Material Testing Machine Service

Ichalkaranji, Kolhapur, Maharashtra

This machine is used to test the fatigue strength of materials and to draw S-N diagram by research institute, laboratories, material manufacturers and various industries. This is rotating beam type machine in which load is applied in reversed bending fashion. The standard 8 mm dia specimen is held in special holders at its ends and located such that it experiences a uniform bending moment. The specimen is rotated at 4200 rpm by a motor. A complete cycle of reversed stresses in all fibres of the specimen is produced during each revolution. The bending moment is applied with the lever system and can be easily changed by moving a weight over the lever. Total number of revolution at which the specimen fails are recorded by a mechanical counter. An interlocking system puts off the motor at specimen failure. Machine meets requirement of IS 5075-1969.

Features

• Table model, no need of foundation.
• Simple lever system for changing load.
• Calibration in Nm available on request.
• Light weight, Simple design, Compact Size.

We are a renowned Manufacturer and Exporter of Computerised Universal Testing Machine based in India. Designed to precision, the Universal Testing Machine offered by us is widely used for testing purposes in varied processes. Made from the best quality raw materials, our Universal Testing Machine possesses reliability and durability. Further, the clients can avail from us, the quality-tested Universal Testing Machine at very reasonable prices in the markets.

Hydraulic Controls : Hand operated wheels are used to control the flow to and from the hydraulic cylinder. The regulation of the oil flow is infinitely variable incorporated in the hydraulic system is a regulating valve. Which maintains a practically constant rate of piston movement. Control by this valve allows extensometer readings to be taken.

Electronic Control PanelThe electronic control panel is built using 8085 microprocessor which incorporates state of the art technology with following features :

• Front panel membrane type key board for test setup.
• 7 seg digital display of load displacement / extension. Printer port interface
• Serial port for communication with Pc.
• Optional add-on facility for electronic extensometers & electronic load pacer.
• Storage of important parameters such as peak load, displacement at peak load & maximum displacement alter test.
• Period selection to take care of initial slippage

Serial Communication & Software Package On Pc : The MTMS-UTME series control panel can be hooked to any PC using RS-232 communication port. offers different exhaustive application. Window based software packages on PC to enable the user to effectively evaluate different parameters.

The features include :

• User friendly main menu with pop up menus prompt messages and help windows.
• Extensive graphics on screen for curve plotting, magnification and zooming.
• Evaluation of wide range of user selectable parameters such as young's modulus. yield stress. proof stress etc.
• Advanced file handling for data storage. Printout option for reports. data and
• graph etc.
• Optional software package for statistical evaluation.
• Custom built application software to suit customer requirements

Accuracy and Calibration : All Computerised Universal Testing Machines are closely controlled for sensitivity. accuracy and calibration during every stage of manufacture. Every machine is then calibrated over each of its measuring ranges in accordance with the procedure laid down in British Standards 1610: part 1: 1992 and 10: 1828:Part 1: 1991.Below 20% of the selected range. the maximum permissible error is 0.2%ofthe full load reading.

We are manufacturing as well as supplying Impact Testing Machine in India. Our Impact Testing Machine is designed for conducting Izod & Charpy test. The test method conforms to BS: 131: part 4 1972 (Amended 15 Aug – 1993) & BSEN: 10045 – 2: 1993.

Details :

