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1 Products availableWe offer a complete product range of Pedal Operated Rocker ARM Spot Welder, Pneumatic Rocker Arm Spot Welding Machine, Bench Spot Welding Machine, Bench Type Spot Welder and Rocker ARM Spot Welder (Pedal Operated) Model - SWE (A)
Special Features :Rocker Arm Type Spot Welders are most suitable for mass production due to less operational efforts, Machine confirms to latest Indian and International Standards. These machines are designed and developed to meet the needs of a vast number of metal fabrication shops.
AdvantagesBesides spot welding the machine can also be used for Electrobrazing, Cross wire welding and resistance heating.
Salient design featuresMachine Body is designed for its ruggedness and easy maintenance. A heavy machined bracket is provided on top of the frame for Rockering the upper arm holder.
"T" stotted face plate allows both vertical and horizontal adjustment of lower arm. Increased current carrying section because of special electrode holder clamping system. Easy accessibility for maintenance of Electrical, Electronic and Mechanical components.
Welding transformerWith special design techique adopted to offer, maximum efficiency of the transformer, confirming to latest IS / 4804 part I. It is Air / Water cooled, sandwitch construction of coils having core of high grade electrical steel. Class ' F' vacuum impregnated helps to withstand higher temperature.
Electrical & electrical control system:It consists of precision Sterco Solid State C-MOS Integrated Weld Timer having timing range 5 - 99 -199 cycles, adjustable in step of one cycle by means of Thumb Wheel switch alongwith heavy duty Electromagnetic Contactor for switch provided int he mahcine which initiates the weld only after preset pressure is built up.
The electrode systemElectrode Forced is attained through the rocker arm mechanism coupled with foot pedal. Electrode force can be varried by adjusting the nut provided on the back - rod below the compression spring of rocker arm mechanism.
For Fine ControlA pair of thyristor can be provided for switching purpose in place of electro magnetic contactor at an extra cost. By using thyristor can be provided for switching purpose in place of electro magnetic contactor at an extra cost. By using thyristor Heat Current can be controlled from 5 to 95% of the current available. Weld time is also adjustable from 1 to 99 cycles in step of one cycle each.
Technical Specifications
Model | SWE ( A) - 5 |
SWE ( A) -10 |
SWE ( A ) - 15 |
SWE ( A ) - 25 |
SWE ( A ) - 35 |
SWE ( A ) - 50 |
SWE ( A ) - 75 |
---|---|---|---|---|---|---|---|
Rating KVA at 50% Duty Cycle | 5 | 10 | 15 | 25 | 35 | 50 | 75 |
Throat Clearance Min. mm | 100 | 100 | 175 | 175 | 175 | 175 | 175 |
Max. | 200 | 200 | 300 | 300 | 300 | 350 | 350 |
Max. Available Short Circuit Current at 30 cm Throat Depth K. Amps. | 6.5 | 9.5 | 10.5 | 16 | 19 | 24 | 28 |
Nominal Electrode Force @ 300 mm T.D. Kgf. | 75 | 100 | 150 | 200 | 200 | 250 | 250 |
Rocker Arm Diameter | 31.5 | 38 | 51 | 57 | 57 | 62 | 70 |
Electrode Holder Diameter | 15.75 | 19 | 22 | 25.4 | 25.4 | 25.4 | 32 |
Length of Upper Electrode Holder | 200 | 200 | 200 | 200 | 200 | 200 | 200 |
Length of Lower Electrode | 200 | 200 | 200 | 200 | 200 | 200 | 200 |
Types of Transformer Cooling | Air | Air | Air | Air | Air | Water | Water |
Arms & Electrode | Water | Water | Water | Water | Water | Water | Water |
Overall Dimension Without Throat Depth | 30 x 50 x 110 | 30 x 55 x 1125 | 33 x 60 x 125 | 35 x 63 x 130 | 35 x 63 x 130 | 40 x 72 x 140 | 40 x 75 x 140 |
Note: We reserve the right to change the design and modify specifications at the discretion of our technical department.
"STERCO" make ROCKER ARM PNEUMATICALLY OPERATED SPOT WELDER are most suitable for mass production, due to its pneumatic operation, less operational efforts are required. These machines are designed & developed to meet the needs of a vast number of sheet metal fabrication shops and can be used for electro brazing, cross wire welding, projection welding & resistance heating.
Salient Design Feature
Machine body is designed for its ruggedness and easy maintenance. A heavy Gun Metal bracket is provided on top of the frame for Rockering the upper arm holder. "T" slotted face plate allows both vertical and horizontal adjustment of lower arm. Because of this special electrode holder clamping system current in the carrying section increases.
