Reliance Instruments Corporation

Ambattur, Chennai, Tamil Nadu

We are offering Sterilizing Tunnels that are majorly used for sterilizing products in various pharmaceutical companies. As a reliable Manufacturer and Supplier from Chennai, Tamil Nadu, we are committed for providing a quality certified product to the buyers. Hence, we pass the Sterilizing Tunnels through various tests before approving them for delivery.

Sterilizing Tunnel is a fully automated system which utilizes dry heat by means of forced convection of filtered air, through high efficiency particulate air filter to achieve sterilization and depyrogenation of washed empty pharmaceutical glassware such as Ampoules and Vials etc.  Continuous dry heat sterilizer ensures the glassware to exposed for depyrogenation temperature. The Sterilization Depyrogenation cycle is based on selection of cycle times and exposure of temperature that will sterilize or depyrogenate the glassware to an acceptable low probability level of contamination, without adversely affecting the critical parameters of the product.

Specifications

• Class 100 laminar air flow throughout drying sterilizing, cooling & stabilizing zones.
•  Circulating airflow is constantly kept free of particles by means of a High-Efficiency Particulate Air (HEPA) filter.
• The conveyor transportation to integrate automatic washing and filling lines
• PLC based automation with provision for data logging and printing of F H values
• Thyristor controlled Temperature Controller.

Features

• Multiple layer insulation of the tunnel prevents heat loss, keeping energy consumption low.
• The belt speed and temperature can be programmed precisely and can therefore be optimized to suit to any kind of Ampoule/Vial.
• Advance interlocking software for controlling purpose
• Dynamic pressure balance maintains a stability of pressure gradient between the filler and washer
• Sterilizing conditions are documented and are reproducible. Temperature is monitored and controlled electronically through PLC.
• Advance control panel designed for the safety operation purpose.

From Chennai, Tamil Nadu, we are offering V Shape Double Cone Blender which is fabricated using high grade steel and most advanced machinery. We are capable of handling small or bulk orders of the blender for our customers. We are well-reckoned as the Manufacturer and Supplier of V Shape Double Cone Blender and offer it at minimal rates.

Octagonal Blender
Features :

• Contact parts in stainless steel 304 or 316
• Octagonal shaped with rectangular center, conical discharge frustum and rectangular top frustum
• Baffles provided in the shell
• Manhole with gasket is provided to fix baffles and for ease of cleaning the shell
• Charging and discharging is through a butterfly valve. A conical adaptor can be provided for fixing charging drum after butterfly valve
• Unit can be provided with bin charging arrangement
• All moving parts are enclosed in guards
• A safety railing with a limit switch is provided for operator safety · Manual Inching arrangement can be provided
• Flame - proof motors with flame - proof push button stations can be provided.

V Shape Blender
Features :

• The "V" shape gives sufficient continuous movement to the granules, result in good quality
• Suitable for dry mixing of products in powder form.
• Easy for loading and unloading.
• Easy for cleaning.
• All contact parts are made out of SS316 or SS316 L quality material, as per customer requirement.
• Simple design requires minimum maintenance.
• General structure & safety guards made out of mild steel & colored in Standard Model and made out of SS304 & polished to the matt finish in GMP Model
• Manual rotating facility with hand wheel for inching

Conta Blender
Features :

• 0° stopping for easy docking and undocking of the bin.
• A suitable fencing around the cage with an entry point for the bin on detachable trolley. Limit switch on entry door to prevent the accidental operation of the cage.
• Flexibility of accepting variable bin sizes providing wide range of batch volumes.
• cGMP construction with cladded polished S. S. sheets.
• The charging hole with cover is provided on top with quick opening and closing arrangement with dust proof joints for particle free transfer.
• Built-in Butterfly valve (150 mm dia) at the bottom suitable for discharge.
• Suitable leak proof vent on top.
• Highly effective for low volume active blending with as low as 1 % active.
• Processing of different sizes of production batches in single equipment with scale up data.

Double Cone Blender
Features :

• The conical shape at both ends of Double Cone Blender enables uniform mixing and easy discharge.
• All contact parts are made out of SS316 or 316L
• Maximum care has been taken to ensure safe operation of Double Cone Blender.
• Manual rotating facility with hand wheel for inching. The same will be provided with ss cover & limit switch.
• Two nos. of safety road will be provided at back side.
• Suitable size of butter fly valve at one end of the cone provided for material discharge & hole with openable cover provided at other end of the cone for material charging & cleaning.
• Cones of the Double Cone Blender will be mirror polished from the inside & outside & structure will be matt polished.
• All moving parts of the Double Cone Blender are covered with SS304 covers.
• Safety guards made from SS304 pipes provided in front of the m/c with limit switch.
• The conical shape at both ends enables uniform mixing and easy discharge.
• Worm reduction gear use for speed reduction.
• Food grade rubber gasket will be used on both end of cone as well as in butterfly valve.
• Inside & outside of the cone will be polished to the mirror finished.
• Hand wheel will be provided for manual tilting of cone.

