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Our product range contains a wide range of Miller Maxstar Welding Machine, Miller Dynasty Welding Machine, Induction Heat Systems, TEMPILAQ G INDICATING LIQUIDS and Hot Wire Process

Miller Maxstar Welding Machine

  • Autoline Allows for any input voltage hook-upwith no manual linking, providing convenience inany jobsetting.
  • Blue Lightning high-frequency arc starter formore consistent non-contact starts and greaterreliability compared to traditional HF arc starters.
  • Lift-Arc start provides TIG arc starting without theuse of high frequency.
  • Hot Start adaptive control provides positive Stick arcstarts without sticking.
  • Fan-On-Demand cooling system only operates whenneeded to reduce noise, energy use and contaminantspulled through the machine.
  • Auto-postflow calculates the length of postflow timebased on the amperage setting. Eliminates need toindependently set postflow time.

Maxstar 210 Additional Features

  • 2 models available. Standard model provides basic TIGand Stick functions. DX models comes with pulser andsequencer functions
  • Portable with adjustable shoulder strap. You can take itanywhere

Maxstar 350/ 700 Additional Features

  • High-speed DC TIG pulse controls capable of5000 pulses per second.
  • 120 V auxiliary power dual receptacle to powercooling system or small tools.
  • Program memory features nine program memoriesthat maintain/save your parameters.

Feature

Maxstar 150

Maxstar 200

Maxstar 350

Maxstar 700

Welding Range 5-150A 1-200A 3-350A 5-700A
Duty Cycle 30% @ 150A/ 16V;100% @ 100A/14V 60% @ 170A/17V;100% @ 110A/15V 60% @ 350A/32V;100% @ 250A/30V 60% @ 600A/44V;100% @ 500A/40V
Pulse TIG STH model only DX Model Only Yes Yes
HF Starts STH model only Yes Yes Yes
Blue Lighting Arc Starter Yes Yes Yes Yes
Pre-Postflow Control Preset Yes Yes Yes
Digital Meters   DX model Only Yes Yes
Weld Sequence Control     Yes Yes
Program Memory     Yes Yes
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Miller Dynasty Welding Machine

Dynasty Series Features

  • Autoline allows for any input voltage hook-upwith no manual linking, providing convenience inany job setting.
  • Blue Lightning high-frequency arc starter formore consistent non-contact starts and greaterreliability compared to traditional HF arc starters.
  • Lift-Arc start provides AC or DC arc startingwithout the use of high frequency.
  • Hot Start adaptive control provides positive arcstarts without sticking.
  • Fan-On-Demand cooling system only operateswhen needed to reduce noise, energy use andcontaminants pulled through the machine.
  • Auto-postflow calculates the length of postflow timbased on the amperage setting. Eliminates need toindependently set postflow time.
  • AC balance (30 99%) controls amount of oxidecleaning enabling high-quality TIG welds on aluminum(280 base model has 60 80% range).
  • AC waveforms include advanced squarewave, softsquarewave, sine wave and triangular wave (280 basemodel has soft squarewave only).
  • AC frequency controls the width and the force of thearc in TIG welding (280 base model has limited range)and adds stability.

Dynasty 210 Additional Features

  • Three models available. SD model providesbasic TIG and Stick functions. DX model addspulser and sequencer functions.
  • Portable with adjustable shoulder strap. You cantake it anywhere

Dynasty 350/ 700 Additional Features

  • AC amperage allows independentamperages to precisely control heatinput.
  • High-speed DC TIG pulse controlscapable of 5000 pulses per second.
  • Program memory features nine programmemories that maintain/save yourparameters.
  • 120 V auxiliary power dual receptacle topower cooling system or small tools.