ELECTRONIC & ELECTRICAL CONTROL SYSTEM
Machine consists of precision "STERCO" make SOLID STATE C-MOS INTEGRATED WELD TIMER with heavy duty electromagnetic contactor for switching purpose.
Timer consists of squeeze (Range 0-250 cycles, step less control), Weld Timer (Range will be 5-99-199 cycles adjustable in step of one cycle)and to adjust the welding.
Current from 50 to 100%, one tap changing switch of 8 steps had been provided on the machine.
COOLING SYSTEM
Arms, electrode holders, electrodes etc. are water cooled. Water cooled transformers can be provided at an extra cost.
PNEUMATIC SYSTEM
The basic pneumatic system consists of a pneumatic double acting cylinder, solenoid valve of 4 ways 5 port, filter, lubricator, regulator gauge and foot operated initiating switch for solenoid coil.
ELECTRODE SYSTEM
The electrode force is attained through the rocker arm mechanism coupled with the pneumatic cylinder. The electrode force can be adjusted with the help of Air regulator installed on the machine.
FOR FINE CONTROL
A pair of thyristor can be provided for switching purpose in place of electromagnetic contactor at an extra cost. By using thyristor, Heat Current can be controlled from 5 to 95% of the current available.Weld time is also adjustable from 1 to 99 cycles in step of one cycle each.
Extra Features
Additional ARMS AND ELECTRODE HOLDERS can be provided at an extra cost.
This model is also available in PEDAL OPERATED; Ask for MODEL - SWE (A)
SPECIAL FEATURES :
Rocker Arm Type Spot Welders are most suitable for mass production due to less operational efforts, Machine confirms to latest Indian and International Standards. These machines are designed and developed to meet the needs of a vast number of metal fabrication shops.
ADVANTAGES
Besides spot welding the machine can also be used for Electrobrazing, Cross wire welding and resistance heating.
SALIENT DESIGN FEATURES
Machine Body is designed for its ruggedness and easy maintenance. A heavy machined bracket is provided on top of the frame for Rockering the upper arm holder.
"T" stotted face plate allows both vertical and horizontal adjustment of lower arm. Increased current carrying section because of special electrode holder clamping system. Easy accessibility for maintenance of Electrical, Electronic and Mechanical components.
WELDING TRANSFORMER
With special design techique adopted to offer, maximum efficiency of the transformer, confirming to latest IS / 4804 part I. It is Air / Water cooled, sandwitch construction of coils having core of high grade electrical steel. Class ' F' vacuum impregnated helps to withstand higher temperature.
ELECTRICAL & ELECTRICAL CONTROL SYSTEM:
It consists of precisionStercoSolid StateC-MOS Integrated Weld Timerhaving timing range 5 - 99 -199 cycles, adjustable in step of one cycle by means of Thumb Wheel switch alongwith heavy duty Electromagnetic Contactor for switch provided int he mahcine which initiates the weld only after preset pressure is built up.
THE ELECTRODE SYSTEM
Electrode Forced is attained through the rocker arm mechanism coupled with foot pedal. Electrode force can be varried by adjusting the nut provided on the back - rod below the compression spring of rocker arm mechanism.
FOR FINE CONTROL
A pair of thyristor can be provided for switching purpose in place of electro magnetic contactor at an extra cost. By using thyristor can be provided for switching purpose in place of electro magnetic contactor at an extra cost. By using thyristor Heat Current can be controlled from 5 to 95% of the current available. Weld time is also adjustable from 1 to 99 cycles in step of one cycle each.