Our company is widely appreciated as the Manufacturer and Supplier of Multi Column Distillation Water Plant based in Chennai, Tamil Nadu. We are backed by a team of skilled professionals who fabricate the Water Plant in adherence to the norms set by regulatory bodies. We meticulously package the Plant in durable materials to ensure its high quality is maintained. We are offering Distillation Water Plant at affordable rates.

Multi Column Distillation plant produces Pyrogen free sterile water for injection (W. F. I.). The Water for Injection (WFI) produced by these plants is quite economical due to low maintenance and low operational cost. Multi Column Distillation plant consists of specially designed columns which make optimum use of the principles of inter-stage heat exchange to produce pure Pyrogen free sterile distilled water for Injectables as per IP/BP specification.

Specification :

• The complete unit is made up of SS 316 / 316 L with active surface being electro polished
• Distillate temperature 95°C which meets IP/BP/USP specifications.
• Double tube sheet for first heat exchanger where boiler steam is used.
• Insulation is done by Resin bonded glass wool
• All contact parts are S. S 316/316L and all joints are sealed with Teflon Gasket.
• PLC based fully automatic panel board provided with printer.
• Orbital welding for tube-to-tube sheet joints
• Pyrogens are removed by centrifugal force developed and specially designed spiral baffle.

Features :

• Total energy saving is 75% as less heating energy and less cooling water is required.
• Maintenance cost is low as there are no moving parts except pump.
• Sanitary triclover fittings for quick and easy preventive maintenance.
• Provided with compact control panel board made up of SS304
• Conductivity meter for feed water and final distillate.
• Feed water pump is a positive displacement piston type-reciprocating pump.
• User-friendly operator interface to allow the easy visual inspection of the cycle monitoring and control.

Models :  Capacity 50 ltrs/hr.  -  5000 ltrs/hr

To cater to the variegated demands of the customers, we are offering our premium range of Fluid Bed Dryer. Because of the use of high-grade components, the Fluid Bed Dryer is suitable for pharmaceutical products, dyes, foodstuff, etc. We are an illustrious Manufacturer and Supplier of Fluid Bed Dryer from Chennai, Tamil Nadu and known for our fair pricing policy.

 Fluidized bed drying is the optimal method for controlled, gentle and even drying of wet solids. The intensive heat/mass exchange of the fluidized bed product makes this method particularly effective and time-saving. The technology is also suitable for post-drying of spray granulated or extruded products with very low residual moisture. Fluid bed dryers are most suitable for drying granules, crystalline, coarse or similar material in pharmaceuticals, fine chemicals, dyes, foodstuff and allied industries.

Features :

• In compliance with CGMP guidelines
• Uniform Drying with reducing Drying time
• Quick Dismantling of Dutch Sieve & Perforated Sheet at the Product container
• Enhanced heat and mass transfer through intimate contact and mixing with the fluidizing gas.
• Heat sensitive materials can be dried at temperatures lower than the boiling point due to reduced vapor pressure.
• Indirect heat transfer surfaces can be added to increase capacity or reduce bed area .
• Closed cycle Fluid Bed systems, in which inert gases can be recycled, are available to handle toxic products, oxygen sensitive products, or flammable solvent wetted materials.
• Atmospheric inlet air is filtered by means of single / multi stage filters of 20 microns to prevent any fine dust to pass through the product.
• Steam Coil made out of 1" dia. SS 304/316 finned tube & is designed to get pressure of around 3-4 kg/cm² (working pressure 3 kg/cm².
• Digital temperature indicators cum controller is provided with the unit to indicate the inlet and outlet air temperature as well as to controller the present inlet air temperature.
• Air suction and discharge dampers provided to control the inlet and outlet air flow.
• An explosion safety flap of adequate capacity at the rear end of the dryer
• Timer provided to set the process time which will cut off the motor supply after pre-set time period
• Physical properties of the material can be restored due to gentle vibrations

Models : Capacity 30 Kg – 500 Kg

We hold expertise in manufacturing and supplying Rapid Mixer Granulator from Chennai, Tamil Nadu. Our Mixer Granulator is greatly applauded for its unmatched performance, better productivity and short mixing time. Buyers can get in touch with us for acquiring small or bulk orders of Rapid Mixer Granulator at market leading rates.

