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Thane, Maharashtra, India
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Other Products / Services #3985330

Fbd Bag

Our in-house innovation team has been able enhance the drying capabilities of our FBDs by 18 - 20% thus resulting in lesser drying time, giving a better shelf life to the product. The air handling unit has been designed keeping in mind, tool less construction for ease in cleaning replacing the filter assembly. The finger bag assembly is with quick release clamps for easy removal and fixing of the finger bag. The machine has been designed egronomically resulting in ease of operation.
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Fluid Bed Dryer Bag

fluid bed dryer bag The machine has been designed egronomically resulting in ease of operation. The finger bag assembly is with quick release clamps for easy removal and fixing of the finger bag
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High Shear Mixer Granulator

Tapasya's High Shear Mixer Granulator is designed to meet special needs of tablet formulation technology. This is achieved by reducing processing time, homogeneous mixing, even distribution of binder, wetting, nucleation and granule size growth with sampling provision for in process analysis and proven safety during processing, compliant to cGMP norms.

Tapasya's High Shear Mixer Granulator is designed to meet the special needs of drying of Pharmaceuticals (Formulations and Bulk Drugs). It offers a controlled, channelised process in a quest to achieve product homogeneity, fluidity, stability by lower heat transfer, clean & hygienic air medium using pneumatics, superior MOC, proven manufacturing expertise and application of cGMP at all stages.

Features
  • Unique design incorporating Impeller, Granulator, Online Co-mill, Side discharge valve & dryer
  • Internal and External surfaces of Mixing Bowl, Mixing Bowl cover, Impeller, Granulator and Discharge Chute constructed in SS 304/316L
  • Specially mounted torque sensor arrangement for critical parameters of granulation like end point determination & desired granule profile
  • Impeller Lifting Options:
  • Pneumatically Operated Bottom Impeller Lifting for ease of cleaning
  • Electromechanical impeller lifting and removing mechanism
  • Hydraulically operated Lid lifting.
  • Parts easy to dismantle, clean and re-assemble
  • Pneumatics pre-tubed
  • Gaskets of Teflon / Silicon
  • Bowl surface finish of 0.3RA (inside / outside)
  • ATEX Compliant option available
  • Customised capacities available
  • Optional features of Jacketed models, Vacuum / Gravity Charging, Mechanical Seals, Binder spraying systems, CIP / WIP systems, Vacuum drying, Scada Solutions available
  • Drying under vacuum, at lower temperature with solvent recovery system
  • Optional features for dryer include PLC control with printer, Turnkey with hearing, vacuum and solvent recovery system
  • Multiple options available for Impeller blade, Chopper and Co mill blade and screen
  • In-house pressure tested 2 Bar HSMG
View Complete Details

Vibro Sifter

Vibro Sifter works on gyro principle. The required gyratory motion is obtained from specially designed gyro motor, which is fitted underneath the vibrating assembly. The complete vibrating assembly is isolated from the base by means of specially designed rugged springs. Gyro-motor is fitted with top & bottom eccentric weights designed as per required centrifugal force.
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Oscillating Granulator

Tapasya's Oscillating Granulator is ideal for meeting the multiple needs of Dry Granulation, Wet Granulation, Screening, Crushing, Breaking lumps, etc for the Pharmaceutical and Nutraceutical industry. The oscillating motion of the rotor with uniform speed and force applied to the material, improves the granulating process and enhances the compressibility of the product.

Features
  • Oscillating rotor with back and forth motion for even distribution of material
  • SS construction (AISI 316 / 316L)
  • Inside polished Ra = 0.8 micron, outside ground (grain 220)
  • Maintenance free design, GMP execution
  • Multiple varieties of sieves, fine sieves & perforated plates available to suit all your needs
  • Range 0.5 mm to 10 mm
  • Robust, Simple & Compact Design
  • Easy Installation in Production Line
  • Low noise level as per international norms
  • Easy for Cleaning
Benefits For You
  • High output with uniform sized granules and less fines
  • Easy maintenance
Oscillating Granulator used in Industries
  • Pharmaceutical
  • Nutraceutical
View Complete Details

Fluid Bed Equipment

Tapasya's Fluid Bed Equipment (FBE) is specially designed unit for agglomeration and simultaneous drying for top spray granulation conforming to the international quality norms and with all latest features incorporated. Built with a working pressure of 2 Bar at 80 degree C, the drying capabilities of our FBDs are enhanced by 18 - 20%, resulting in lesser drying time and uniform fluidization. Air Handling System is specially designed for evenly distribution of Heat to the material to be dried in order to supply the latent heat required for vaporization of the moisture. The fully automated system is designed to achieve robust formulation and stringent cGMP compliance.