Technical Specifications | |||||||
Model | SWE ( A) - 5 |
SWE ( A) -10 |
SWE ( A ) - 15 |
SWE ( A ) - 25 |
SWE ( A ) - 35 |
SWE ( A ) - 50 |
SWE ( A ) - 75 |
Rating KVA at 50% Duty Cycle | 5 | 10 | 15 | 25 | 35 | 50 | 75 |
Throat Clearance Min. mm | 100 | 100 | 175 | 175 | 175 | 175 | 175 |
Max. | 200 | 200 | 300 | 300 | 300 | 350 | 350 |
Max. Available Short Circuit Current at 30 cm Throat Depth K. Amps. | 6.5 | 9.5 | 10.5 | 16 | 19 | 24 | 28 |
Nominal Electrode Force @ 300 mm T.D. Kgf. | 75 | 100 | 150 | 200 | 200 | 250 | 250 |
Rocker Arm Diameter | 31.5 | 38 | 51 | 57 | 57 | 62 | 70 |
Electrode Holder Diameter | 15.75 | 19 | 22 | 25.4 | 25.4 | 25.4 | 32 |
Length of Upper Electrode Holder | 200 | 200 | 200 | 200 | 200 | 200 | 200 |
Length of Lower Electrode | 200 | 200 | 200 | 200 | 200 | 200 | 200 |
Types of Transformer Cooling | Air | Air | Air | Air | Air | Water | Water |
Arms & Electrode | Water | Water | Water | Water | Water | Water | Water |
Overall Dimension Without Throat Depth | 30 x 50 x 110 | 30 x 55 x 1125 | 33 x 60 x 125 | 35 x 63 x 130 | 35 x 63 x 130 | 40 x 72 x 140 | 40 x 75 x 140 |
"STERCO"make ROCKER ARM PNEUMATICALLY OPERATED SPOT WELDER are most suitable for mass production, due to its pneumatic operation, less operational efforts are required. These machines are designed & developed to meet the needs of a vast number of sheet metal fabrication shops and can be used for electro brazing, cross wire welding, projection welding & resistance heating.
SALIENT DESIGN FEATURE
Machine body is designed for its ruggedness and easy maintenance. A heavy Gun Metal bracket is provided on top of the frame for Rockering the upper arm holder. "T" slotted face plate allows both vertical and horizontal adjustment of lower arm. Because of this special electrode holder clamping system current in the carrying section increases.
ELECTRONIC & ELECTRICAL CONTROL SYSTEM
Machine consists of precision "STERCO" make SOLID STATE C-MOS INTEGRATED WELD TIMER with heavy duty electromagnetic contactor for switching purpose.
Timer consists of squeeze (Range 0-250 cycles, step less control), Weld Timer (Range will be 5-99-199 cycles adjustable in step of one cycle)and to adjust the welding.
Current from 50 to 100%, one tap changing switch of 8 steps had been provided on the machine.
COOLING SYSTEM
Arms, electrode holders, electrodes etc. are water cooled. Water cooled transformers can be provided at an extra cost.
PNEUMATIC SYSTEM
The basic pneumatic system consists of a pneumatic double acting cylinder, solenoid valve of 4 ways 5 port, filter, lubricator, regulator gauge and foot operated initiating switch for solenoid coil.
ELECTRODE SYSTEM
The electrode force is attained through the rocker arm mechanism coupled with the pneumatic cylinder. The electrode force can be adjusted with the help of Air regulator installed on the machine.
FOR FINE CONTROL
A pair of thyristor can be provided for switching purpose in place of electromagnetic contactor at an extra cost. By using thyristor, Heat Current can be controlled from 5 to 95% of the current available.Weld time is also adjustable from 1 to 99 cycles in step of one cycle each.
Extra Features
Additional ARMS AND ELECTRODE HOLDERS can be provided at an extra cost.
This model is also available in PEDAL OPERATED; Ask for MODEL - SWE (A)
Technical Specifications | |||||||
Machine Model | SWE(P) - 10 | SWE(P) - 15 | SWE(P) - 25 | SWE(P) - 35 | SWE(P) - 50 | SWE(P) - 75 | |
Rating KVA at 50% Duty Cycle | 10 | 15 | 25 | 35 | 50 | 75 | |
Throat Clearance | |||||||
Min. | MM | 175 | 175 | 175 | 175 | 175 | 175 |
Max. | MM | 200 | 300 | 300 | 300 | 350 | 350 |
Max. Available Short Circuit Current at 30 cm Throat Depth | K.AMPS | 9.5 | 10.5 | 16 | 19 | 24 | 28 |
Nominal Electrode Force at 5.62 kg/cm2 Air Supply | MM | 250 | 250 | 250 | 450 | 450 | 450 |
Rocker Arm Diameter | MM | 38 | 51 | 57 | 57 | 62 | 70 |
Electrode Holder Diameter | MM | 19 | 22 | 25.4 | 25.4 | 25.4 | 32 |
Length of Upper Electrode Holder | MM | 200 | 200 | 200 | 200 | 200 | 200 |
Length of Lower Electrode | MM | 200 | 200 | 200 | 200 | 200 | 200 |
Types of Transformer Cooling | Air | Air | Air | Air | Water | Water | |
Arms & Electrode | Water | Water | Water | Water | Water | Water | |
Overall Dimension Without Throat Depth | In cms WxDxH (Approx.) |
30 x 55 x 120x | 33 x 60 x 125 | 35 x 63 x 130 | 35 x 65 x 130 | 40 x 72 x 140 | 40 x 75 x400 |