Feature

Dynasty 200

Dynasty 350

Dynasty 700

Welding Range DC: 1-200AAC: 5-200A 3-350A 5-700A
Duty Cycle 60% @ 150A/16V; 100% @ 100A/14V 60% @ 350A/32V; 100% @ 250A/30V 60% @ 600A/44V; 100% @ 500A/40V
Pulse TIG DX Model Only Yes Yes
AC Balance Yes Yes Yes
AC Frequency Yes Yes Yes
AC Waveforms Yes Yes Yes
Blue Lighting Arc Starter Yes Yes Yes
Pre-Postflow Control Yes Yes Yes
Digital Meters DX model Only Yes Yes
Weld Sequence Control DX model Only Yes Yes
Program Memory   Yes Yes
Independent AC Amps   Yes Yes
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Flashback Arrestors

Smiths Flashback Arrestors has a built-in check valve that prevents the reverse flow of gas, requires no manual reset, high quality brass construction and has sintered SS filter to stop flashback fire.

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Gas Flow Meter

  • Material Stainless Steel
  • Voltage 220V
  • Application Industrial
  • Operating Temperature 10-50D/C
  • Driven Type Electric
  • Warrenty 2 Years
  • Feature Accuracy, Digital Water Meter Display, Spiral Water Meter
  • Automatic Grade Automatic

Smiths HB1500 series single stage regulators and Series 30 double stage regulators comprise of complete line of versatile regulators for welding, cutting, heating and other industrial applications. Heavy duty construction and simplified design provides high gas flow and longer trouble-free operation.

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Temperature Indicating Labels

Thermax Irreversible Temperature Sensitive Products

Irreversible Temperature Labels: A fast simple temperature monitoring system based on Proprietory colour change technology.

Inexpensive and easy to use.Immediate ResponsePermanent Record of highest temperatureOil, water and steam resistant.Labels or stripsSilver to black colour change.

TempilThermax Temperature Indicating Labelsis uniquely designed to immediately deliver accurate and reliable readings consistently in a variety of applications or environments. Featuring a self-adhesive backing, Thermax labels can be quickly affixed to any surface. These are available in 10 Level strips, 8 Level strips, 6 Level strips, 5 Level strips, 4 Level strips, 3 Level strips with different temperature range.

Packing: 10 labels in a pack

Features

Immediate response

Accurate to +/- 2% of the Fahrenheit rating

One-way color change

Permanent record for inspection and quality control

Constantly Calibrated

Lot numbered for traceability

Oil, water and steam resistant

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Induction Heaters

ProHeat 35 Induction Heat System is simple and cost-effective heating process that can be applied in the following applications to deliver fast and consistent heat: Applications that would typically require hours to heat can be done in minutes utilizing induction heating. Discover the dramatic benefits of using induction compared to current processes by using the calculators for time-to-temperature for typical heating applications of pipe and plate.
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Induction Heat Systems

ProHeat 35 Induction Heat System is simple and cost-effective heating process that can be applied in the following applications to deliver fast and consistent heat:

  • Welding fabrication and construction;
  • Preheating of welds;
  • Post-weld heat treatment;
  • Coating removal; and
  • Shrink Fit.

Applications that would typically require hours to heat can be done in minutes utilizing induction heating. Discover the dramatic benefits of using induction compared to current processes by using the calculators for time-to-temperature for typical heating applications of pipe and plate.

In addition to the simplicity and efficiency of ProHeat, this heating system solves many key issues in todays environment:

  • Induction heating does not require the significant expense of fuel gases.
  • Induction heating produces fewer fumes than flame heating.
  • Induction heating produces less particulate from overheated insulation caused by high temperature electrical wires and ceramic pads
  • Induction heating does not produce the exposure to burns associated with open flames and electrical resistance wires (only the work part becomes hot).

These benefits of induction heating and ProHeat combine to provide a more productive work environment and delivers significant cost savings.

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Arc Voltage Control

The Arc Voltage Control maintains precise arc length by controlling arc voltage thus assuring high quality welds time after time on AC or DC applications. The control measures arc voltage and compares the measurements to the operator setting. It maintains the set arc length by moving the torch up or down as required via a motorized slide.

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Water Soluble Paper

Aquasolpurge paper is used to dam Argon or Helium gases during Tungsten Inert Gas (TIG) welding of stainless steel and aluminum pipes. The greatest advantage of Aquasolwater- soluble purge dams is that they can be placed in close proximity to a weld zone, then dissolved with water or steam introduced through the pipe.

