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Tamra Dhatu Udyog Private Limited

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Our Complete range of products are Bars & Profiles, Bunched & Stranded Conductors and GI Pipe/Rod and CI Pipe/Plate Eletrodes.

Bars & Profiles

Copper product of highest purity

Tamra Bars & Profiles production facility is located in India. Manufactured from outstandingly pure Oxygen-Free Copper Wire Rod produced on site, Tamra is equipped with most advanced equipment in India, enabling us to deliver top quality product to the customers around the globe.

We take care of developing close partnerships to fully meet our customers requirements. The constant quality of our products, the respect of our lead times and the expertise of our team shows our willingness to develop sustainable partnerships on a daily basis.

PROCESS TECHNOLOGY

5000 Tonnes of Tamra Bars & Profiles capacity are installed in India. Tamra started producing bars and profiles using one of the most advanced technologies - the continuous extrusion process. Three state-of-the-art production lines produce excellent and high-quality profiles, strategically placed in Bhiwadi. The production lines have been developed and modified to improve efficiency.

Tamra is continually developing the process to push the boundaries and improve product quality. Regardless of their complexity or size, all profiles undergo a thorough risk analysis to ensure that our customers expectations are entirely satisfied. We undertake joint development projects for the electrical engineering industry, ensuring that our customers stay one-step ahead of their competitors.

PRODUCT RANGEProfiles

Tamra has designed and manufactured number of profiles for renowned switchgears OEMs. Tamra provide profiles from simple to more complex forms according to customer specifications.

Cross-sections:

from 10 mm2 to 3, 000 mm2 (90 g/m to 27 kg/m)

Conditioning:

Our profiles can be delivered in various finished conditions.

  1. Straight lengths up to 6 m
  2. Coiled on drums up to 2, 000 kg
  3. Loose coils up to 200 kg
Alloys:

Cu-ETP, Cu-OFE, CuAg

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Copper Anodes

Tamra manufactures high purity copper anodes in different shapes and sizes for electrolytic copper plating. Nuggets and bar anodes are produced by a continuous casting process, while balls are produced by forging. After fabrication and sizing, the anodes are cleaned and washed so they are ready to use when they arrive.

Tamra provides two grades of copper to meet the needs of most plating. The oxygen content of oxygen free anodes is controlled to less than 10ppm to provide uniform dissolution in cyanide, pyrophosphate and fluoborate baths. Phosphorised copper anodes containing 0.04-0.06 percent phosphorus are required for acid copper solutions.

Nuggets are the most common form of copper anode. They are typically 1 in diameter by one-inch-long, but other sizes are available. Both OF and Phosphorus copper nuggets are available.

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PHOSPHORUS COPPER ANODE (DHP Gr)

Tamra phosphorous copper anode with high quality plating properties, commences with supreme quality copper cathode melted with precision % of phosphorous under vigilant controlled conditions. Cast continuous rods are produced in inert atmosphere without any scope of copper's contact with air. Stage inspections are assured and monitored strictly during further process. Thus the oxygen free melt remains 0.04-0.06% consistently.

OXYGEN-FREE COPPER ANODE(OF Gr)

Tamra oxygen-free copper anodes are manufactured precisely for electroplating. Its fine grain structure with high purity level and clean surface, easily dissolved The high purity level 99.99% min. with cast crystal structure results into free flowing materials.

APPLICATIONS
  • Printed Circuit Boards
  • Rotogravure Printing Cylinders
  • ABS Plastic
  • Coinage
  • Copper Bonded Earthrod
  • Electric Connectors
  • Decoratives
  • Monogram
  • Power Distribution Equipments
  • Ammunitions
  • Automotive Wheels

SHAPES
Balls (dia.) 15 25    
Slugs (dia.) 8×15 12×8 14×10 25×25
  8×20 12×10 14×20 25×30-40
    12×10    
Plates 25×10×L 100×10×L 152×19×L 175×15×L
  60×12×L 100×15×L 152×15×L 200×10×L
  80×12×L 100×20×L 158×12×L 200×12×L
  80×15×L 130×19×L 170×15×L 200×20×L
All Dimensions; ask for other shapes and sizes.
CHEMICAL COMPOSITION
ELEMENT PHOS OF
Copper 99.95% 99.99%
Phosphorus 0.05%  
Oxygen   10ppm
Iron 8ppm 10ppm
Sulphur 11ppm 10ppm
Lead 6ppm 1ppm
Antimony 3ppm 1ppm
Nickel 1ppm 1ppm
Arsenic 1ppm 0.1ppm
Tin 1ppm 1ppm
Zinc 7ppm 0.1ppm