Features
  • FBE suitable for granulation and drying for accurate process parameters
  • Online charging from HSMG into FBE using vacuum. Inlet feed port with SS gas tight pneumatic actuated valve
  • Closed loop discharged system from FBE into mill using pneumatic conveying systems
  • Temperature control with a 1oc (process accuracy)
  • Humidity control over entire operating range 5% (process accuracy)
  • Technical support in critical areas of validation at different levels of scaleup
  • Process accessability for selection on critical parameters such as inlet air temperature in drying and product temperature in top spray granulation
  • Recipe storage for auto operation
  • System provides Alarm Log
  • Fully automated system for quality by design to correlate statistically
  • Specially designed system for light sensitive products
  • View port in filter housing and in expansion area of machine tower and product container
  • Unique wiring schematics and position numbers for devices
  • Inlet and exhaust system provided with a Quick acting safety valves (optional) valve to isolate the supporting ductwork and ancillary equipment should a deflagration in the machine tower occur
  • Tri level filtration in Inlet AHU using 10 micron for Pre Air filtration, 3 micron for Secondary Air filtration and 0.3 micon for Final Air filtration using HEPA (99.997 efficiency)
  • Humidification and dehumidification system to enable better control on RH (5% to 80%)
  • Double skinned SS 304 AHU with a built in Face and --By Pass damper for 1o Temperature control
  • Specially designed anti-static anti sparking blower
  • High static high efficiency FLP blower installed
  • Completely Tool less AHU
  • Broken bag detector system to indicate broken bag fault with a provision for adjustable sensitivity
  • Filter bag unit with rapid doping control to avoid the personnel injury during the assembling and disassembling of filters
  • Food grade gaskets with test certificates
  • CE Certified
  • In-house pressure tested 2 Bar FBE
  • Control System compliant to GAMP 4/5 and 21 CFR Part 11
  • 5 distinct levels for operation of control system
  • Alarm for interlocks and process abnormalities integrated with system, with acknowledgement for respective alarms by operating personal
  • Manual back-up system in case of PLC failure
  • Specially designed Conidur mesh for mechanism of Vortex formation ensuring uniform core drying
  • Twin shaking finger bag system (European make) to assist continuous fluidization and spraying
  • Option of providing SS multilayers sintered filter with integrated air cleaning mechanism
  • All filters provided with DP gauges with Integration with HMI for HEPA, Fine filter, Product container and Finger bag
  • Inlet / Exhaust Location with several alternatives to suit individual customer requirements
  • Specially designed explosion flaps
  • Inflatable Silicon Seals used in the system
  • 2 Pneumatic Cylinders - For Bag Up and Down movement and for Impact Bag Shaking
  • Sampling provision of inline analysis of granulation profile such as moisture content and particle size analysis

View Complete Details

Vibratory Sifter

Based on the 'Gyro' principle, Tapasya's Vibratory Sifter meets the requirements of 'Dust-free Sifting' of the Pharmaceutical, Nutraceutical, Food, Chemical, Cosmetic and other allied industries. The complete vibrating assembly has a specially designed gyro motor that is fitted with top & bottom eccentric weights designed as per required centrifugal force. The sifter is designed for convenient usage & maintenance.

Features
  • cGMP Model with contact parts in SS 316 & Non-Contact Parts in SS 304
  • Amplitude of Vibratory Motion adjustable
  • SS 316 Hood with 200 mm dia Nozzle for dust free charging of Powders
  • Easy dismantling, cleaning & assembling through quick opening SS 316 clamps
  • Portable mounted on sturdy Castor Wheels
  • Vibrating assembly isolated by rugged springs
  • Dust-free design
  • Independent Jacks for lifting the machine off the floor for effective sifting
  • Silicon Bonded Integrated Mesh and Silicon Balls for Lump Breaking & Mechanical cleaning
  • Provision for advanced Ultrasonic mesh cleaning attachment
  • CE Certified
Benefits For You
  • Dust-free sifting
  • Design compliant with cGMP requirements
  • Easy to handle
  • Multiple mesh size available to suit your individual processing needs
Vibratory Sifter used in Industries
  • Pharmaceutical
  • Nutraceutical
  • Food
  • Chemical
  • Cosmetics
View Complete Details

Delumper

Tapasya's Delumper is designed to handle through processing applications in varied industries including, chemical, plastics, food, nutraceuticals and pharmaceutical industry. It is a versatile size reduction equipment suitable for wet, dry, hard, soft, resinous, brittle or sticky material that renders them free flowing.

Features
  • Cost effective, rapid de-agglomeration for varied industries
  • Ultra sanitary design for Pharmaceutical and Nutraceutical applications
  • Handles homogeneous or heterogeneous materials, dry powders, resinous, hard or soft agglomerates without degrading the product or overheating the product or producing fines
  • Powerful crushing capabilities, with option of increasing shaft length and number of blades
  • Engineered to fit into open or close systems
  • Material loading by gravity or integrated with vacuum transfer line for cost efficient high throughput
  • Specially designed delumper blades driven using cantilevered drive to execute positive once-through chopping action
  • Eliminates blockages in further processing of material
  • Easy cleaning & maintenance
  • Highly polished surfaces
  • cGMP compliant design
  • Can be installed on a platform or mobile structure
Benefits For You
  • Enables cost-effective, rapid de-agglomeration of variety of material
  • Easy maintenance
  • cGMP compliant
Delumper used in Industries
  • Pharmaceutical
  • Nutraceutical
  • Food
  • Chemical
View Complete Details

Elevator

Tapasya's Elevator device is custom designed to lift and position any type of container involved in solid dosage manufacturing and also for liquid compounding operation. This system ensures dust free transfer of in-process materials enhancing cGMP standard, and simultaneously eliminating laborious manual operation.