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Oxygen Monitor

The Pro OX-100 Kitis a durable, battery powered instrument that accurately measures oxygen concentration with 0.1%(1000ppm) with 0.01%(100ppm)resolution. The Pro OX-100 KitKit is ideally suited for high purity welding where evacuation of oxygen is paramount. Prior to welding, the pipe will be pre-purged to displace oxygen with an inert gas. Constant monitoring of the oxygen level is necessary until it is ascertained that the oxygen has been evacuated to 0.1%(1000ppm) with 0.01%(100ppm) to enable the commencement of welding to prevent oxidation, discoloration and coking. The Pro OX-100 Kitaccurately measures low concentrations of oxygen in purged tubing and high purity weldments, ensuring a high quality finish.

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TEMPILAQ G INDICATING LIQUIDS

Optimal for cold and/or smooth surfaces, Tempilaq G Indicating Liquid is a quick, easy and cost-effective method to verify the achievement of a specific temperature on a wide range of surfaces under dynamic conditions.

:: 43 different temperature ratings from 175F to 1900F (79C to 1038C):: Reliably accurate melts within 1 percent of rated temperature:: Easy to apply quick-drying fluid

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Infrared Thermometer

  • IRT-16 INFRARED THERMOMETER

    The Tempil IRT-16 Infrared Thermometer is the industrys most advanced, non-contact, infrared technology-based surface temperature measurement device. The lightweight and compact Tempil IRT-16 is easy to use and engineered to provide superior accuracy and consistency in surface temperature measurement for a wide range of non-conventional surface temperature measurement applications. The Tempil IRT-16 Infrared Thermometer will accurately measure temperatures in a range from -76F to 1157F, and its easily adjustable emissivity, combined with laser targeting and a 16:1 distance to spot ratio, allows for greater precision over a variety of applications. IRT-16 can be easily converted to a contact measurement device by using K-Type thermocouple (available on request).

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Bloxide

  • Bloxide

    Bloxide is a unique formula that can be applied to a wide range of metals preventing the formation of rust and corrosion during extended periods of storage. It is completely weldable, also improving the weld quality after application. Temperature resistant upto 427 C

    :: Marine and off-shore fabrication:: All steels, including high tensile, carbon moly and chrome moly:: Primer for paint and coatings

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Pyromark

A silicone-based coating, is specifically formulated for protecting, decorating, or color identifying metal surfaces that will be subjected to high temperatures.

:: Pyromark provides long-lasting protection against oxidation and corrosion:: It has excellent coverage characteristics no blistering, chipping, cracking or peeling at rated temperatures.

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Purge Bladder

  • Purge Bladder

    I-Purge Modular Inflatable Bladder System, the most advanced and versatile solution for pipe purging, enables to accomplish a number of different purge requirements with one interchangeable solution. It is equipped with Quick Connect Fittings, components easily snap on and off in seconds! With theIsolator Adaptor Kit, a one sided plug can be created to close off the end of a pipe for servicing, cleaning, inspection or sealing. The Proprietary Relief Valve Technology enables the system to inflate at a precise rate. I-Purge Modular Systems are available in sizes 2 36 (51 914 mm) and can be customized to suit your specific purging requirement.

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Welding Curtains

All arc welding processes radiate hazardous UV- and IR-rays. Even people passing by the area are endangered by these rays. Occupational Health & Safety stipulates that premises, plant and systems of work must be safe and without risk to health. This would include ensuring that all persons are protected against the harmful effects of these rays on the eyes and skin.

Sinotec welding curtains and strip curtains protect according to the DIN EN 1598 standard and offer optimal protection during welding with a risk factor < 1. Moreover the curtains also protect against grinding and spatter.

Welding protective curtains in T75M (dark green), T55 (eurogreen), T50 (red-brown) and T40 (red-orange) protect against hazardous rays and are certified according DIN EN 1598.

We can offer variety of Welding Curtains of different thickness, widths and colours with fabricated stands. We can do a survey and understand your welding stations and suggest the best possible installation options.