• Constriction and functions of Impact Testing Machine - The Pendulum is mounted on antifriction bearings. It has two starting positions, the upper one for Charpy and the lower one for Izod testing. On release, the pendulum swing down to break the specimen and the energy absorbed in doing so is measured as the difference between the height of drop before rupture & height of raise after rupture of the test specimen and is read form the maximum pointer on the dial scale.
• Controls of Pendulum - The Pendulum supported in the starting position is by a self resetting latch. The release mechanism is operated by lever. The pendulum release latch is operated only when this lever is operated.
• Strikers & Supports - There are two strikers & one combined support available for fitting into the pendulum & on to the base of the machine for Izod, Charpy test. Changing from one striker to another is achieved simply by fixing the new striker into its position.
• Charpy Test - The charpy test piece rests on alloy steel supports anvils. Fitted on the base of the machine rigidly held in position by allen screws. End stopper is provided for quickly & accurately loading the test piece centrally between the supports.
• Izod Test - The Izod test piece is clamped vertically in Izod support anvils, fitted on the base of the machine. The support is provided with a machined vertical groove to suite the test piece size. The front clamp piece & allen screw enable clamping of the test piece in correct height with the help of Izod setting gauge supplied.

Optional Accessories :

• Caliper gauge for checking V notch for Izod & Charpy as per BS: 131: Part 1, 2, 3
• Depth notch gauge including V & U notch, angle & radius
• Self centering tong
• V – Notch milling cutter
• U – Notch milling cutter

Buyers can avail themselves of high-performance Digital Impact Testing Machine at best prices from us! We are one of the eminent Manufacturers and Suppliers of Digital Impact Testing Machine in Maharashtra. We fabricate these machines to perform Izod and Charpy tests. The methodologies adopted to conduct these tests adhere to BS : 131 : Part 4-1972 (Amended 15 Aug. 1993) BSEN : 10045-2 : 1993.  

Working :

• The Pendulum is mounted on antifriction bearings. It has two starting positions, the upper one for Charpy & the lower one for Izod testing. On release, the pendulum swings down to break the specimen and the energy absorbed in doing so, is measured as the difference between the heights of drop before the rupture of the test specimen and is read from the maximum pointer position on the dial scale.
• (It is read on the digital readout in case of electronic machines.)
• There are two strikers and one combined support available for fitting in to the pendulum and onto the base of the machine for the Izod, Charpy test respectively. Changing from one striker to another is achieved simply by fixing the new striker into its position.

Optional Accessories :

• Caliper gauge for checking V notch for Izod & Charpy.
• Templates for checking 10 x 10 mm cross section of Izod / Charpy test specimen
• Depth notch gauge including V & U notch gauges for checking depth blow V/U notch, angle and radius.
• Self centering tong for quick and accurate setting of Charpy test specimen.
• 'V' notch milling cutter
• 'U' notch milling cutter

We are the prominent Manufacturer & Supplier of high performance Digital Torsion Testing Machine. Fabricated using high-grade parts and components, our Digital Torsion Testing Machine is acknowledged for excellent performance, high strength, accurate results and longer service life. Our machine is thoroughly inspected by our quality analysts and complies with the set standards. We make available our Digital Torsion Testing Machine at market leading rates.

Features :

• 5 Digit 7 Segment ½ inch Red LED Display for LOAD Indication
• 4 Digit 7 Segment ½ inch Red LED Display for Angle of Rotation
• 2 Digit 7 Segment ½ inch Red LED Display for Number of Rotation
• Selection of Units Kgm or Nm for load
• Selection of Units Deg or Rad for Angle of Rotation
• Real Time Clock for report generation
• Password to safeguard unauthorized access for calibration and other important settings
• Multifunction Keyboard to select the parameters
• Data storage of last 25 Test Reports. The data of all the settings and reports is in memory even if power is absent.
• Report Printing facility on DOT MATRIX 80 column printer
• Rs232 communication facility(optional)
• Potential free NO contact(rated 2A @ 230Vac) to START/STOP TEST cycle.
• Safety Fuse Link(20mm) rated 230V, 1A provided inside the controller

MTMS Make Analog Cum Computerised Universal Testing Machine is designed for testing metals and other materials under tension, compression bending, transverse and shear loads. Hardness test on metals can also be conducted.