Elevator operates by engaging the container to a semi-circular / single hook / fork type / platform, lift arm attached to a column. The container is then raised or lowered by hydraulic system with built in safety parameters. The four point contact bearing on the column base with a low resistance factor makes it possible to position loaded container by hand radially, to discharge the contents in the process equipments.

Features
  • Closed Column construction with floor and ceiling fastening
  • Also available in self standing pivoted execution
  • Material of construction is SS clad MS column/SS column
  • Adjustable mount stop
  • Double acting in-house manufactured Hydraulic Cylinder with 3 stage Fail safe seals
  • Cylinder designed for an operating pressure of 100 BAR & has a Hose burst protection system
  • Solid Machined trolley made out of 30 MM Machined Frame
  • 2 no's 8 MM SS 304 Wire ropes instead of chain
  • Lift Lock for safety provided
  • Imported Mono Block Power Pack
  • Control Cabling and rigid piping included
  • CE Certified meeting 19 EN specifications
  • Built-in provision for the Vibratory Sifter/ Mill to be electrically connected
Benefits For You
  • Dust-free & leak-free transfer operations
  • Eliminates manual handling & tedious scooping
  • Low maintenance
  • Designed to European Safety Standards & cGMP standards
  • Varied applications including charging of Sifters, RMG, Compression machine, Packing machine, blenders, etc.
  • Variety of Optional features available including full stainless steel construction, Height > 4 mtrs, Rigid design, Mobile design upto 100 kgs load
Benefits For You
  • Pharmaceutical
  • Nutraceutical
  • Food
  • Chemical
  • Cosmetics
View Complete Details

Tipper

Tapasya's Tipper, a Hydraulically or mechanically operated equipment is used for lifting and tipping granules from the FBE Bowl to granulating equipment and through it to a BIN or an IPC container. The Tipper provides a dust free operation and eliminates tedious scooping or manual handling and is fabricated with high quality SS to impart a cGMP finish.

Features
  • High Quality SS for lift ypke & discharge cone clamps
  • Water tight Control cabinet with hydraulic power pack & electric controls
  • Stable Design conforming to cGMP/cGEP Standards
  • Hydraulic Cylinder with 3 stage Fail safe seals designed for an operating pressure of 100 BAR
  • Solid Machined trolley made out of 30 MM Machined Frame
  • 2 no.s 8 MM SS 304 Wire ropes instead of chain
  • Lift Lock for safety
  • Imported Mono Block Power Pack
  • Control Cabling and rigid piping included
  • CE Certified meeting 19 EN specifications
  • Built-in provision for the Vibratory Sifter/ Mill to be electrically connected
  • Hydraulic Tilting arrangement for maintenance free operation
  • Limit switches for up & down movement
  • Limit switches for stopping the cone in 0 degree & 180 degree
  • M.C.B. and overload relays for electrical faults
  • Pilot operated Hose Burst Valve on the hydraulic cylinder for hydraulic safety
  • Single cone for 2 sizes of FBE Bowl with adaptor
  • Timer control for discharge valve
  • Mechanical & Pneumatic locking for Safety
Benefits For You
  • Dust-free transfer operations
  • Eliminates manual handling & tedious scooping
  • Low maintenance
  • Designed to European Safety Standards & cGMP standards
  • Variety of Optional features available including
  • Free standing unit
  • Hydraulic / Mechanical design
  • Adjustable stop
  • Additional lift column height
  • Double Column for heavier loads
  • Hydraulic arrangement for tilting
  • 180 SWIVEL column
  • Pneumatically actuated valve
  • Single cone for 2 sizes of FBE Bowl with adaptor
Tipper used in Industries
  • Pharmaceutical
  • Nutraceutical
  • Food
  • Chemical
  • Cosmetics
View Complete Details

Power Transfer System

Tapasya's Powder Transfer System (PTS) represents an ideal solution for meeting the easy transfer of material by generating and maintaining vacuum in the system. The 100% material can be easily transferred from one process to another in time with minimum engagement of human resources. The yield to yield correlation can be maintained easily with minimum travel time of particles for higher batch sizes in the Pharmaceutical, Nutraceutical, Food and other allied industries. This pneumatically operated system offers safety and hygiene hence cGMP compliant.

Features
  • Pneumatically operated transfer system for powder and granules
  • Closed system for dust free operations
  • Buffer vessel provision to avoid choking & assist in continuous feeding of product
  • Considerable reduction or elimination of operator exposure
  • Reduction in manpower required for charging
  • Improved agitation and thus reduced batch time, through controlled material addition
  • Reduces solids handling and eliminates hoists and handling equipment
  • Easier to clean than conventional vacuum conveying equipment; CIP available
  • Automatic pulse filter cleaning mechanism for improved process efficiency
  • Integrated HIM system for automated process
  • Multiple options available for different applications: Fixed, Mobile & Wall mounted
  • Existing process steps can be linked to each other
Benefits For You
  • Effective and reliable system for transfer of powders and granules
  • Dust free operations
  • Batch time reduction
  • Time savings
  • Manpower savings
  • Easy cleaning and maintenance
Powder Transfer System used in Industries
  • Pharmaceutical
  • Nutraceutical
  • Food
  • Chemical
  • Cosmetics
View Complete Details

IBC (IN - PROCESS BATCH CONTAINER)

Tapasya offers a variety of containers for your 'In-Process' material handling and storage needs. Each of these containers can be custom designed to meet your specifications of volume / weight to be contained within and transfer of material.