Rapid Mixer Granulator is designed to achieve excellent mixing & consistent granules at lower operating cost along with higher productivity. Better mixing closed control of granules size leads to faster tableting speeds with improved quality & least ejections.

Features :

• All contact parts are made out of S.S.316 as per GMP standard.
• The mixing bowl is with conical top and lid lifting is pneumatically operated.
• The main drive shaft is connected to the gear bare shaft through extra bearing housing.
• Hopper is inserted horizontally through the wall of the bowl to break the product to granules of required size which rotates at two speeds 1500/3000 RPM.
• The granulator shaft where it enters the bowl incorporates air purged seal similar to the one provided in the main drive.
• Machine available in flameproof and non flameproof models. Machine has two panels main panel and operating panel
• Uniform distribution of all formulation ingredients.
• Short mixing and granulation time.
• Useful working capacity of upto 80% to 40% of bowl volume.
• Drying under vacuum, at lower temperature with solvent recovery system.
• Three blades Design for efficient mixing with a high speed granulator (chopper) is inserted horizontally through the wall of the bowl to assist blending of powder and to break the product to granules of required size.
• Platform is SS 304 which is dimpled for anti slip property entire stand is also  cladded by SS 304
• Chopper housing is entirely made from SS 304 having air purging and special seals. Discharge piston has face sealing matching the vessel interior.
• Lifter can be fitted for loading of material.
• 5 microns filter assembly will be provided on top lid in stainless steel housing to eliminate dusting in granulation area.
• PLC with touch screen MMI with printing facility.
• VFD can be provided to change the RPM of impeller .

Model : Capacity 50 ltr to 600 ltr

We are rated amongst the eminent Manufacturers and Suppliers of Multi Mill from Chennai, Tamil Nadu. Our Multi Mill is favored all over the country for use in industries such as pesticides, fertilizers, spices, plastics, etc. We stock the Multi Mill in our spacious warehouse to cater to bulk requirement of the buyers with ease.

Multi mill is widely used for wet & dry granulation, pulverization in pharmaceuticals, chemicals, cosmetics, ceramics, colors, etc. It also finds application in pesticides, fertilizers, spices, detergents, insecticides, plastics & resins industries.

Features  :

• Beaters and shaft are made of stainless steel 316 quality and beaters are further hardened & Beaters are fitted on a shaft.
• Efficient de-burring & de-dusting and full suction of excess powder
• Direction of beaters can be changed by reversible switch.
• Beaters assembly is swing type, dynamically balanced which reduces vibration and noise level and increases bearing life.
• 12 nos. Beaters are of knife and impact edges & 2 nos. beaters are of scrapper blades types.
• All contact parts are made of SS 316 as per cGMP Standard and can be easily & quickly dismantled and cleaned.
• Castors are provided for mobility of the machine

We deal in Pure Steam Generator that is specially designed for Pyrogen Free Sterilization. Our Pure Steam Generator is extensively used for Steam Sterilization mainly in Pharmaceutical and Biotech industries. Using it is more reliable than Boiler Clean Steam. Our feature-packed Pure Steam Generator meets the requisite IP/BP standard. One can purchase Pure Steam Generators at competitive prices from us.

Applications : It is used for Sterilization and Sanitization of Pharma Equipments, Autoclaves, Piping & Tanks.

Specification :

• The complete unit is made up of SS 316 / 316 L with active surface being electro polished
• Double tube sheet for first heat exchanger where boiler steam is used
• Insulation is done by Resin bonded glass wool
• All contact parts are S. S 316/316L and all joints are sealed with Teflon Gasket
• PLC based fully automatic panel board provided with printer
• Orbital welding for tube-to-tube sheet joints

Features :

• Sanitary triclover fittings for quick and easy preventive maintenance
• Provided with compact control panel board made up of SS304
• Conductivity meter for feed water and final distillate
• Pure Steam generated surpasses the steam quality tests like non condensable gases, degree of super heat and saturation test as per requirement
• User-friendly operator interface to allow the easy visual inspection of the cycle monitoring and control
• Audiovisual alarm to indicate any fault condition such as high conductivity of the generated pure steam
• Pressure reducing valve can be provided for incoming plant steam for effective control of incoming steam pressure

Models : Capacity (100 Kg/hr  -  1000 Kg/hr)

We have carved a niche in the industry as the Manufacturer and Supplier of Mass Mixer from Chennai, Tamil Nadu. Our machine is widely appreciated for its consistent mixing of materials, reliable operation and less maintenance requirement. Customers can contact us for acquiring our range of Mass Mixer at highly competitive rates.