 

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OXYGEN FREE WIRE ROD

Tamra is well known for its high purity oxygen free copper, which is immune against hydrogen embrittlement. It is used in applications where high electrical and thermal conductivity are the essential requirements. It can be joined with all welding and brazing methods and it is suitable for manufacturing processes requiring extreme deformability.

Our Oxygen Free Wire Rod is produced with high-quality cathodes with a copper content of more than 99.99%. It is perfectly suited for continuous extrusion applications, renewable energy, magnet wire, satellite and space field, etc. Special attention is given to purity throughout the manufacturing process.

The product offers following advantages:

  1. A clean metallic surface free of organic carbon
  2. Excellent and homogenous product quality
  3. Narrow tolerances for rod diameter
  4. Resistant to hydrogen embrittlement
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Tamra Copper Conductors

Tamra Transformer Conductor is produced in every conceivable ambience (Moisture controlled Dust free) to churn out flawless and better than best Copper & Aluminium conductor; with varieties of Insulation in comprehensive- spread from Kraft Paper to Glass Insulation and from single conductor to bunched to meet up exact requirement.

INFRASTRUCTURE:
  1. UPCAST OFC Copper Wire Rod
  2. Continous Rotary Extrusions Strips
  3. 16 Layer Paper Covering
  4. 32 Layer Paper Covering MPC
  5. Triple / Quadriple Bunching
  6. Fibre Glass Insulation



INTEGRATIONOFC Copper Rod

Tamra Oxygen Free Copper Wire Rod with less than 5ppm generates highest purity Copper, embracing Vertical Upward Continuous Cast process. Exclusive usage of LME Grade A copper cathode and rigid process control helps Tamra to deliver a product which is a class apart. Tamra has successfully nurtured a rare capability to produce Silver Bearing Copper.

Bare Conductor

Rectangular:The continuous radial extrusion Conform process results into clean, deburred, smooth, round edged conductors soft conductor. Extrusions of both Copper & Aluminium are processed through superior Conform technologyto deliver best material.

Round:A scratch free annealed Copper / Aluminium wire are produced using the best European technology ensures Tamra to produce joint-less conductors of highest quality.

Tamra Transformer Conductor

With a seamless bare conductor and with efficient insulating production line in a dust free moisture controlled atmosphere helps Tamra to guarantee a product , which excels global standards.

The meticulous insulation line encompasses the gamut of transformers conductor like Kraft Paper, Crape Paper, Nomex, Mica, Polyster, Double glass and the variant of various insulation material required by the industry to meet varied applications.

Quality

Tamra is destined for ultimate success thru Quality Assurance right from Raw Materials to finished product passing through rigid quality checks of various electrical and mechanical parameters.

Tamra guarantees the super quality product through the stringent quality measures carried internally through its state-of-the-art lab, a few of which includes :