Tapasya offers Circular Conical IBC, Circular Drums & Conta Bin / Blending IBC of varying capacities.

Features
  • Circular Conical IBC
  • Hermetically sealed intermediate Product Container
  • Ergonomically designed handles and 60oangle of response for easy of material flow and handling
  • P.U. Wheels and an inside / outside surface finish of
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Pallet Weighing Truck

Tapasya's Mobile Weighing System, a compact and portable system, is a superior option to the typical fixed weighing platforms in the production area. Widely used in the Pharmaceutical, Nutraceutical and other allied industries, this system eliminates the need for to & fro movement of ingredients and finished products for merely weighing purposes as it enables online weighing facility.

Features
  • Top Quality
  • Stable Design
  • High load bearing capacity
  • New Rapid action lift
  • Battery operated
  • FLP design for explosive areas
  • Constructed using SS 304 making it corrosion resistant
Benefits For You
  • Accurate Online Weighing
  • Compact & Portable
  • Convenient in Production units
  • Durable & Safe Weighing Option
Pallet Weighing Truck used in Industries
  • Pharmaceutical
  • Nutraceutical
  • Food
  • Chemical
  • Cosmetics
View Complete Details

Bin Wash System

Tapasya's Bin Washing System comes as a stand-alone or a completely integrated system designed to clean all sizes of IBC's with minimum human intervention. The system is specifically designed for Cleaning & Drying the Bins in a pre-validated manner and comes with an efficient telescopic arm enabled spray nozzle for cleaning the internals of the Bins and multiple nozzles for external cleaning.

Features
  • Single system for Wash & Dry operation with an Option of Open & Closed type Bin Wash system
  • Turntable arrangement for lower platform
  • Complete enclosure through the provision of Inflatable seal
  • 10 bar pressure design for maximum cleaning
  • Air handling unit in Closed type Wash System for drying operation
  • Infrared arrangement in the Open type Wash System
  • Easy integration with a Tapasya CIP skid to provide a systematic cleaning operation through Recipe control
  • Automated operation through PLC system
  • Systematic drainage arrangement for proper collection of liquids
  • Automatic loading and unloading options for completely Automated operation
  • Options available for 'Through the wall' design, Sight glass, Electronic opening of Upper & Lower valves of Bins
Benefits For You
  • Provides Quick Clean Operation with Minimum Water Consumption
  • Maximum Cleaning of IBC of Every Size & Type
  • Fully Automated With Minimal Human Intervention
  • Custom Made for Your Requirements
Bin Washing System used in Industries
  • Pharmaceutical
  • Nutraceutical
  • Food
  • Chemical
  • Cosmetics
View Complete Details

CIP / WIP Skid

Clean-in-place (CIP) / Wash-in-place (WIP) technology from Tapasya offers reliable cleaning of process equipment and piping with fully-automated, State-of-art technology.

Tapasya's CIP / WIP system is designed to achieve efficient circulation of cleaning medium such as purified water, hot water, detergent solution with special provision of sanitization to emphasize purity. From Tapasya means you can trust that your stainless steel tanks, pumps, valves and controls have been selected with special attention for - attention that minimizes costs, maximizes productivity and efficiency, and emphasizes purity.

Features
  • Complete Clean system
  • Proper CIP design with regulated time, flow & temperature to thoroughly remove residue
  • Custom designed to suit individual plant & application requirements along with its control systems
  • Complete automated process through PLC system for Recipe type functions
  • User-friendly Maintenance design for Ergonomics
  • Multiple options available for Heating, Mobility & Material of construction
Benefits For You
  • Reduced Operating time & costs
  • Customised Design as per Your Requirements
  • Documentation support to comply with Regulatory & Validation Requirements
  • Easy Maintenance & Low Maintenance Costs
CIP SKID used in Industries
  • Pharmaceutical
  • Nutraceutical
  • Food
  • Chemical
  • Cosmetics
View Complete Details

High Speed Granulator

Granulation is a Mechanical process in which the product is pressed through a sieve with a specially shaped rotor-arm to obtain a desired particle size. This process results in a narrow distribution spectrum as only the product having the right shape, size and position, is broken and passed through the sieve.The oscillating motion of the rotor improves the granulating process. This sensitive handling of the product emulates the hand operation of an experienced pharmacist.
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Powder Transfer System

  • Features Closed system for dust free operations , Reduction in manpower required for charging
The 100% material can be easily transferred from one process to another in time with minimum engagement of human resources. The yield to yield correlation can be maintained easily with minimum travel time of particles for higher batch sizes in the Pharmaceutical, Nutraceutical, Food and other allied industries. This pneumatically operated system offers safety and hygiene hence cGMP compliant.
View Complete Details
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List of Other Products by Tapasya Engineering Works Pvt. Ltd. from Thane, Maharashtra.
Post Buy Requirement

Other Products / Services #3985330

Our Complete range of products are fluid bed equipment, Delumper and CIP / WIP Skid.

