Technoshell Automations Pvt. Ltd.

Ambad, Nashik, Maharashtra

application:

highly versatile hot foil stamping and heat transfer machine designed for decorating round and tapered, flat. And profiles of plastic parts.

technical data:

• machine speed: up to 6-10 parts/minute
• flat object size: max stamping area - 500mm(l)x500mm(w)x210mm(h)
• cylindrical object size: max dia 300mm
• heater: fsr-1000
• foil width: max 210mm roller size: dia 125mm, width 200mm
• air consumption : 150lpm (0.15m3min)
• electrical supply: 3 phase, l1, l2, l3, n, pe
• supply voltage: 415 vac, 50hz
• load: 4.2kw
• machine weight: approx. 680kg

optional:

• cylindrical attachment (fixed foil feed)
• carriage attachment (moving foil feed)
• conveyor attachment
• black mark sensor
• stripper unit
• cam assembly
• conformity to ce norms
• remote diagnostics
• password and user log facility

the machine model stm-150-cs+ is a versatile machine for hot stamping on circular and non-circular caps. This machine had wide acceptance in the cosmetic and decorative printing industries.

features

• suitable for the line stamping on non-circular & circular plastic articles.
• state of the art plc offers ease parameter settings.
• conforming to ce norms.
• servo driven main spindle offers very high speed operation.
• machine can work with narrow width foil offers foil saving.
• single station machine reduces set-up time & tooling costs.
• automatic ejection of part * - increases productivity.
• easy set-up & operation easy roller alignment in y axis and angle adjustment reduces set up time.

*depends on availability of language font

technical specifications

• max. Article size : diameter 100mm oval ratio : 2:1 (max dia : min dia)
• stamping width : 50mm
• max. Speed of stamping : upto 60 parts** / min
• air supply : 7 kg / cm2
• air consumption : 30 cfm
• power : 2.5 kw, single phase, 230v ac, 50 hz
• foil width : 7mm 50mm
• weight : 600 kgs approx.
• dimensions : 1600 mm x 1400 x 1800mm

**feasibility depends on part shape and size.

Semi-automatic, Versatile machine for hot foil stamping and embossing on various applications. One of the most versatile machine for paper application present in the market. This machine has wide acceptance among the wedding card manufacturer.

Applications:

Embossing, Debossing and Stamping on Jeans Labels, Wedding Cards, Cartons and other paper articles.

Features:

• Large size hot foil stamping, embossing and debossing - Say YES to wide range of jobs.
• Embossing and stamping in one stoke - Save cost.
• Excellent repeat accuracy - Low rejection.
• State-of-the-art PLC - ensure excellent stamping result.
• Easy & precise stamping block adjustment for excellent stamping results and quick settings
• Hydraulically operated machine with unique toggle mechanism delivers high stamping force with low power consumption.
• Dual dove tail guides for stamping plate
• UP-DOWN movement offers excellent positional repeatability.
• Digital setting for stamping parameters - precise parameteer control hence proper stamping Power coated / Elecrtoless Nickel / Hard chrome plated machine parts prevent corrosion and enhance machine life.
• Dual START button for operator's safety.
• Jumping foil feed system offers enormous foil saving.

Technical Specifications:

• Stamping plate size: 300mm x 350mm
• Stamping Force: 5000 kgf
• Table size: 400mm x 450mm
• Job height: 100mm max
• Heaters: 1000W x 2 nos
• Foil width: 10mm-300mm
• Power: 3.2KW, 3 Phase, 415V AC, 50Hz
• Speed: Upto 15 strokes/min
• Dimentions: 1000mm x 1000mm x 1900mm

Optional Attachments:

• Black mark sensor.
• Conformity to CE norms.
• Single phase power operation instead of 3 phase power.

The ultimate machine to apply hot foil stamped bands on oval, round, and other closures of different shapes. This ultra high speed machine which works upto 90 caps per minute is a work horse for the large volume production set-ups.

