The Smart Winder range of versatile & user friendly Semi-Automatic Winding Machines are available in several configurations, offering optimum and comprehensive winding solutions based on coil complexity, size and productivity; leading to minimum stat up time and cost-effective solutions.

Automatic CVT Winding Machine for winding elements with tabs (axial configuration) for Capacitor Voltage Transformers (CVT). The machine also facilitates automatic online testing and sorting of wound elements. The optimum combination of mechanical, pneumatic and electronic systems incorporated in the machine provides high performance coupled with reliable operation and simplicity in maintenance.

By utilizing the latest technology, materials and manufacturing techniques, the machine offers several features such as high productivity, repeat accuracy, reliability etc. Wound capacitor elements are sealed with adhesive tape, automatically extracted, flattened and transferred to a high voltage tester for dry stage testing and sorting. Integrated Dry-element tester with automatic transfer and sorting of wound elements eliminates manual handling of delicate elements ensuring better quality.

Closed-loop tension control with AC servo motors for each unwinding spool to maintain consistent tension throughout the winding cycle while facilitating very high acceleration rates and line speed. Automatic edge alignment system for each material feeder ensures high quality element produced through automatic alignment of film and foil edges during winding.

Multi Bobbin Winding Machines are automatic winding machines designed to wind coils requiring complex wind, wrap, cut & routing functions. These machines are Equipped with AC Servo motors for axes & spindle control provide outstanding performance, maintenance free operation & higher productivity. These Coil Winding Equipment features precise control of winding Machines tension, traversing and de-spooling. Every aspect of the coil winding process is monitored and controlled to produce the most efficient coil possible.

Automatic Armature Winding machines are designed for winding of various types of armature used in home appliances, power tools and automobile industry. These machines facilitate automatic wire hooking, cutting, and indexing.

Stator winding machines are automatic winding machines designed to wind multi-pole stator coil / magneto coils used in automobile sector. These machines facilitates automatic Core indexing, tap pulling and cutting and contribute to better productivity.

Flyer type Winding machines are automatic multi - spindle coil winding machines with flyer-type winding head facilitating high speed winding on fixed & asymmetric formers.

Automatic high voltage capacitor winding machine designed for winding elements (extended foil type) used in high voltage capacitors. The machine also facilitates automatic online testing and sorting of wound elements

The optimum combination of mechanical, pneumatic and electronic systems incorporated in the machine provides high performance coupled with reliable operation and simplicity in maintenance

The machine is controlled by PLC along with touch panel for ease of operation.

Automatic foil cut & fold unit for both foils eliminates manual intervention during winding ensures winding consistency. Dual Mandrel (Indexing Type), results in shorter winding cycle time and thus leading to higher productivity. Dry-element tester with automatic transfer and sorting of wound elements eliminates manual handling of delicate elements ensuring better quality.

We are offering h t capacitor winding machines are designed to wind the elements of h t capacitors (foil and film type). The automatic machine has diverse features such as : superior closed loop tensioning mechanism, automatic foil cut and fold unit, online dry element testing and sorting unit, element conveyer unit and many more.

We are offering general purpose transformer winding machine.

The machine is designed and equipped for insulation kit preparation for power transformers. The machine is built for precise indexing of heavy power transformer core held horizontally between faceplate (1800 mm dia) & tailstock (which can move axially on the base plate)

Features:

1. Offset helical reduction gear motors with built in resolver delivers precise revolutions of the core. The revolution speed is programmable in steps of 1 degree or through continuous operation by means of foot pedal.

2. The machine can address jobs up to 2500mm winding diameter and with a maximum weight of 5000 kgs (inclusive of expanding mandrel)

3. High performance PLC based controller with colour touch screen user interface governs the motion of spindle accurately.

4. Laser beam from overhead self levelling laser system provides reference line on the width of the core, along which the press board strips are pasted.

Toolings/ Winding Jigs is one of the key performance optimizer for the winding machines. We design and manufacture toolings/ winding jigs, for diverse winding applications, in accordance with the optimal winding. The toolings are methodically designed, to deliver superior winding quality with exceptional ease, even at higher winding speeds.

We are offering multi bobbin winding machines are automatic winding machines designed to wind coils requiring complex wind, wrap, cut & routing functions. These machines are equipped with ac servo motors for axes & for spindle control provide outstanding performance, maintenance free operation & higher productivity. This coil winding equipment features precise control of winding machines tension traversing and de-spooling. Every aspect of the coil winding process is monitored and controlled to produce the most efficient coil possible.