Fbd Bag

Our in-house innovation team has been able enhance the drying capabilities of our FBDs by 18 - 20% thus resulting in lesser drying time, giving a better shelf life to the product. The air handling unit has been designed keeping in mind, tool less construction for ease in cleaning replacing the filter assembly. The finger bag assembly is with quick release clamps for easy removal and fixing of the finger bag. The machine has been designed egronomically resulting in ease of operation.
View Complete Details

Fluid Bed Dryer Bag

fluid bed dryer bag The machine has been designed egronomically resulting in ease of operation. The finger bag assembly is with quick release clamps for easy removal and fixing of the finger bag
View Complete Details

High Shear Mixer Granulator

Tapasya's High Shear Mixer Granulator is designed to meet special needs of tablet formulation technology. This is achieved by reducing processing time, homogeneous mixing, even distribution of binder, wetting, nucleation and granule size growth with sampling provision for in process analysis and proven safety during processing, compliant to cGMP norms.

Tapasya's High Shear Mixer Granulator is designed to meet the special needs of drying of Pharmaceuticals (Formulations and Bulk Drugs). It offers a controlled, channelised process in a quest to achieve product homogeneity, fluidity, stability by lower heat transfer, clean & hygienic air medium using pneumatics, superior MOC, proven manufacturing expertise and application of cGMP at all stages.

Features
  • Unique design incorporating Impeller, Granulator, Online Co-mill, Side discharge valve & dryer
  • Internal and External surfaces of Mixing Bowl, Mixing Bowl cover, Impeller, Granulator and Discharge Chute constructed in SS 304/316L
  • Specially mounted torque sensor arrangement for critical parameters of granulation like end point determination & desired granule profile
  • Impeller Lifting Options:
  • Pneumatically Operated Bottom Impeller Lifting for ease of cleaning
  • Electromechanical impeller lifting and removing mechanism
  • Hydraulically operated Lid lifting.
  • Parts easy to dismantle, clean and re-assemble
  • Pneumatics pre-tubed
  • Gaskets of Teflon / Silicon
  • Bowl surface finish of 0.3RA (inside / outside)
  • ATEX Compliant option available
  • Customised capacities available
  • Optional features of Jacketed models, Vacuum / Gravity Charging, Mechanical Seals, Binder spraying systems, CIP / WIP systems, Vacuum drying, Scada Solutions available
  • Drying under vacuum, at lower temperature with solvent recovery system
  • Optional features for dryer include PLC control with printer, Turnkey with hearing, vacuum and solvent recovery system
  • Multiple options available for Impeller blade, Chopper and Co mill blade and screen
  • In-house pressure tested 2 Bar HSMG
View Complete Details

Vibro Sifter

Vibro Sifter works on gyro principle. The required gyratory motion is obtained from specially designed gyro motor, which is fitted underneath the vibrating assembly. The complete vibrating assembly is isolated from the base by means of specially designed rugged springs. Gyro-motor is fitted with top & bottom eccentric weights designed as per required centrifugal force.
View Complete Details

Oscillating Granulator

Tapasya's Oscillating Granulator is ideal for meeting the multiple needs of Dry Granulation, Wet Granulation, Screening, Crushing, Breaking lumps, etc for the Pharmaceutical and Nutraceutical industry. The oscillating motion of the rotor with uniform speed and force applied to the material, improves the granulating process and enhances the compressibility of the product.

Features
  • Oscillating rotor with back and forth motion for even distribution of material
  • SS construction (AISI 316 / 316L)
  • Inside polished Ra = 0.8 micron, outside ground (grain 220)
  • Maintenance free design, GMP execution
  • Multiple varieties of sieves, fine sieves & perforated plates available to suit all your needs
  • Range 0.5 mm to 10 mm
  • Robust, Simple & Compact Design
  • Easy Installation in Production Line
  • Low noise level as per international norms
  • Easy for Cleaning
Benefits For You
  • High output with uniform sized granules and less fines
  • Easy maintenance
Oscillating Granulator used in Industries
  • Pharmaceutical
  • Nutraceutical
View Complete Details

Fluid Bed Equipment

Tapasya's Fluid Bed Equipment (FBE) is specially designed unit for agglomeration and simultaneous drying for top spray granulation conforming to the international quality norms and with all latest features incorporated. Built with a working pressure of 2 Bar at 80 degree C, the drying capabilities of our FBDs are enhanced by 18 - 20%, resulting in lesser drying time and uniform fluidization. Air Handling System is specially designed for evenly distribution of Heat to the material to be dried in order to supply the latent heat required for vaporization of the moisture. The fully automated system is designed to achieve robust formulation and stringent cGMP compliance.