Mass Mixer is a pharmaceutical machine, specially designed for thorough mixing of wet as well as dry or lump material. It is suitable for tablet granulation process. The Mass Mixer Machine is basically mixing a assembly wherein the mixing stirrer is in horizontal position in the container & have a single speed, simple rotation. The stirrer rotates around itself at a very slow speed inside the bowl and thereby achieving intimate mixing of dry or wet materials of Tablet Granulation, Powder, Chemicals, Food & Confectionaries Materials.

Special Features :

• All contact parts of mass Mixers are made out of S.S.316 or 316L quality material as per cGMP

• Compact design requires comparatively smaller floor space.

• Single stirrer with single speed for dry & wet mixing.

• As stirrer's sealing’s comes in contact with product, there may be any black particle contamination problem, after sealing bush got wear & tear.

• All non contact parts in the mass mixers (general structure) are made out of mild steel and claded with SS304. Contact parts are polished to the mirror finished and non contact parts are polished to the matt finished in GMP Model. All safety guards & covers made out of SS304 material in GMP model & made out of mild steel & painted in standard model.

• All moving parts are enclosed with safety guards.

• Thrust bearings are provided to carry out rigid thrust load.

• Easy for cleaning & operating.

• Simply designed SS304 dust cover provided with one port for material charging & inspection.

• Interlocking system with top dust cover, to avoid accident, during process. The container tilting system provided for easy unloading of material and easy cleaning.

• Specially design all moving parts provided with provision of easy lubrication.

• Conventional efficient mixing through paddle type blades welded to the main shaft horizontally mounted in the container & has single speed, simple rotation.

• Easy for cleaning and operating.

• Safety Plastic dust cover provided for apparently seeing the mixing process.

• Interlocking system at plastic dust cover is provided to avoid the accident.

• The tilting device provided by means of hand wheel for easy unloading of the material.

• Specially designed self adjusting sealing arrangements to ensure no black particle enter into the mixing drum.

Model : (Capacity 200 ltrs to 7000 ltrs)

Our company is a distinguished Manufacturer and Supplier of Atmospheric Tray Dryer based in Chennai, Tamil Nadu. Fitted with a control panel, the Tray Dryer is essential for the process of heating and drying for various pharmaceutical products. We ensure customer satisfaction by checking the Atmospheric Tray Dryer on stringent quality parameters before approving it for delivery. 

A tray Dryer is an enclosed insulated chamber in which trays are placed on top of each other in trolleys. Tray Dryer are used where heating and drying are essential parts of manufacturing process in industries such as Chemicals, Dye stuff, Pharmaceutical, Food Products etc. The material to be dried either wet or solids are placed in the trays. Heat transfer takes place by circulation of hot air by electric heaters or steam in radiator coils. Blower fans are installed inside to ensure proper circulation and transfer of heat. A control panel to control the temperature and other parameters is fixed outside the dryer.

Features :

• All contact parts made of SS 316 as PGMP standard
• Design for uniform circulation of hot air in the drying chamber
• Heating cold and fan motor having electrical inter locking for safety of heating elements
• Electric/Steam/Thermic Fluid heating system
• Fresh air inlet and outlet air flow can be adjusted with damper control valve
• Trays in SS316
• Trolley and Steam coil in SS316
• Silicon Door Gasket
• FLP Motor and Electricals
• Digital Temperature Indicator(FLP)
• 10 Micron Air Filter at inlet
• Adjustable Air outlet Damper
• Explosion vent for safety

Model :  6, 12,   24, 36, 48, 96, 192 Trays

Located in Chennai, Tamil Nadu, we are offering our qualitative range of Vibro Shifter. We offer Vibro Shifter in various diameter sizes to cater to divisive applications of the buyers. As a prominent Manufacturer and Supplier of Vibro Shifter, we ensure that customers all over the country receive their order of Vibro Shifter within the postulated time.

Vibro Shifter are circular gyratory screens used to separate solids from solids and liquid from solid. Vibro Sifter consists of Specially Designed Motor mounted vertically at the center of the base plate of the Screen. The Screen is in between feeding hopper and bowl. The material is fed on to the centre of top screen. The undersize material passes rapidly through the screen during its travel to the periphery. The over size material get continuously discharged through a tangential outlet. This is achieved by specially designed Vibratory Motor along with eccentric Top and Bottom Weights.

Features :

• All contact parts made of SS 316 as per GMP standard
• Easy dismantling and cleaning
• Faster output at low power consumption
• Double & Triple deck screens with outlet and hopper for bottom deck available on request.
• Special requirement like brushing arrangements, SS lid with charging port and spring loaded outlets.
• Noiseless, Maintenance free & high speeds
• Standard machine are with TEFC motor explosion proof / flame proof motor material
• Models: Screening Diameter of  12”, 20”, 24”, 30”, 36”, 48”, 60”