Principal of Operation : Operation of the machines is by hydraulic transmission of load from the test specimen to a separately housed load indicator. The hydraulic system is ideal since it replaces transmission of load through levers and knife edges, which are prone to wear and damage due to shock on rupture of test pieces. Load is applied by a hydrostatically lubricated ram. Main cylinder pressure is transmitted to the cylinder of the pendulum dynamometer system housed in the control panel. The cylinder of the dynamometer is also of self-lubricating design. The load transmitted to the cylinder of the dynamometer is transferred through a lever system to a pendulum. Displacement of the pendulum actuates the rack and pinion mechanism which operates the load indicator pointer and the autographic recorder. The deflection of the pendulum represent the absolute load applied on the test specimen. Return movement of the pendulum is effectively damped to absorb energy in the event of sudden breakage of a specimen.

Electronic Control Panel :

The electronic control panel is built using 8085 microprocessor which incorporates state of the art technology with following features :

• Front panel membrane type key board for test setup.
• 7 seg digital display of load displacement / extension. Printer port interface
• Serial port for communication with Pc.
• Optional add-on facility for electronic extensometers & electronic load pacer
• Storage of important parameters such as peak load, displacement at peak load & maximum displacement alter test.
• Period selection to take care of initial slippage

Serial Communication & Software Package On Pc : The MTMS-UTME series control panel can be hooked to any PC using RS-232 communication port. offers different exhaustive application. Window based software packages on PC to enable the user to effectively evaluate different parameters.

The features include :

• User friendly main menu with pop up menus prompt messages and help windows.
• Extensive graphics on screen for curve plotting, magnification and zooming.
• Evaluation of wide range of user selectable parameters such as young's modulus. yield stress. proof stress etc.
• Advanced file handling for data storage. Printout option for reports. data and graph etc.
• Optional software package for statistical evaluation.
• Custom built application software to suit customer requirements

Features :

• Fully Computerised (PC Based) Brinell Hardness Tester.
• Direct and accurate measurement of Brinell Hardness Number using "State of Art" image processing technology.
• 'Wide Testing Range' - from soft metal to medium hardness steels.
• High accuracy and repeatability of measurement at all loads.
• Faster measurement yielding to higher productivity.
• Hydraulic loading and unloading cycle.
• Advanced Window based software.
• Latest GUI Features
• User friendly software with all help file and Windows Features.

Online indentation setting and focusing on PC monitor :

• Advance image processing : Algorithms implemented for precise calculation of hardness numbers with various options to cover all ranges of specimen.
• Batch file Processing
• Option for data/storage and reports generation.

Statistical Evaluation : Software for calculating standard deviation, mode medium, histogram etc.

Wide options in calibration mode :

• Extensibility for future advanced image processing analysis requirements.
• 'MTMS' Computerised Brinell Hardness Tester, Model MTMS-B 3000-PC is a simple and a accurate means to produce automatically measures the ball indentation to give Brinell hardness number. These testers are suitable for measuring the hardness of metallic parts with wide leasting range - from soft to hard, and their accurate results are widely acclaimed. These testers strictly confirm to IS:2281, BS:10003-2 and ASTM E-10.

Construction : The robust machine frame is designed to accommodate the high precision loading system and an optical device with CCD camera. Specimen is placed on a testing table and brought in contact with clamping cone. Load/Unload/Read operations are done through a 3-position hand lever. The image is digitized using a CCD camera fitted on the optical device and is captured by the PC. The diameters of the indentation are directly measured by Pc to give the Brinell Hardness Number directly.

MTMS Make Front Loading Universal Testing Machine is designed for testing metals and other materials under tension, compression bending, transverse and shear loads. Hardness test on metals can also be conducted.