  1. Oxygen analyser Spectrometer Profile Projector
  2. Digital Conductivity Meter Hardness Tester Di-electric Meter

PRODUCTS TYPES OF INSULATION RANGE OF MANUFACTURE INSULATION BUILD GRADE SPECIFICATION
Paper Covered/ Lapped Wire Multi Lapped Manila/ Kraft
Paper orCrepe Covering Butt
Lap, Half lapwound and Multi layers
6.4 to 0.50 mm 0.05 to 0.125 mm Kraft
Paper thickness or as required
IS: 7404 Pt-1
BS: 4653: Pt-2
BS: 6811 Section 8,1
IEC: 317-27
Paper Covered/ Lapped Strips Multi Lapped Manila/ Kraft
Paper orCrepe Covering Butt
Lap, Half lapwound and Multi layers
upto 100 Sq. mm 0.05 to 0.125 mm Kraft
Paper thickness or as required
IS: 7404 Pt-1
BS: 4653: Pt-2
IEC: 317-27
Nomex (Meta Armaide paper) Covered/Lapped Wires Aromatic Polyamide Fiber
Based Paper Covering Butt
Lap, half Lap, Multi layer
6.4 to 0.50 mm 0.05 to 0.125 mm IS: 11174
BS: 4653 Pt-2
IEC: 851
Nomex (Meta Armaide paper) Covered/Lapped Wires Aromatic Polyamide Fiber
Based Paper Covering Butt
Lap, half Lap, Multi layer
upto 100 Sq. mm 0.05 to 0.125 mm IS: 11174
BS: 4653 Pt-2
IEC: 851
Mica Composite
covered/lapped strips
Resin-Rich Mica Paper Glass Fabric
or Polyester Film Composite, Single 
or Multi tape construction overlap or Butt wound
upto 100 Sq. mm Tape Thickness 0.10 to 0.33 To Customers Specification
Kapton Covered 
Sintered Wire
Polyamide film with Fluorinated
Ethylene Propylene Bonding 
Covering Single or Double Tapes, over lap or Butt wound
0.91 to 60 mm Film Thickness 37 microns 62 microns 75 microns To Customers
Specifications
IEC: 851
To Customers 
Specifications
IS: 9148
Kapton Covered 
Sintered Strip
Polyamide film with Fluorinated 
Ethylene Propylene Bonding 
covering ¼ lap, 1/2 lap, 2/3 lap
0Upto 60 Sq. mm Film Thickness 37 microns 62 microns 75 microns IEC: 851
S: 4685
BS: 1933 Pt-1
IEC: 317-31/32/33
IS: 10114/13730-0-4
Glass fibre yarn Covered
/ lapped varnish/Resin
Bonded Wire
Insulation One/Two layer Glass
Fiber Yarn
Combination Enamelled
0.30 to 6.4 mm 1st layer 0.1 to 0.18 mm
2nd layer 0.19 to 0.43 mm + 
combinations of insulation
IEC: 317-31/32/33
Glass fibre yarn Covered
/ lapped varnish/Resin
Bonded Wire
Insulation One/Two layer Glass
Fibre Yarn.Combination: Enamelled, 
Polyester Film, Nomex Paper
Upto 60 Sq. mm Layer 1, 0.10 to 0.18 mm
Layer 2, 0.19 to 0.43 mm + 
combinations of insulation
IEC: 317-31/32/33
INSULATION TYPE THERMAL CLASS STANDARD APPLICATIONS
Kraft 150°C IEC 60317-27 Oil-Filled Transformers
Nomex 220°C IEC 60317-52 & 53 Dry-Type & Oil Filled Transformers
Polyester Film 155°C Acc. Customer Spec. Special Transformers (Gas Transformers)
Kapton (Polymide Paper) 240°C IEC 60317-43 & 44 Traction Motors
Mica 155°C Acc. Customer Spec. High Voltage Motors - Generators

















































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Bunched & Stranded Conductors

TAMRA manufactures a broad range of flexible bunched and strands which are used primarily in specialty single and multiconductor cables also used in special applications like motor brush leads, circuit breaker shunts and flexible bus bar.

Strands and cables are typically made of bare or tinned copper wire but strands and cables for special purposes can be manufactured using silver-plated copper & nickel-plated copper.

At TAMRA Bunching is done on double twist bunchers suitable for variety of cross sections handling delicate wires as 0.05 mm and capable to deliver mostly any type of construction including complex unilay geometry.

Stranding, at TAMRA is done both on planetary and rigid machines to handle flexible (class V) wires and solid / thick wires. Compacted conductors and shaped conductors is TAMRAs specialty.

  1. Base Materials: Cu-ETP /OFE
  2. Coating: Tin / Nickel / Silver
  3. Cross Section: ranging from 0.10 sq mm to 630sq mm
BUNCHING / STRANDING GEOMETRY
  1. S (LHS) / Z (RHS)
  2. Uni lay
  3. Concentric
  4. Sectoral Conductor
  5. Round Compact Conductor
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Braided Copper Solutions

Tamra flexbile connector are manufactured by braided tapes with bare, tin or silber coated copper diameter of 0.10 /0.20 mm . Standrd flexible are non insualted and can be custom designed .Our braided connector are used wherever conductor are exposed to permanent motion and vibration.