The Smart Winder range of versatile & user friendly Semi-Automatic Winding Machines are available in several configurations, offering optimum and comprehensive winding solutions based on coil complexity, size and productivity; leading to minimum stat up time and cost-effective solutions.

Automatic CVT Winding Machine for winding elements with tabs (axial configuration) for Capacitor Voltage Transformers (CVT). The machine also facilitates automatic online testing and sorting of wound elements. The optimum combination of mechanical, pneumatic and electronic systems incorporated in the machine provides high performance coupled with reliable operation and simplicity in maintenance.

By utilizing the latest technology, materials and manufacturing techniques, the machine offers several features such as high productivity, repeat accuracy, reliability etc. Wound capacitor elements are sealed with adhesive tape, automatically extracted, flattened and transferred to a high voltage tester for dry stage testing and sorting. Integrated Dry-element tester with automatic transfer and sorting of wound elements eliminates manual handling of delicate elements ensuring better quality.

Closed-loop tension control with AC servo motors for each unwinding spool to maintain consistent tension throughout the winding cycle while facilitating very high acceleration rates and line speed. Automatic edge alignment system for each material feeder ensures high quality element produced through automatic alignment of film and foil edges during winding.

Multi Bobbin Winding Machines are automatic winding machines designed to wind coils requiring complex wind, wrap, cut & routing functions. These machines are Equipped with AC Servo motors for axes & spindle control provide outstanding performance, maintenance free operation & higher productivity. These Coil Winding Equipment features precise control of winding Machines tension, traversing and de-spooling. Every aspect of the coil winding process is monitored and controlled to produce the most efficient coil possible.

Automatic Armature Winding machines are designed for winding of various types of armature used in home appliances, power tools and automobile industry. These machines facilitate automatic wire hooking, cutting, and indexing.

Stator winding machines are automatic winding machines designed to wind multi-pole stator coil / magneto coils used in automobile sector. These machines facilitates automatic Core indexing, tap pulling and cutting and contribute to better productivity.

Flyer type Winding machines are automatic multi - spindle coil winding machines with flyer-type winding head facilitating high speed winding on fixed & asymmetric formers.

Automatic high voltage capacitor winding machine designed for winding elements (extended foil type) used in high voltage capacitors. The machine also facilitates automatic online testing and sorting of wound elements

The optimum combination of mechanical, pneumatic and electronic systems incorporated in the machine provides high performance coupled with reliable operation and simplicity in maintenance

The machine is controlled by PLC along with touch panel for ease of operation.

Automatic foil cut & fold unit for both foils eliminates manual intervention during winding ensures winding consistency. Dual Mandrel (Indexing Type), results in shorter winding cycle time and thus leading to higher productivity. Dry-element tester with automatic transfer and sorting of wound elements eliminates manual handling of delicate elements ensuring better quality.

We are offering h t capacitor winding machines are designed to wind the elements of h t capacitors (foil and film type). The automatic machine has diverse features such as : superior closed loop tensioning mechanism, automatic foil cut and fold unit, online dry element testing and sorting unit, element conveyer unit and many more.

We are offering general purpose transformer winding machine.

The machine is designed and equipped for insulation kit preparation for power transformers. The machine is built for precise indexing of heavy power transformer core held horizontally between faceplate (1800 mm dia) & tailstock (which can move axially on the base plate)

Features:

1. Offset helical reduction gear motors with built in resolver delivers precise revolutions of the core. The revolution speed is programmable in steps of 1 degree or through continuous operation by means of foot pedal.

2. The machine can address jobs up to 2500mm winding diameter and with a maximum weight of 5000 kgs (inclusive of expanding mandrel)

3. High performance PLC based controller with colour touch screen user interface governs the motion of spindle accurately.

4. Laser beam from overhead self levelling laser system provides reference line on the width of the core, along which the press board strips are pasted.

Toolings/ Winding Jigs is one of the key performance optimizer for the winding machines. We design and manufacture toolings/ winding jigs, for diverse winding applications, in accordance with the optimal winding. The toolings are methodically designed, to deliver superior winding quality with exceptional ease, even at higher winding speeds.

We are offering multi bobbin winding machines are automatic winding machines designed to wind coils requiring complex wind, wrap, cut & routing functions. These machines are equipped with ac servo motors for axes & for spindle control provide outstanding performance, maintenance free operation & higher productivity. This coil winding equipment features precise control of winding machines tension traversing and de-spooling. Every aspect of the coil winding process is monitored and controlled to produce the most efficient coil possible.