Principal of Operation : Operation of the machines is by hydraulic transmission of load from the test specimen to a separately housed load indicator. The hydraulic system is ideal since it replaces transmission of load through levers and knife edges, which are prone to wear and damage due to shock on rupture of test pieces. Load is applied by a hydrostatically lubricated ram. Main cylinder pressure is transmitted to the cylinder of the pendulum dynamometer system housed in the control panel. The cylinder of the dynamometer is also of self-lubricating design. The load transmitted to the cylinder of the dynamometer is transferred through a lever system to a pendulum. Displacement of the pendulum actuates the rack and pinion mechanism which operates the load indicator pointer and the autographic recorder. The deflection of the pendulum represent the absolute load applied on the test specimen. Return movement of the pendulum is effectively damped to absorb energy in the event of sudden breakage of a specimen.

Salient Features

• Front loading crossheds with easy grips charging
• Hydrolic Gripsing
• Servo control for load/strain rate control
• Manual as well as computer control
• Most simple and Easy to use
• Able display force value and changed sharp value
• Confirms BIS 1825-1991 and ISO -7500--1986
• Able proceed tensile, compression force, peeling, tearing testing
• Auto Load Selector
• Loading Accuracy as high as ±1%
• Straining at variable speeds to suit a wide range of materials
• Wide range of standard and special accessories, including load stabilizer
• Fully enclosed and protected pendulum
• Large effective clearance between columns enables testing of standards specimens as well as structures

Designed for testing the Brinell Hardness of metals and alloys, the Brinell Hardness Testing Machine is of vital importance in industrial sector. We bring for the high-grade Brinell Hardness Testing Machine for clients across the globe. We are named amidst the prominent Brinell Hardness Testing Machine Manufacturers, Exporters, and Suppliers in Maharashtra (India).

MTMS Make Universal Testing Machine is designed for testing metals and other materials under tension, compression bending, transverse and shear loads. Hardness test on metals can also be conducted.

Principal of Operation : Operation of the machines is by hydraulic transmission of load from the test specimen to a separately housed load indicator. The hydraulic system is ideal since it replaces transmission of load through levers and knife edges, which are prone to wear and damage due to shock on rupture of test pieces. Load is applied by a hydrostatically lubricated ram. Main cylinder pressure is transmitted to the cylinder of the pendulum dynamometer system housed in the control panel. The cylinder of the dynamometer is also of self-lubricating design. The load transmitted to the cylinder of the dynamometer is transferred through a lever system to a pendulum. Displacement of the pendulum actuates the rack and pinion mechanism which operates the load indicator pointer and the autographic recorder. The deflection of the pendulum represent the absolute load applied on the test specimen. Return movement of the pendulum is effectively damped to absorb energy in the event of sudden breakage of a specimen.

Salient Features :

• Most simple and Easy to use
• Able display force value and changed sharp value
• Confirms BIS 1825-1991 and ISO -7500--1986
• Able proceed tensile, compression force, peeling, tearing testing
• Auto Load Selector
• Loading Accuracy as high as +/-1%
• Straining at variable speeds to suit a wide range of materials
• Wide range of standard and special accessories, including load stabilizer
• Fully enclosed and protected pendulum
• Large effective clearance between columns enables testing of standards specimens as well as structures

We are ranked among the most credible Manufacturers and Suppliers of MTMS Make Rockwell Hardness Testing Machine in India. All the models of Rockwell Hardness Testing Machine are suitable for testing hardness of metals & alloys of all kinds hard or soft, whether flat, round or irregular in shape. Rockwell Hardness Testing Machine is simple in design, easy to operate, and quite sensitive. Rockwell Hardness Testing Machine is used in schools, laboratories, tool room, inspections departments, industries etc.

We manufacture and supply Vickers Hardness Testing Machine in India. Our Vickers Hardness Testing Machine is simple & accurate in design. Vickers Hardness Testing Machine is suitable for measuring the hardness of precision metallic parts with wide testing range – from soft to hard & accurate results are widely acclaimed. Our Vickers Hardness Testing Machine strictly conforms to IS:1754: 2002 & ISO 6507 – 2: 1997.