  1. Base material : ETP / OFE
  2. Plating : Tin / Silver / Nickel
  3. Type : Rope braided/ Square Braded and Flat Braded Conductors
  4. Length : Custom desgined
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Copper Strips

Tamra Copper Strips are used for various elecrical & mechanical applications. Tamra is the most dependable source because of its unmatchable quality.COMMUTATORS

Commutators are electrical components for which the advantages of Tamra-oxygen-free copper can be fully exploited.

Tamra-Oxygen-free copper is the purest form of the metal and offers unparalleled thermal and electrical conductivity as well as superior weldability. As a conductor, it generates much less internal heat than other copper grades and it suffers a much lower decrease in conductivity at high temperatures. A small amount of silver alloyed in copper increases the softening temperature of pure copper without any major sacrifice in electrical conductivity.

Our commutator strips, profiles and wires are also manufactured in the full range of oxygen-free silver bearing copper grades.

EARTHING

From Transformer to Towers from IT-Building to Engineering Colleges, from Hotel to Hospitals, earthing is very important for safety of human life, equipment and functioning of an electrical system.

Tamra offers strip in OFC grade and DHP grade suitable for various earthing applications.

MOTOR WINDING

Tamra Copper Strips is a trusted name amongst various pumps and motors manufacturing companies. Tamra Oxygen-free Copper Strips is best choice for edge winding. Tamra is a reliable name among various traction motor winding companies.

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Flat Bars

Tamra provide a wide range of flat copper bars for many applications in the electrical engineering industry.

Conditioning:

Our flat bars up to 6 m can be delivered in various finished conditions according to our customers requirement.

Alloys:

Tamra produces wide range of Flat Bars as below

  MAX MIN
Width 170 MM 12 MM
Thickness 1 MM 25 MM
W/T Ratio 8:1 1.4:1
Tamra manufactures alloys like Cu-ETP, Cu-OFE, CuAg, CuAg0.1 OF
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ROUND & SQUARE BARS

Tamra provide a wide range of Round & Square Bars to the OEMs in India and Overseas.

Dimension range:

4 mm to 70 mm in diameter, lengths up to 6 m

Conditioning:

We offer several packaging solutions for round & square bars in order to fulfill all of our customers requirement precisely

Alloys:

Cu-ETP, Cu-OFE, CuAg

TAMRA BARS & PROFILE APPLICATION

Tamra Bars and Profiles made of vairous alloys of copper are also used for trunking systems. The combination of high conductivity and durability make Tamra Copper the preferred choice where there are size restrictions and high current demands.

Added benefits due to the superior conductivity and reduced energy losses, which lead to a reduced lifecycle cost of the installation.

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Pv Ribbon

TAMRA is an innovator when it comes to PV ribbon products. We have been supplying the Solar Industry with our copper products, continually identifying emerging PV Ribbon technologies and engineering innovative solutions to increase the electrical output and performance of solar modules.


TAMRA BENEFITS
Smaller width
  1. to avoid sacrificing cell yield
  2. to enable 4-6 busbar cell solutions
Softer material
  1. To avoid causing stress in the soldering process
  2. To enable usage of thinner wafers
  3. To reduce electrical resistance
Straighter material
  1. To get out the full power of the module
  2. Usable also in large thin-film applications
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EARTHING STRIPS AND FLATS

We provide Earthing Strip/Flats in various dimensions and specifications to meet our customer requierments. Our products have good thermal and electrical conductivity.

Tamra makes high performing Earthing materials used in eletrical systems. The earthing is to provide an alternative channel to flow fault current, so that the impact will not harm the equipment. We manufacture as per customer's specifications. Our range includes Earthing Strips/Flats, GI Pipe/Rod Electrodes, CI Pipe/Rod Electrodes etc as per IS 3043.

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GI Pipe/Rod And CI Pipe/Plate Eletrodes

Our Electrodes are robust in combustion, which provides excellent durability and good earthing. We use fabricated pipes which are widely used in earthing applications.

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