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Hot Wire Process

The HWP-50D Hot Wire Process is used where high deposition rates, combined with high quality are needed. Used with the GTAW or PAW welding process, the wire is electrically preheated before it enters the weld pool. The system can be used for the surfacing or the joining of ferrous and non ferrous alloys

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Cold Wire Feeder

Cold wire feeders are designed to supply filler metal into the weld puddle during GTAW or PAW. Cold wire feeders provide more accurate wire feed at lower speeds and are specially insulated for the GTAW or PAW environment

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Tempilstik

  • Tempilstik

    The simple surface Tempil Temperature Indicators that delivers reliable and accurate results.

    :: Temperatures available: 38C to 1093C:: Reliably accurate melts within +/- 1% of the rated temperature:: Lead and sulfur free:: Certification available upon request:: Lot numbered for traceability

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ELECTRONIC SURFACE THERMOMETER

Developed by Tempil engineers for a wide range of critical temperature monitoring applications, our patent-pending Estik incorporates the latest in micro-thermocouple technology with a bold digital readout to instantly display the surface temperature with an accuracy of +/- 2%. Measuring surface temperature from 32F to 999F (0C to 537C), Tempil Estik can be used on polished or non-polished surfaces. Unlike other types of electronic technology, it is not necessary to know what the emissivity of the surface material is in order to obtain an accurate reading.

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Cylinder Pressure Regulator

  • Country of Origin India
  • Type Gas Pressure Regulators
  • Material Brass

Reliable, Versatile & Compact Internationally Proven

:: Save gases by using Facility to Lock Pressure & Flow

:: S.S Sintered Central Micro Flow

:: No contamination of Valve Seat

:: No gas leakages

:: Maintenance free

:: Thick NBR diaphragm

::Supported by large Backup Plate

:: Minimum pressure fluctuation

:: High flow rates even at low cylinder pressures

:: Pressure relief valve

:: Prevents dust and contaminants from entering the regulator

:: Forged brass body & housing cap

:: Fire- retardant valve seat material

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Flashback Arrestor

World Class Safety Equipment

::Made from corrosion resistant steel

::Inhibits reverse gas flow

::Made from sintered stainless steel arrests flashbacks reliably

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Seam Tracker

Maintaining a consistent position of the torch over the weld joint is absolutely critical for automated welding. Tactile seam tracking employs an electromechanical probe that is mounted ahead of the torch. The probe has a tip that rides in the weld joint and when deflected causes the motorized slides to respond vertically or horizontally. The tactile seam tracker can be used to initially find the weld joint, then track the joint while welding, and retract the torch up and away from the part at weld completion.

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Tig Welder

TIG welding is a game changer! Keyhole TIG (K-TIG) welding is a revolutionary technology that eliminates the constraints and inefficiencies of traditional TIG (Tungsten Inert Gas) welding. Is 10x to 100x faster than TIG Delivers weld quality which meets the most demanding requirements of the nuclear, aerospace & defence industries; Welds in a single, full penetration pass & requires no filler or edge preparation.
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Heat Temperature Blanket

Sinotec Heat Protection Fabrics/ Fire Blankets are used to protect equipment and personnel near hazardous operations, such as welding, flame cutting, grinding or spraying. The heat protection family of fabrics is made up of fiberglass and silica materials with working temperatures ranging from 600C to 1100C. These fabrics can be made into blankets, hanging curtains or are available as roll goods.

Heat Protection Fabric Uses:

Welding Slag Protection, Stress Relief, Oven Door Insulation, Pig-tails, Gaskets Low Coiling/Tempering, Heat Containment, Personnel Heat Protection, Machine Covers, Pipe and Weld Wrapping.

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Arc Welding Machine

Stick/Arc welding machines supplied by us are lightweight, portable, cost effective with excellent performance. Our clients can avail these machines as per their requirement at reasonable price.

Durable and Light Weight Power source ideal for upto 5mm Stick Electrodes and TIG Welding of Pipe and Plate

  • Easy voltage changeover between voltage ranges through a two-position manual switch. Conveniently located on the rear panel, it simplifies voltage change in racks.
  • Simple-to-operate process selector knob automatically sets proper DIG setting on E6010 and E7018 electrodes providing superior Stick performance.
  • Lift-ArcTM start for TIG arc starts without the use of high frequency.
  • Fan-On-DemandTM cooling system operates only when needed providing power efficiency and noise reduction.
  • Stand-alone or rack-mounted. Optional 4-pack or 8-pack rack often used in construction/shipyards is available for multioperator applications. All controls including the power switch are located on front of machine for easy access.
  • Remote amperage control provided through 14-pin receptacle on front of the machine. This permits use of standard amperage control devices.