Features : Wide testing range, from soft metal such as lead, up to the hardest, like hardened steel Tiny indentation allows testing of precision finished parts. Thin sheet metal is perfectly tested because applied load is very small. Same hardness number is obtained on the same specimen, regardless of the load applied Motorized loading and unloading cycle Built – in projection screen to get accurate result.

Construction : To accommodate the high precision loading system & an optical projection screen the machine frame is designed sturdy. Specimen is to be placed on testing table. The test cycle is fully automatic. The accurate load is applied on a diamond penetration by means of a lever & weights. The load is removed automatically after a specific lapse of time. The objective is indexed with the test piece & the diamond indentation is projected on the measuring screen. The diagonals of the indentation can be measuring by means of the micrometer screw of the projection screen.

Erichsen Testing Machine, we offer, is fabricated from high-grade materials, in compliance with the standards. The machine is reckoned upon for functioning in a speedy and hassle-free way. Its deep drawing test is well acclaimed in the entire industry. It is specially designed to perform Erichsen Cupping Test on metals. And its convenient clamping makes it stand out. We are counted among the leading Manufacturers and Suppliers of Erichsen Testing Machine in Maharashtra.   

Details :

• Suitable for cupping tests on sheet metals.
• Having thickness from 0.1 to 2 mm.
• Least count of measurement - 0.01 mm.

Installation :

• It is recommended that the machine is mounted on a rigid table.
• Reserves rights of change in the above specifications due to constant improvement of the design.
• The dimensions given above are all approximate.

MTMS offer Torsion Testing Machine (MTMS-TT), which are designed to check tensional property of various metal wires, tubes and bars. Further, we also calibrate these machines as per the latest and relevant industry standards.

Features :

• Suitable for Torsion and Twist test on various metal rods and flats.
• Torque Measurement by pendulum dynamometer system.
• Auto torque selector to adjust torque ranges.
• Geared motor to apply torque to specimen through gearbox.
• Autographic recorder for relation between torque and angle of twist.
• Accuracy + 1 % of the true torque.
• Working Function
• Torque applied to the specimen is transferred to measuring dial through lever mechanism.
• Torque is measured by Pendulum Dynamometer system.
• Torque ranges can be adjusted by required torque at other end of specimen.
• Autographic recorder gives the relation between Torque and Angle of Twist.
• Calibration is within ±1% within operating range of all models.

Digital Rockwell Hardness Testing Machine that rolls off our manufacturing unit is fabricated from quality materials to test a wide range of metals and alloys. The machine is set under the supervision of experts and as per the client’s specific requirements. It features an LED bar indicator, which is used for setting the position and ease the operation. Its larger display and convenient handling makes it user friendly. We are emerging as the promising Manufacturer and Supplier of Digital Rockwell Hardness Testing Machine in Maharashtra.   

Features :

• Motorized for automatic operation cycle i.e. load / dwell / unload
• Preliminary Test Force - 98.07N (10 kgf.)
• Additional Test Force - 490.3, 882.6, 1373N (50, 90, 140 kgf.)
• Total Test Force - 588.4, 980.7, 1471N (60, 100, 150 kgf.)
• Test Force selection by external dialing
• Set position with LED bar indicator for easy operation
• Key board entry through reliable membrane switches for scale / GO-NOGO / dwell time selection
• Large size scale display for easy reading with 0.1 Rockwell resolution
• Parallel output for connecting dot matrix printer to get results indicating serial number of tests, hardness scales, hardness value and high / good / low indication

Principal :

• Rockwell, Rockwell superficial & Rockwell cum Brinell tests consists of forcing an indentor (Diamond or Ball) into the surface of a test piece in two steps i.e. first with preliminary test force and thereafter with additional test force and then measuring depth of indentation after removal of additional test force (Remaining preliminary test force active) for measurement of hardness value.
• MTMS -RASNE series machines are suitable for Rockwell, Rockwell superficial & Rockwell cum Brinell tests. These are motorized digital Hardness testers having LCD display for easy hardness measurement. The results are displayed in 0.1 Rockwell unit for more accurate measurement.