Features and Benefits:

• Highly versatile machine - adaptable to various convex shapes for stamping
• Ultra high speed operation - increased productivity
• Easy setup and operation - single set of tooling
• Offers upto 30% foil saving - machine can work with narrow foil width
• Offers an ease of parameter setting - on account of state-of-the-art touch screen panel

Technical Specifications:

• Max article size: 100mm dia Oval ratio: 2:1 (max dia : min dia)
• Stamping width: 40mm max
• Cap length: upto 50mm
• Speed of stamping: upto 90 parts/min
• Air supply: 7kg/sq.cm
• Air consumption: 40cfm
• Power: 3kW, single phase, 230V AC, 50 Hz
• Foil width: 7mm - 50mm
• Weight: 800 kgs
• Standard diamentions: 1600mm*1400mm*1800mm

Optional Attachments:

• Automatic part loading system
• Noise reduction enclosure for bowl feeder
• Counting and diverting arrangement - Reduce your dependance for 100% inspection
• End of foil roll - Bring down rejection and eliminate piece inspection
• Cap elevator to feed caps on the bowl feeder - Ensure the machine dosen't starve for caps
• Heat transfer attachment - Cater to innovative market demand
• Confirmity to CE norms

applications:

small flat & round plastic articles, pen boxes, visiting cards, tooth brush handles, jewellery boxes, jeans brush handles, audio & video name plates, gift articles, logos, diary civers, security seal numbering, cosmetic packaging, playing card packaging, flip tops & screw on caps, digit wheels, nail polish and lipstick caps.

similar model for specific applications are:

• stm-500-f - suitable for printing flat articles
• stm-500-i - equipped with 3 station indexing table - suitable for printing flat articles
• stm-500-r - suitable for printing round articles
• stm-500-dw - specially designed for printing on digit wheels

features:

• cost effective solution for low order quantity.
• state-of-the-art plc ensures excellent stamping result.
• large sizes of caps upto 60mm can be hot foil stamped.
• very low cost of acquisition.
• easy & precise stamping block adjustment for excellent stamping results and quick settings.
• suitable for plastic articles.
• long machine life - powder coated / electroless nickel plated / hard chrome plated machine parts.

technical specifications:

• stamping plate size: 150mm x 200mm
• stamping force: 500kgf @ 6.5 bar
• job height: 200mm/100mm
• heaters: 400w x 4 nos.
• power: 2kw, single phase, 230v ac, 50hz
• dimensions: 1000mm x 1000mm x 1900mm
• foil width: 10mm-150mm max
• speed: upto 20 strokes/min

optional attachments:

• black mark sensor for heat transfer foils.
• hologram sensor for hologram foil.
• blow moulded bottle stamping attachment.
• numerator attachment with pnematic actuation system (for serial numbering).
• foot operated start switch.
• conformity to ce norms.
• automatic part loading system.

The STM 500 LC is a hot foil stamping and heat transfer machine designed for decorating cylindrical (round) and conical (tapered) caps, at a speed of up to 30 caps/minute. STM 500 LC has been specifically designed for caps such as liquor caps, thus allowing better decoration and attractiveness on the conical surfaces of caps and closures.

Features:

• Rigid frame construction
• Linear slides for all motions
• Stepper motor drive for carriage stroke and speed control for achieving higher speeds
• Adjustable pneumatic stroke for achieving higher speeds
• Stepper motor drive for foil advance to reduce wastage
• 4-axis adjustable stamping head
• Touch screen operator interface adjustable for height and angle
• 3 side safety enclosure
• Language options for different countries
• Multiple sensors such as foil break sensor, low pressure sensor, cap non-ejection sensor

Technical Specifications:

• Machine Speed: up to 30 caps / minute
• Cylindrical Stamping: Dia - 60mm (max), Width - 75mm (max)
• Conical Stamping: Max developed area - 200mm x 100mm (consultation required with Technoshell)
• Maximum Angle of Cone: Consultation required with Technoshell Flat
• Stamping: Max stamping area - 200mm x 100mm
• Optionals: Auto cap feeding Bowl feeder with noise reducing enclosure
• Heat transfer capability
• Can be integrated with upline/downline machines
• Remote Diagnostics Password and user log facility Noise reduction enclosure for bowl feeder

application:

• top and peripheral hot foil stamping and heat transferfor caps / closures in single machine.

features:

• automatic handling of caps
• state-of-the-art pick and place systems for cap handling
• rigid structure with linear guideways
• precision foil speed control with stepper motor
• indexer with 5 stations
• multiple sensors including safety switches
• designed for peripheral foil stamping on round and tapered caps*
• easy to customise recipes user login (with dynamic factory setting password)
• language change as per customer requirement
• detailed plc component diagnosis
• dual foil feed for two colour top stamping
• heat transfer on any or both of the two setups can be done

technical specifications:

• cap diameter up to 60 mm (max)
• cap length up to 25 mm (max)
• output 25 caps per minute

CHT-500 is used for Heat Transfer on conical and round parts.

Features:

• Rigid Structure for long machine life
• Stepper motor for part rotation and foil feed unit's swivelling for conical printing
• Synchronous motion for rotation of part and foil feed unit
• Very easy to operate Low changeover time
• Use of vacuum to hold parts for positional accuracy
• All adjustments are provided with scale
• Touch screen operator interface adjustable for height and angle
• Fully enclosed control cabinate UPS backup for silicon roller safety
• Technical Specifications:
• Speed: 10 parts/min
• Power: 5kW, 3 Phase, 415V AC, 50/60Hz
• Air consumption: 0.1 cubic.meter/minute
• Max part diamention: Dia 150mm, Ht 10mm
• Min part diamention: Dia 40mm, Ht 40mm
• Max development angle: 30 degree (consultation required)
• Max foil width: 250mm
• Foil roll size: Dia 150mm, 1" to 3" core
• Weight: 700 kg

Optionals:

• Three side guard Fixed foil feed
• Manual loading of heat transfer labels
• Language options for different countries
• Foil break sensor
• Black mark sensor
• Remote Diagnostic
• Password and user log facility

Application:

Hot foil stamping and heat transfer machine designed for decorating flat top surface of caps and closures.

Features:

• Automatic handling of caps.
• Indexer with 5 stations.
• Adjustable pneumatics stroke for achieving higher speeds.
• 4-axis adjustable stamping head.
• Multiple sensors such as foil break sensor, low pressure sensor, cap non-ejection sensor.
• Touch screen operator interface adjustable for height and angle.
• Easy to customize recipes.
• Language change as per customer requirement.
• Detailed PLC component diagnosis.

Technical Specifications:

• Machine speed: upto 30-32 parts/min
• Flat stamping: Dia 90(max) Height 20(max)
• Stamping Plate: 115mm(length), 100mm(depth)
• Supply voltage: 230V AC, 50/60 Hz
• Supply current: 5 Amps Load: 1.5 kW
• Air supply: 7-10 bars
• Air consumption (at 6 bar): 0.15 cubic meter/min

Optional attachments:

• Auto part feeding Bowl feeder with noise reduction enclosure
• Heat transfer capability
• Dual foil feed for two color top stamping
• 3 side safety enclosure
• Can be integrated with up-line/down-line machine
• Remote diagnostics User login with dynamic factory setting password

the machine model stm-300-rn is used for heat transfer/hot foil stamping on pens & ball pens, compass boxes, jewellery boxes, decorative plastic beads, cosmetic containers, refrigerator parts, casseroles, a.c. Parts, hologram transfers, water bottles, scales and other instruments, thermos flasks, electrical switch boards, plastic packaging boxes, plastic combs etc. This machine has wide acceptance in the cosmetic and decorative printing industries.

technical specifications:

• stamping width : 175 mm
• stamping force : 300 kgf
• job diameter : 7 mm to 300 mm (without optional attachments) slider stroke : 200mm
• max. Flat article : 125 mm length x 150 mm width
• heaters : 1 kw x 2 nos.
• power : 2.5 kw, single phase, 230 v ac, 50hz
• dimensions : 1200mm x 900 mm x 2000mm ht