Cleaning Machine

Our Complete range of products are Strip Cleaning Machine, pipe / tube Cleaning Machine, INTERNAL / EXTERNAL PIPE CLEANING MACHINE, Structure Cleaning Machine and Rod Cleaning Machine.

Strip Cleaning Machine

STRIP CLEANING MACHINE

Strip cleaning machine are used for stainless steel, descaling of carbon steels. This machine consist of multiple centrifugal blast wheels each of them driven by individual motors to give a through cleaning. The jobs kept on suitable conveying system with variable speed flexibility. The jobs enters the blast cabinet for cleaning from abrasives fired by multiwheels for homogenous finish.

Operation:The strip is fed from de-coiler to inward side of tunnel /vestibule of pinch rollers of shot blasting machine. Then the strip enters into blasting chamber for blasting operation/purpose.8 no of blast wheel stations are located strategically on to blasting cabinet.(i.e 4 wheels are located on top of blasting cabinet and 4 wheels are located on to bottom portion of blasting cabinet) .the blasted /cleaned strip moves forward and enter into out let tunnel/ vestibule. From there strip is pulled by coiler and other equipment (arranged by customer).The machine is designed for cleaning strip @ 60 mtr per minutes.

Operating Principle :The machine entails robust and sturdy Blast Cabinet on which 8 Nos. of Blast Wheel Station are located at descaling angle. The cabinet is also equipped with Abrasive Recovery & Cleaning System and Dust Collector for ventilating Blast Cabinet. The strip is fed from decoiler to inward side of tunnel through pinch roller of Shot Blasting Machine. The strips enters into Blasting Chamber for Blast cleaning application. 8 Nos. of Blast Wheel Stations cleans the strips from both sides in single pass. The strip is pulled by Coiler and other equipment and adjustable as per requirement. Maximum Coil Strip is of 60 mtrs. per minute can be achieved. The entire operation of machine is meticulously controlled by PLC.

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Pipe / Tube Cleaning Machine

No. of Blast Wheel 2
No. of Blades (each wheel) 8
Size of Blast Wheel 50R210
H.P. of Blast Wheel 100 HP x 2 Nos.
R.P.M. of Blast Wheel 1850
Approx. Shots flow rate 700 Kg /minute
Shot Velocity 70-80 Mtrs./Sec.
Shots Consumption rate 0.13 kg/hp/ hr
Initial Charge of Shots 4000 Kg. (to be provided by purchaser)
Size of Component (Maximum) 4″ to 56″ dia ( Pipes) Length – 4500mm- 12000mm max
Drive For Bucket Elevator 15 HP
Drive For Screw Conveyor (total) 7.5 HP
Skew Roller Conveyor Systems Upto 2mtr/min
Length of conveyor (inlet) 10000 mm
Length of conveyor (outlet) 13000 mm
Compressed Air requirement at 6 Kg/Cm² pressure 25 CFM AT 7 Kg./cm²
Dust collector System Vibratory Shaking type
Capacity of dust collector 15000 cfm
Filter cloth area 316 sq mtr
No of bags 300 nos
Type of bags Fabric Bag type
Geared Motor 4 Nos
HP of geared motor 1.0 HP each
Bag Cleaning Vibratory Shaking type through sequential timer
Noise Level 80-85 dB (A) at 3 Mtr. From Machine.
Cleaning Standard SA 2.5-3
Job Movement Rotational with linear movement
Control Panel Centralised Cubical type panel
Total Power Required 268.5 HP(200 kw)
Blast Wheel 100 HP x 2 200.0
Bucket Elevator 15 HP x 1 15.0
Upper Screw Conveyor 7.5 HP x1 7.5
Inlet Conveyor 1 HP x 3 3.0
Outlet Conveyor 1 HP x 3 3.0
Dust Collector 40 HP 40

Surfex` Airless Shot Blasting Machine Conveyor type for cleaning of Metallic Pipes with Blast Cabinet, Bucket Elevator, Abrasive Cleaning System, Abrasive Separator, dust collector, Control Panel & electric Motors but without Blast Wheel Assembly Qty. 2 Nos. & Skew Roller Conveyor System.

STANDARD ACCESSORIES :

a) Blast Cabinet with Inspection Door, Bucket Elevator, Abrasive Cleaning System & Abrasive Storage Silo.

b) Automatic Abrasive Control Valve cum sound reducer.

c) Cabinet Liner The entire cabinet is lined with long life Mn. Steel sheet having thickness 8mm are provided. The Door is also lined with 6mm Mn. steel plate.

d) Vibratory Shaking type Dust collector.

e) Independent Cubical Control Panel with ammeter and Voltmeter and timers, push button, contactor, thermal overload relays, overload protection, indicating lamps and main isolator, soft starters, sensors, transformer etc.

f) Electrical Motors Various motors as details in the technical specification sheet having TEFC Construction 3 phase, 415 volts, 50 cycles, ABB, CG make . Generally as per enclosed Technical Specification Sheet.

TECHNICAL SPECIFICATION SHEET

Note: Above specifications are subject to change due to continuous development of product.

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INTERNAL / EXTERNAL PIPE CLEANING MACHINE

The machine works on pressure blasting principle as a pressure blaster. Pipes having same diameter & length are placed on the blasting station [Loading/unloading arrangement]. The four lance blast nozzles mounted on Carriage work car, move forward inside the pipes. [One lance in each pipe] The blasting will start at home position .The pipe is blast clean internally in forward stroke. Now the Carriage work car stops, the blasting is completed & purging air flows to clean the abrasive from the pipe during return stroke. The blasted m.s.pipe will be unloaded & new pipes will be loaded for blasting.

Used abrasive and dust created during blasting is sucked through suction hose to reclaimer where abrasive is reclaimed and collected in a storage tank for recycling through blast generator and the dust is carried ahead and collected around the pleated bags and clean air is discharged into the atmosphere. The operator has only to load and unload the m.s.pipe on inclined platform. V type chain conveyor is provided for automatic lifting of pipe one by one .

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