Features
  • FBE suitable for granulation and drying for accurate process parameters
  • Online charging from HSMG into FBE using vacuum. Inlet feed port with SS gas tight pneumatic actuated valve
  • Closed loop discharged system from FBE into mill using pneumatic conveying systems
  • Temperature control with a 1oc (process accuracy)
  • Humidity control over entire operating range 5% (process accuracy)
  • Technical support in critical areas of validation at different levels of scaleup
  • Process accessability for selection on critical parameters such as inlet air temperature in drying and product temperature in top spray granulation
  • Recipe storage for auto operation
  • System provides Alarm Log
  • Fully automated system for quality by design to correlate statistically
  • Specially designed system for light sensitive products
  • View port in filter housing and in expansion area of machine tower and product container
  • Unique wiring schematics and position numbers for devices
  • Inlet and exhaust system provided with a Quick acting safety valves (optional) valve to isolate the supporting ductwork and ancillary equipment should a deflagration in the machine tower occur
  • Tri level filtration in Inlet AHU using 10 micron for Pre Air filtration, 3 micron for Secondary Air filtration and 0.3 micon for Final Air filtration using HEPA (99.997 efficiency)
  • Humidification and dehumidification system to enable better control on RH (5% to 80%)
  • Double skinned SS 304 AHU with a built in Face and --By Pass damper for 1o Temperature control
  • Specially designed anti-static anti sparking blower
  • High static high efficiency FLP blower installed
  • Completely Tool less AHU
  • Broken bag detector system to indicate broken bag fault with a provision for adjustable sensitivity
  • Filter bag unit with rapid doping control to avoid the personnel injury during the assembling and disassembling of filters
  • Food grade gaskets with test certificates
  • CE Certified
  • In-house pressure tested 2 Bar FBE
  • Control System compliant to GAMP 4/5 and 21 CFR Part 11
  • 5 distinct levels for operation of control system
  • Alarm for interlocks and process abnormalities integrated with system, with acknowledgement for respective alarms by operating personal
  • Manual back-up system in case of PLC failure
  • Specially designed Conidur mesh for mechanism of Vortex formation ensuring uniform core drying
  • Twin shaking finger bag system (European make) to assist continuous fluidization and spraying
  • Option of providing SS multilayers sintered filter with integrated air cleaning mechanism
  • All filters provided with DP gauges with Integration with HMI for HEPA, Fine filter, Product container and Finger bag
  • Inlet / Exhaust Location with several alternatives to suit individual customer requirements
  • Specially designed explosion flaps
  • Inflatable Silicon Seals used in the system
  • 2 Pneumatic Cylinders - For Bag Up and Down movement and for Impact Bag Shaking
  • Sampling provision of inline analysis of granulation profile such as moisture content and particle size analysis

View Complete Details

Vibratory Sifter

Based on the 'Gyro' principle, Tapasya's Vibratory Sifter meets the requirements of 'Dust-free Sifting' of the Pharmaceutical, Nutraceutical, Food, Chemical, Cosmetic and other allied industries. The complete vibrating assembly has a specially designed gyro motor that is fitted with top & bottom eccentric weights designed as per required centrifugal force. The sifter is designed for convenient usage & maintenance.

Features
  • cGMP Model with contact parts in SS 316 & Non-Contact Parts in SS 304
  • Amplitude of Vibratory Motion adjustable
  • SS 316 Hood with 200 mm dia Nozzle for dust free charging of Powders
  • Easy dismantling, cleaning & assembling through quick opening SS 316 clamps
  • Portable mounted on sturdy Castor Wheels
  • Vibrating assembly isolated by rugged springs
  • Dust-free design
  • Independent Jacks for lifting the machine off the floor for effective sifting
  • Silicon Bonded Integrated Mesh and Silicon Balls for Lump Breaking & Mechanical cleaning
  • Provision for advanced Ultrasonic mesh cleaning attachment
  • CE Certified
Benefits For You
  • Dust-free sifting
  • Design compliant with cGMP requirements
  • Easy to handle
  • Multiple mesh size available to suit your individual processing needs
Vibratory Sifter used in Industries
  • Pharmaceutical
  • Nutraceutical
  • Food
  • Chemical
  • Cosmetics
View Complete Details

Delumper

Tapasya's Delumper is designed to handle through processing applications in varied industries including, chemical, plastics, food, nutraceuticals and pharmaceutical industry. It is a versatile size reduction equipment suitable for wet, dry, hard, soft, resinous, brittle or sticky material that renders them free flowing.

Features
  • Cost effective, rapid de-agglomeration for varied industries
  • Ultra sanitary design for Pharmaceutical and Nutraceutical applications
  • Handles homogeneous or heterogeneous materials, dry powders, resinous, hard or soft agglomerates without degrading the product or overheating the product or producing fines
  • Powerful crushing capabilities, with option of increasing shaft length and number of blades
  • Engineered to fit into open or close systems
  • Material loading by gravity or integrated with vacuum transfer line for cost efficient high throughput
  • Specially designed delumper blades driven using cantilevered drive to execute positive once-through chopping action
  • Eliminates blockages in further processing of material
  • Easy cleaning & maintenance
  • Highly polished surfaces
  • cGMP compliant design
  • Can be installed on a platform or mobile structure
Benefits For You
  • Enables cost-effective, rapid de-agglomeration of variety of material
  • Easy maintenance
  • cGMP compliant
Delumper used in Industries
  • Pharmaceutical
  • Nutraceutical
  • Food
  • Chemical
View Complete Details

Elevator

Tapasya's Elevator device is custom designed to lift and position any type of container involved in solid dosage manufacturing and also for liquid compounding operation. This system ensures dust free transfer of in-process materials enhancing cGMP standard, and simultaneously eliminating laborious manual operation.

