation on electricity( 12KW).
• Unit rests on elegantly finished tubular stand
• The unit consist of individual controls such as safety valves, pressure gauge, steam trap, self-sterilizing water filter , water level indicator and  air filter.

Size : 30 - 50  liters capacity

We are an eminent Manufacturer and Supplier of ETO Sterilizers from Tamil Nadu, India. The ETO Sterilizers are user-friendly, compact in design and low priced. We have become the primary choice of the buyers as we deliver even the bulk orders on time and all the credit goes to our logistics.

Specification :

• Rectangular chamber, water jacket  & pipeline made of SS 304 quality
• Working Temperature : 37^°C to 55^°C
• Mode of Operation : Manual / Automatic
• Gas Injection : Cartridge
• Insulation : Glass Wool 25 - 50mm Full
• Enclosure : Cabinet Type with Powder Coated
• Temperature Controller : Digital, RTD Type
• Door : Single Point Locking System

• Material of Construction :
  • Inner Chamber S.S.
  • Water Jacket S.S.

• Vacuum Pump : Vane Type Oil Type
• Control : Individual push button for vacuum pump, gas, Puncturing , vacuum breaker  and heating with digital PID controller
• Compressor : Oil free compressor
• Operating voltage : 230 voltage /50 khz
• Non Hazardous : Total cycle under negative Pressure

Optional :

• Automatic PLC Based automation with data logging system
• Catalytic converter  with scrubbling system

We are an eminent Manufacturer and Supplier of Bung Processor Cum Steam Sterilizer from Tamil Nadu, India. The Bung Processor Cum Steam Sterilizer, which we bring to you is precision engineered and designed with utmost perfection. We can cater even the bulk requirements of the buyers with the guaranty of timely deliveries. Buyers can get the Steam Sterilizer at the cost-effective prices. Place the order and you will soon come to know why we say so!

Bungs are generally used as a stopper in vials and these are to be sterilized as they are in direct contact with the product. Though using Pre sterilized bungs in the market is not recommended due to various handling and transportation issues leading to questions on sterility.
Bung processer are designed for fully treatment of sealing devices for pharmaceutical products, like rubber and plastic stoppers, droppers, metal rings and similar components. The BUNG PROCESSOR is fitted with a Clean in Place (CIP) system for washing the chamber and the rotating carriage to prevent the dirt released during one phase from being carried over into the subsequent phases.

Specifications

• Inner Chamber : SS 316
• Steam Jacket :  SS 316
• Working pressure : 1.2kg/cm² & 2.1kg/cm²
• Working Temperature : 121^°C / 134^°C
• Door : Sliding door (Vertical/Horizontal)
• Mode of control : PLC/ SCADA
• Pressure switch : An automatic pressure switch adjustable type is provided to  set the required pressure.
• Pre-vacuum and Post vacuum : To eliminate air packs and ensure effective sterilization.
• Vacuum drying : An  effective vacuum drying is caused with powerful ejector and vacuum breaker which draws  air from the atmosphere. It is filtered,   pre-heated(sterilized) and finally enters the working chamber for effective drying.

Features

• Jacket cooling recirculation system with plate heat exchanger and level controller
• Heat Exchanger is provided  for condensate cooling to bring the condensate below 600 C
• Sterile Air purging to ensure proper fluidization of the bungs
• Siliconizing through recycling pump
• Rotating drum bung processing facility with automatic discharge
• Suitable Trays , Carriage and Trolleys are provided