PROCESS

INPUT POWER

WELDING AMPERAGE RANGE

RATED OUTPUT

MAX OCV

NET WEIGHT

Stick/ Lift-Arc TIG 3 phase (400-460V) 5-280 amps 280 A at 31.2V, 35% duty cycle 67 VDC

18.6kgs

200 A at 28V, 100% duty cycle
1 phase (208-230V) 5-200 amps 200 A at 28V, 50% duty cycle
150 A at 26V, 100% duty cycle.
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DELTAWELD Welding Equipments

100% duty cycle industrial power sources deliver time-tested, reliable performance in semiautomatic applications for a variety of industries.

Superior arc welding performance with MIG welding

Line voltage compensation ensures consistent weld performance by keeping output power constant even if primary input power varies by 10%

Thermal overload protection light indicates power shutdown. Helps prevent machine damage if the duty cycle is exceeded or airflow is blocked

Power efficient for exceptional value and return on your investment.

Two positive output terminals provide high/low stabilizer selection. Allows operator to optimize arc performance

14-pin receptacle provides quick, direct connection to Miller 14-pin wire feeders and accessories.

 

MODEL

PROCESS

INPUT POWER

RATED OUTPUT FOR STICK MODE

MAX OCV

NET WEIGHT

Deltaweld 402

MIG/ Flux – Cored MIG/ Air Carbon Arc

380/400/

440v,50Hz

300 A at 32 VDC,

100% Duty Cycle

42 VDC

160 Kgs

Deltaweld 602

450 A at 38 VDC,

60% Duty Cycle

48 VDC

174 Kgs

Deltaweld 852

650 A at 44 VDC,

60% Duty Cycle

54 VDC

214 Kgs

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INVISION MPA Welding Equipments

Features AluminationTM to provide the versatility of extended reach push-pull aluminum and includes Pulsed MIG programs for other wires, providing the Best! solution for all your MIG welding needs.

Push-Pull Aluminum CapabilityEasy to set up. Select wire diameter, wire type and gas being used, set your wire speed and strike an arc.

Synergic Pulsed MIGprovides communication between the power source, feeder and gun. As wire speed increases/decreases, the pulse parameters also increase/decrease to match the right amount of power needed.

Profile PulseAchieve stacked dime weld bead appearance without back-stepping.

Ultra-tough, polycarbonate-blended cover for control panelprotects front controls from damage

Dual feeder capableso you can always have two wires ready as particular jobs change, saving time and money with less set-up.

Auto-Line Power ManagementTechnology allows for any input voltage hook-up (208 575 V) with no manual linking required, providing convenience in any job setting. Ideal solution for dirty or unreliable power

PROCESS

INPUT TYPE

WELDING AMPERAGE & VOLTAGE

RATED OUTPUT at 104° F (40°c)

NET WEIGHT

Invision 352 MPa

MIG/ Flux Cored/ Pulsed MIG/ Carbon Arc Gouging

3 Phase

CC Mode: 5-425 Amps

350 Amps at 34VDC, 60% Duty Cycle

36.3 Kgs

 

CV Mode: 10-38V

Invision 450 MPa

3 Phase

CC Mode: 5-425 Amps

450 Amps at 38 V, 100% Duty Cycle

55.3 Kgs

CV Mode: 10-38V

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Miller Welding Equipments

Outstanding multiprocess inverters with built-in features providing the ultimate in productivity.