Elevator operates by engaging the container to a semi-circular / single hook / fork type / platform, lift arm attached to a column. The container is then raised or lowered by hydraulic system with built in safety parameters. The four point contact bearing on the column base with a low resistance factor makes it possible to position loaded container by hand radially, to discharge the contents in the process equipments.

Features
  • Closed Column construction with floor and ceiling fastening
  • Also available in self standing pivoted execution
  • Material of construction is SS clad MS column/SS column
  • Adjustable mount stop
  • Double acting in-house manufactured Hydraulic Cylinder with 3 stage Fail safe seals
  • Cylinder designed for an operating pressure of 100 BAR & has a Hose burst protection system
  • Solid Machined trolley made out of 30 MM Machined Frame
  • 2 no's 8 MM SS 304 Wire ropes instead of chain
  • Lift Lock for safety provided
  • Imported Mono Block Power Pack
  • Control Cabling and rigid piping included
  • CE Certified meeting 19 EN specifications
  • Built-in provision for the Vibratory Sifter/ Mill to be electrically connected
Benefits For You
  • Dust-free & leak-free transfer operations
  • Eliminates manual handling & tedious scooping
  • Low maintenance
  • Designed to European Safety Standards & cGMP standards
  • Varied applications including charging of Sifters, RMG, Compression machine, Packing machine, blenders, etc.
  • Variety of Optional features available including full stainless steel construction, Height > 4 mtrs, Rigid design, Mobile design upto 100 kgs load
Benefits For You
  • Pharmaceutical
  • Nutraceutical
  • Food
  • Chemical
  • Cosmetics
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Tipper

Tapasya's Tipper, a Hydraulically or mechanically operated equipment is used for lifting and tipping granules from the FBE Bowl to granulating equipment and through it to a BIN or an IPC container. The Tipper provides a dust free operation and eliminates tedious scooping or manual handling and is fabricated with high quality SS to impart a cGMP finish.

Features
  • High Quality SS for lift ypke & discharge cone clamps
  • Water tight Control cabinet with hydraulic power pack & electric controls
  • Stable Design conforming to cGMP/cGEP Standards
  • Hydraulic Cylinder with 3 stage Fail safe seals designed for an operating pressure of 100 BAR
  • Solid Machined trolley made out of 30 MM Machined Frame
  • 2 no.s 8 MM SS 304 Wire ropes instead of chain
  • Lift Lock for safety
  • Imported Mono Block Power Pack
  • Control Cabling and rigid piping included
  • CE Certified meeting 19 EN specifications
  • Built-in provision for the Vibratory Sifter/ Mill to be electrically connected
  • Hydraulic Tilting arrangement for maintenance free operation
  • Limit switches for up & down movement
  • Limit switches for stopping the cone in 0 degree & 180 degree
  • M.C.B. and overload relays for electrical faults
  • Pilot operated Hose Burst Valve on the hydraulic cylinder for hydraulic safety
  • Single cone for 2 sizes of FBE Bowl with adaptor
  • Timer control for discharge valve
  • Mechanical & Pneumatic locking for Safety
Benefits For You
  • Dust-free transfer operations
  • Eliminates manual handling & tedious scooping
  • Low maintenance
  • Designed to European Safety Standards & cGMP standards
  • Variety of Optional features available including
  • Free standing unit
  • Hydraulic / Mechanical design
  • Adjustable stop
  • Additional lift column height
  • Double Column for heavier loads
  • Hydraulic arrangement for tilting
  • 180 SWIVEL column
  • Pneumatically actuated valve
  • Single cone for 2 sizes of FBE Bowl with adaptor
Tipper used in Industries
  • Pharmaceutical
  • Nutraceutical
  • Food
  • Chemical
  • Cosmetics
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Power Transfer System

Tapasya's Powder Transfer System (PTS) represents an ideal solution for meeting the easy transfer of material by generating and maintaining vacuum in the system. The 100% material can be easily transferred from one process to another in time with minimum engagement of human resources. The yield to yield correlation can be maintained easily with minimum travel time of particles for higher batch sizes in the Pharmaceutical, Nutraceutical, Food and other allied industries. This pneumatically operated system offers safety and hygiene hence cGMP compliant.

Features
  • Pneumatically operated transfer system for powder and granules
  • Closed system for dust free operations
  • Buffer vessel provision to avoid choking & assist in continuous feeding of product
  • Considerable reduction or elimination of operator exposure
  • Reduction in manpower required for charging
  • Improved agitation and thus reduced batch time, through controlled material addition
  • Reduces solids handling and eliminates hoists and handling equipment
  • Easier to clean than conventional vacuum conveying equipment; CIP available
  • Automatic pulse filter cleaning mechanism for improved process efficiency
  • Integrated HIM system for automated process
  • Multiple options available for different applications: Fixed, Mobile & Wall mounted
  • Existing process steps can be linked to each other
Benefits For You
  • Effective and reliable system for transfer of powders and granules
  • Dust free operations
  • Batch time reduction
  • Time savings
  • Manpower savings
  • Easy cleaning and maintenance
Powder Transfer System used in Industries
  • Pharmaceutical
  • Nutraceutical
  • Food
  • Chemical
  • Cosmetics
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IBC (IN - PROCESS BATCH CONTAINER)

Tapasya offers a variety of containers for your 'In-Process' material handling and storage needs. Each of these containers can be custom designed to meet your specifications of volume / weight to be contained within and transfer of material.