Operation :

• Various parameters of test can be set on front panel by operation of key board and observing LCD display Viz high/low limits, dwell time, auto/manual start, printer selection, scale selection etc. All set data can be verified edited by pressing SCL key one after another.
• Machine operation is very simple. The normal mode is a bar followed by "SET" indication. Raise elevating screw slowly through bar indication till "SET" position which will show "PRESS START" indication. Now press "START" button. Loading/unloading cycle will be completed and hardness is shown on LCD display with High/Good/Low indication. Lower down elevating screw. Panel will show normal mode for next test. Also when required 'AUTO START' on front panel by operation of key board & observing LCD Display then raise elevating screw slowly through bar indication till "SET" position then it will starts loading/unloading cycle automatically & hardness is shown on LCD Display with High/Good/Low indication.

Our Computerized Vickers Hardness Testing Machine is efficient in estimating the Vickers hardness number by measuring the diamond’s indentation in an automated way. The result is simply to draw and is accurate enough to rely upon. It is also ideal for estimating the hardness of various metallic components. It is set in absolute accordance with IS 1754 – 2002. We are emerging as the promising Manufacturer and Supplier of Computerized Vickers Hardness Testing Machine in Maharashtra.

The Software Includes :

• Online indentation setting and focusing on PC monitor
• Facility for Auto / Remote Auto / semi Auto / Manual modes of operation
• Well managed database saves readings W.R.T. batch and certificate
• Report generation in the form of certificate and graph with variation and histogram
• Facility for calibration and check of calibration
• Advance image processing algorithm implemented for automatic measurement
• Statistical data is provided for a batch results and include standard deviation, mean, medium, minimum and maximum reading
• Measuring scale Calibration / Verification on PC monitor

PC Requirements :

• 1.8 gigahertz (GHz) or faster processor
• 1 gigabyte (GB) RAM minimum
• Microsoft Windows XP operating system
• Display screen resolution minimum 1024 by 768 pixels
• Two free USB 2.0 ports
• Free update of software for Windows 7/8 in near future

MTMS make TNE series machines are electronic screw driven machines with precision screw and column construction and variable speed drive. These are high precision, high performance universal testing machines, maximum capacity up to 100 kN. With the help to computer and micro-computer, all the operations from control of load to processing of data are carried out with excellent performance, reliability, flexibility and easy operation. The machines are suitable for studying mechanical behavior of various materials like iron and metals, rubbers, plastics, ceramics, fabrics, composites, cables and wires. As a matter of fact, it is an indispensable instrument for the modern industries. Two options are available mainly acme threaded screw with DC motor drive and ball lead screw with servo drive. The machines confirm to IS, BS & ASTM standards.

Machine Features :

• Computer controlled mechanism under windows 2000/XP
• Variable speed drive with DC / AC servo drive options.
• Automatic identification and interchangeability of load cells.
• Different clamping devices to suit specific test requirement.
• Safety interlock by end limit switches and by overload sensing.

TNE Series : Depending upon test requirements and budget, TNE series machines are available with following options.

DRIVE - DD : DC motor with thyrister drive to give speed ratio of 1:10 as standard and 1:100 as optional.

DRIVE - SD : Servo motor & PWM drive to give speed ratio of 1:1000.

Economical Models : These machines are with a rigid, stable structure with high stiffness, two columns and a single screw. Machine uses three phase induction motor with fixed speed as standard. A variable speed drive is available as option.

Load Cells : Universal load cells of following capacities are available. - 50N, 100N, 250N, 500N. 1kN, 2.5kN, 5kN, 10kN, 25kN, 50kN, 100kN. Any other load cell as per requirement.

Grips and Clamping Device :

• Wedge type grips for flat / round specimen.
• Compression plate.
• Special grips as per requirement.
• Vise type grips.
• Bending fixture.
• Shear attachment.