Surface Coating Systems

UPSIDC Industrial Area, Baghpat, Uttar Pradesh

The Powder Coating Plants, which we offer, are used for surface finishing for diverse Plant and Machinery industry. Our Powder Coating Plant supports tough and flexible powder coating system, which is done on diverse equipment. Further, our capacity to provide painting solutions to the clients on a turnkey basis has set us apart from the rest. DetailsBatch (Monorail/Trolley Type)/Automatic (Overhead/Inverted Conveyor Type) Complete with Spray Equipment, Spray Booths and Curing Ovens Ground and Elevated Type. (Diesel, LPG, CNG, LDO, Electrical, IR Fired Type etc.) Highlights

• Smooth interior wall surface
• Anti-static panels that reduce the attraction of powder coating
• Easy to clean
• Designed to provide a clean flow of air for the operator.

Powder Coating SolutionsWe are engaged in offering the best Powder Coating Solutions for spray booth that are fabricated with mild steel and stainless steel. Powdered coating spray booth are fitted with good quality spray guns and paint tank. These Spray Booths, which are powder coated, are known for accommodating several processes such as dry back, down draft, spray coating the parts with liquid paint and water wash. The capacity of these booths can be customized as per the requirements of the users. Powder Coating SystemsThe Powder Coating Systems for several booth plants are offered in diverse specifications as per the industrial needs and industrial requirements. The two most prominent features of our Powder Coating Systems are they are highly durable and eco-friendly.

We offer a wide range of Industrial and Technical Equipment. Lacquering Plant is one of the many plants manufactured by us which finds its application in paint shop. Lacquering Plant gets heated indirectly when clean air is circulated over stainless steel fabricated heat exchangers. Lacquering plant is angle iron fabricated in which insulated cassettes are fixed. Heat resistant sealant seals are used in the joint between the cassettes. The Lacquering Plant comprises of Easy Cure Curing Ovens whose parts are uniform and free from discoloration or dirt rejects. Cure oven heating system gradually and steadily raises the part temperature from the ambient temperature to the set point temperature even before the parts enter the oven. Once the parts reach the set point, they will be maintained within 2 to 3% of this set point temperature beginning from the top to the bottom for the remaining conveyor path in the oven. Oven Construction : Our ovens are of a modular design that is made using interlocking oven panels. Our ovens contain non-settling, non-combustible, non-asbestos type industrial insulation rated for 500ºF. These oven panels are supported by a substantial structural steel framework that is designed with an allowance to prevent uncontrolled expansion from repeated heat up and cool down cycles. Easy Cure ovens are designed to suit all modes of heating options available. We design ovens with following heating options :

• Electrical
• Direct Gas-Fired
• Indirect Gas-Fired (Natural Gas, LPG, coal-gas etc.)
• Indirect Oil (Diesel) Fired
• Electrical Infrared

Other Details :

• Minimum Order Quantity : 1 Piece
• Approx. Price : Rs 5 Lakh / Piece

We are counted among the trusted Pre Treatment Plant Manufacturer and Supplier. Our Pre Treatment Plant is demanded in diverse industries for executing Powder Coating and Painting Processes. Our Pre Treatment Plant is manufactured using world-class materials and components. The Pre Treatment Plants, which we offer, are easy to handle and simple to work with. Details

• Batch (Hoist Type)/Automatic (Overhead Conveyor/Transporter Type)
• Complete with Heating Systems and all other accessories
• Both Type Deep and Spray Type

The Seven Stages Are As Follows

• Water Rinse
• Derusting
• Water Rinse
• Phosphating
• Water Rinse
• Passivation

What is Pre Treatment Process?Pretreatment process is one of the most important and essential parts of the Powder Coating or Painting process. As all the materials, which have to be Powder Coated / Painted has to be totally cleaned and free from dust, oil, rust, scale and any other impurity on the surface. The materials, which need to be Painted/Powder Coated must be cleaned properly, and should be free from oil, rust, scale, dust and any other type of impurity, if any. This entire process is referred by the name of Pretreatment Process. The process consists of up to eight tank system; materials that need to be passed through diverse industrial chemical process and the result should be a crystal clean surface of metal with a protective coat. The Seven Stages Are As Follows

