Tech-Mark Automation & Controls No.

Shivane, Pune, Maharashtra

Details :

• Gives the user full control of the storage and retrieval process for material inventory through a single and simple browser based interface.
• Provision for tracking inventory from suppliers, for clients as well from production line.
• Track raw material, in process and finished product inventory and storage.
• Generation of documents related to inward, movement and dispatch of inventory.
• Intelligence built in to guide the user to the correct available location for  storage, based on product dimensions and available space.
• Triggers for various parameters such as dispatch date, expiry date and several others.
• Available API’s, being open source and open architecture based system, to ensure ease of integration with various protocols and third party systems and Databases.
• Facility to integrate with a bar code based or RFID based tagging application and other existing client applications.
• Uses web technologies, can be accessed over a network or the internet through any device.

Features :

• The most modern and cost-efficient Storage and Retrieval system for todays industry.
• Use of the complete available height for storage.
• Works on a simple Paternoster principle.
• Works on a two vertical chain loop mechanism, which is electrically driven.
• A sheet metal cladding ensures protection this assembly.
• A window is provided at ergonomic level for easy loading and unloading of material.
• Entire control using a PC based software with versions for inventory and document management, a PLC controller and an emergency manual mode.
• The system is available from 2 m to 20 m.
• Modular construction.
• Specially designed trays to suit shape, dimensions and weight of the material to be stored.
• Low noise due to well-engineered guiding mechanism using high quality bearings.
• Fast retrieval due to higher speed and shortest path logic built in.
• Low power consumption due to energy efficient motor and other components.
• More compact design compared to other equivalent systems to save floor space.
• Higher up time due to proven design and reliable manufacturing.
• Ease of interface of the bundled software with existing systems, ERP, Warehouse Management Systems.

Controller :

• Advanced PLC controller with HMI for numeric display.
• Quick material retrieval using the shelf number or even the part number.
• The system rotates in clockwise or anticlockwise direction to select the shortest possible path.
• Can be interfaced with computer and provision of RS232C serial port

Advantages :

• Smooth operation: The system ensures jerk-free movement even at start stop operations due to VFD (Variable Frequency Drive), avoiding damage to the stored material. Special technology for smooth engagement/ disengagement of moving parts ensures noise level well below 70 db.
• Safe and secure: The curtain sensors at the material retrieval window stop the system in case the material is protruding outside the tray or if an operator tries to access the shelf while it is running. Locking provision for the entire system and emergency stop switch provide further safety.
• Low power consumption: The system operates on single phase or three phase supply of 230 Volts and draws 10 Amp current. Specially developed energy efficient power management of Tech-Mark systems ensures further power saving.
• Power backup (optional): Single phase UPS provision for operating the system in case of power failure. Can also be operated manually.
• Quick installation: Our large manufacturing capacity allows shorter delivery periods. No special provisions are required on site such as pits/foundation and hence, this modular system can also be installed quickly on site.
• Quick retrieval of material: The automated system increases number of pickups per shift, effectively reducing manpower engagement. Typically, this system is nearly 80% more efficient than conventional storage.
• Optimum space utilisation: Effective use of optimum height results in floor space saving upto 80%.
• Manpower saving: Less manpower engagement compared to conventional stores.
• User-friendly: Even an unskilled person with a little training can very effectively use the Vertical Carousel VStore Storage Systems. In case of power failure, it can be operated manually. Routine maintenance requires only oiling and greasing, which can be carried out easily by quickly removing the side covers.
• Operations @ a Click: The bundled software ensures all parts, documents can be retrieved at the click of a mouse from anywhere. Easy interfacing functionality of our software with existing systems makes the systems really integrated.

• Features :
• The system is completely enclosed using sheet metal cladding and has one operating window at ergonomic level.
• The operating window is lockable using electro – mechanical mechanism. Additional sensors provide higher safety to the operator as well as  operating system.
• The system is constructed using precision fabricated pipes, channels and sheet metal and can  be customized to suit the customer’s requirements.
• Retrieving mechanism or platform is fitted to vertical chain loops at four corners of the platform, which give upward and downward motion to the platform.

 
Controller

• Advanced PLC controller with HMI for numeric display.
• Quick material retrieval using the shelf number or even the part number.
• The system rotates in clockwise or anticlockwise direction to select the shortest possible path.
• Can be interfaced with computer and provision of RS232C serial port

Advantages

• Quick retrieval: The system is faster as compared to vertical carousel. In this system, only the retriever is moving and not all the trays, ensuring faster retrieval
• Space saving: Utilizes complete height and saves horizontal space up to 80%.
• Optimum storage capacity: This system allows larger tray dimensions compared to vertical carousel and also varying pitch is possible, allowing storage of material of different shapes and sizes in the same system.
• Higher load capacity: Shelves are stationary and can be designed for 1MT load capacity (per shelf).
• Safety of material: Totally enclosed system, avoids damage to material from external influences and protects material from theft.
• Manpower saving: High degree of automation reduces manpower requirement.
• Effective inventory control: Material can be accessed only after entering the part number and quantity, in turn ensuring timely update of record. This allows precise inventory control.
• User-friendly system: Very easy to operate and maintain after a brief training.
• Smooth operation: Only the retriever is moving up and down with the help of a chain and sprocket mechanism, thus ensuring very low noise and jerk-free material handling.
• Operator safety: Curtain sensors at the opening window ensure the operator safety during operation and prevent accidents. Emergency switch at front allows instantaneous halting during operation in case of an emergency.
• Ideal for mid-sized, mid-weight and heavy weight components varying in  shape, size and weight.
• System offers higher flexibility to accommodate a variety of items to be  stored.
• The pitch between two trays can be variable, allowing storage of items with variable dimensions.
• In this system, trays are stationary while the retrieving mechanism is moving, which increases load capacity per shelf (up to 1MT per tray).
• The PLC-controlled platform known as retriever is similar to a lift, moves up and  down to locate a particular tray while storing/retrieving the material. The desired tray is brought to the operating window located at ergonomic level for easy loading or unloading of material.
• Very easy to operate and maintain and allows full utilisation of the available height.