Tapasya offers Circular Conical IBC, Circular Drums & Conta Bin / Blending IBC of varying capacities.

Features
  • Circular Conical IBC
  • Hermetically sealed intermediate Product Container
  • Ergonomically designed handles and 60oangle of response for easy of material flow and handling
  • P.U. Wheels and an inside / outside surface finish of
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Pallet Weighing Truck

Tapasya's Mobile Weighing System, a compact and portable system, is a superior option to the typical fixed weighing platforms in the production area. Widely used in the Pharmaceutical, Nutraceutical and other allied industries, this system eliminates the need for to & fro movement of ingredients and finished products for merely weighing purposes as it enables online weighing facility.

Features
  • Top Quality
  • Stable Design
  • High load bearing capacity
  • New Rapid action lift
  • Battery operated
  • FLP design for explosive areas
  • Constructed using SS 304 making it corrosion resistant
Benefits For You
  • Accurate Online Weighing
  • Compact & Portable
  • Convenient in Production units
  • Durable & Safe Weighing Option
Pallet Weighing Truck used in Industries
  • Pharmaceutical
  • Nutraceutical
  • Food
  • Chemical
  • Cosmetics
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Bin Wash System

Tapasya's Bin Washing System comes as a stand-alone or a completely integrated system designed to clean all sizes of IBC's with minimum human intervention. The system is specifically designed for Cleaning & Drying the Bins in a pre-validated manner and comes with an efficient telescopic arm enabled spray nozzle for cleaning the internals of the Bins and multiple nozzles for external cleaning.

Features
  • Single system for Wash & Dry operation with an Option of Open & Closed type Bin Wash system
  • Turntable arrangement for lower platform
  • Complete enclosure through the provision of Inflatable seal
  • 10 bar pressure design for maximum cleaning
  • Air handling unit in Closed type Wash System for drying operation
  • Infrared arrangement in the Open type Wash System
  • Easy integration with a Tapasya CIP skid to provide a systematic cleaning operation through Recipe control
  • Automated operation through PLC system
  • Systematic drainage arrangement for proper collection of liquids
  • Automatic loading and unloading options for completely Automated operation
  • Options available for 'Through the wall' design, Sight glass, Electronic opening of Upper & Lower valves of Bins
Benefits For You
  • Provides Quick Clean Operation with Minimum Water Consumption
  • Maximum Cleaning of IBC of Every Size & Type
  • Fully Automated With Minimal Human Intervention
  • Custom Made for Your Requirements
Bin Washing System used in Industries
  • Pharmaceutical
  • Nutraceutical
  • Food
  • Chemical
  • Cosmetics
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CIP / WIP Skid

Clean-in-place (CIP) / Wash-in-place (WIP) technology from Tapasya offers reliable cleaning of process equipment and piping with fully-automated, State-of-art technology.

Tapasya's CIP / WIP system is designed to achieve efficient circulation of cleaning medium such as purified water, hot water, detergent solution with special provision of sanitization to emphasize purity. From Tapasya means you can trust that your stainless steel tanks, pumps, valves and controls have been selected with special attention for - attention that minimizes costs, maximizes productivity and efficiency, and emphasizes purity.

Features
  • Complete Clean system
  • Proper CIP design with regulated time, flow & temperature to thoroughly remove residue
  • Custom designed to suit individual plant & application requirements along with its control systems
  • Complete automated process through PLC system for Recipe type functions
  • User-friendly Maintenance design for Ergonomics
  • Multiple options available for Heating, Mobility & Material of construction
Benefits For You
  • Reduced Operating time & costs
  • Customised Design as per Your Requirements
  • Documentation support to comply with Regulatory & Validation Requirements
  • Easy Maintenance & Low Maintenance Costs
CIP SKID used in Industries
  • Pharmaceutical
  • Nutraceutical
  • Food
  • Chemical
  • Cosmetics
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High Speed Granulator

Granulation is a Mechanical process in which the product is pressed through a sieve with a specially shaped rotor-arm to obtain a desired particle size. This process results in a narrow distribution spectrum as only the product having the right shape, size and position, is broken and passed through the sieve.The oscillating motion of the rotor improves the granulating process. This sensitive handling of the product emulates the hand operation of an experienced pharmacist.
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Powder Transfer System

  • Features Closed system for dust free operations , Reduction in manpower required for charging
The 100% material can be easily transferred from one process to another in time with minimum engagement of human resources. The yield to yield correlation can be maintained easily with minimum travel time of particles for higher batch sizes in the Pharmaceutical, Nutraceutical, Food and other allied industries. This pneumatically operated system offers safety and hygiene hence cGMP compliant.
View Complete Details
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