• Degreaseing : For removing of oil, dust and any greasy substances. The chemical is basically alkaline and made as 15% Strength in water. The chemical is heated up-to 60 degree. The jobs are then dipped in solution for 5 min and due to Chemical reaction all the dust, oil and greasy substance is removed.
• Water Rinse : For cleaning and removing the excess detergent. The plain water is in the tank and when the components are dipped, excess detergent is removed and the Components are washed.
• Derusting : For removing the rust and scale on components. The chemical is basically acidic and a solution of 15% in water is made. The components are dipped for 5-7 min depending on the amount of rust. The components then become virgin and ready for next process.
• Water Rinse : The excess chemical is washed in the water
• Phosphating : For giving a adhesive coat on metal. The solution is made of 10% in water. The components are kept in the solution for 5-10 min depending on the Coating required on the jobs. The solution is generally heated up-to 60-70 degree.
• Water Rinse : For removing excess solution
• Passivation : For giving a protective coat on the phosphated job. The solution is made of 5% strength. The chemical is heated up-to 60 degree C. The jobs are then dipped in solution for approx 2-3 min and a protective coat comes on the job. After the above process the metal is ready for Painting or Powder Coating.

For Aluminium & Brass ComponentsThe pretreatment process is different for the Aluminium and Brass components, when compared to the process of the MS The cleaning process for Aluminum and Brass Components includes the following steps

• Degreasing : To clen the extra oil and grease on the components
• Water Rinse : To wash out and remove the excess degrees material from the Components
• Passivation : To make the surface active for the acceptance of Powder

A short cut procedure for the cleaning of MS components is as follows

• Degrease
• Water Rinse

Dip in Three in One solution for phosphating and passivation. Then the components are taken, dried and Powder Coated / Painted for casting or making forged components. Generally, they are shot/sand blasted and then powder coated/ painted. However, these components are to be coated within one hour of being shot/sand blasted, as they are prone to catch the moisture from atmosphere and turn yellow.

Catering to the customers needs with excellence, we, as a Supplier engaged in offering a qualitative array of Flow Painting Plant. We are functioning from Delhi(India); we are capable of serving the clients in a short time span.

We offer a third technique of painting era  Flow Painting :

• As everyone is known from
• 1st - Spray Painting
• II'nd - Dip Painting

Where

• III'rd - Flow Painting is the painting technique by Flow of paints on a Zig-Zag/Hidden part products. Where paints applied on a products by flow of paints using mostly diaphragm pumps, after dripping it been cured on a curing oven. In this technique there are less paint wastage due to sprayed on atmosphere and huge/bulk quantity in dip process.
• Extra flowed paints are collected on a paint container i.e. Tanks etc. and its again and again flowed by filtering/adding more paints on continuous products. That's why this process is the best than DIP process.

Other Details :

• Minimum Order Quantity: 1 Piece(s)
• Approx. Price : Rs 10 Lakh / Piece(s)

We are a prominent CED Coating Plant Manufacturer and Supplier. Our CED Plant works on the concept of Opposite Attracts, wherein the Cathodic Epoxy Electro Coating Plant electrically places the paint on components and metal parts and ensures the organic finish. ProcessA DC charge is applied to a metal component immersed in a bath comprising of oppositely charged paint particles. The paint particles, which are deposited on the component to a point where the coating reaches the desired thickness and an even, continuous film is formed over every surface, crevice and corner. Once desired thickness is attained, the film insulates, resulting in stopping of attraction between paint particle and the component, thus completing the process. Depending upon the end use, you can choose either protective, decorative or a combination electro coating. What is CED / Electrophoretic Deposition?Electrophoretic deposition (EPD), is a term that has a broad range of meaning, varying as per the different industrial processes within which it is used. The CED includes electrocoating, cathodic electrodeposition, and electrophoretic coating, or electrophoretic painting. Features

• The process is useful for applying materials to any electrically conductive surface.
• The materials which are being deposited are the major determining factor in the actual processing conditions and equipment which may be used.
• Colloidal particles suspended in a liquid medium migrate under the influence of an electric field (electrophoresis) and are deposited onto an electrode.
• Due to the wide utilization of electrophoretic painting processes in many industries, aqueous EPD is the most common commercially used EPD process.
• All colloidal particles that can be used to form stable suspensions and that can carry a charge can be used in electrophoretic deposition. This includes material classes such as polymers, pigments, dyes, ceramics and metals.

However, non-aqueous electrophoretic deposition applications are known. Applications of non-aqueous EPD are currently being explored for use in the fabrication of electronic components and the production of ceramic coatings. Non-aqueous processes have the advantage of avoiding the electrolysis of water and the gas evolution which accompanies electrolysis.