  • Wind Tunnel Technology protects electrical components and PC boards from contamination.
  • Fan-On-Demand cooling system operates only when needed, reducing noise, energy use and amount of contaminants pulled through machine.
  • Lift-Arc allows TIG starting without use of high-frequency. Starts the arc without contaminating weld with tungsten.
  • Adaptive Hot Start increases the output amperage at the start of a weld if necessary, eliminating electrode sticking.
  • Inverter arc control technology provides greater puddle control for superior 6010 Stick electrode performance.
  • Lightweight, aerospace-grade aluminum case offers protection with the benefit of reduced weight.
  • Low OCV Stick A built-in, selectable feature, that reduces the Stick mode open-circuit voltage (OCV) to nearly 15 volts when the welding power source is not in use. Eliminates the need for add-on voltage reducers.
  • Large, dual digital meters are easy to view and presettable to ease setting weld output.
  • Process selector switch reduces the number of control setup combinations without reducing any features.

PROCESS

INPUT POWER

VOLTAGE RANGE IN CV MODE

AMPERAGE RANGE IN CC MODE

RATED OUTPUT

MAX OCV

NET WEIGHT

MIG/ Pulsed MIG/ Stick/ Flux Cored/ Air Carbon Arc 3 phase (400-460V)

10-38 V

5 – 425 amps

350 A at 34VDC, 60% duty cycle

75 VDC

36.3 kgs

1 phase (208-230V)

10-38 V

5 – 425 amps

300 A at 32VDC, 60% duty cycle

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Big Blue Welding Equipments

A complete multiprocess and multioperator welder/generator in one rugged package. up to 400 amps of output per operator can be paralleled with a single switch to provide up to 800 amps of power.

Two independent pipe quality arcs in one compact package.

Two independent generators provide up to 32, 000 watts of power.

Multiprocess CC/CV capability provides independent operators controls and the best Stick, MIG, Flux- Cored and TIG Performance available with no interaction.

Independent remote control connections allow the use of standard and wireless volt / amperage control devices for each operator.

Quiet operation. At just 68 dB at idle or 76 db at 23 feet (7 m) at full load, its quieter than many single- operator models, improving jobsite communication and safety.

PROCESS

ENGINE MAKE

WELDING MODE/ PROCESS

OUTPUT MODE

AMP/ VOLT RANGE

RATED OUTPUT at 40°C

NET WEIGHT

Stick, MIG, Flux- Cored , TIG, Air Carbon Arc Cutting and Gouging

DUETZ

CC/DC

(Stick/ TIG)

Separate (Dual Output)

20-400A

300A at 32VDC, 100% duty cycle

400A at 36VDC, 40% duty cycle

784 Kgs

Combined (Paralleled)

40-800A

500A at 40VDC, 100% duty cycle

700A at 28VDC, 40% duty cycle

CV/DC

(MIG/ FCAW)

Separate (Dual Output)

14-40V

300A at 29VDC, 100% duty cycle

400A at 34VDC, 40% duty cycle

Combined (Paralleled)

14-40V

500A at 39VDC, 100% duty cycle

700A at 28VDC, 60% duty cycle

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Miller Dimension Welding Equipments

Millers Dimension Series of the three-phased, CC/CV DC power sources provide outstanding versatility, plus the endurance to handle demanding industrial applications. Engineered to provide exceptional performance across a variety of arc welding processes.

  • DC multiprocess versatility with excellent arc performance.
  • Digital meters for presetting or monitoring voltage or amperage.
  • Line voltage compensation for input voltage variations.
  • 15-amp, 115-VAC duplex receptacle for auxiliary tools
  • Hot Start makes it easier to start difficult stick electrodes.
  • Arc control for added flexibility in tight stick locations.
  • Power efficiency for exceptional return on your investment.

 

MODEL

PROCESS

INPUT POWER

WELDING AMPERAGE RANGE

RATED OUTPUT FOR STICK MODE

MAX OCV

NET WEIGHT

Dimension 562

MIG/ Stick/ TIG/

Flux Cored/

Air Carbon Arc

380/400/

440v,

50Hz

20-565 A in CC Mode

450 A at 38 VDC, 100% Duty Cycle

65 VDC

43 VDC

192 Kgs

10-38 V in CV Mode

Dimension 812

50–815 A in CC Mode

650 A at 44 VDC,
100% Duty Cycle

72 VDC

247 Kgs

10-65 V in CV mode

67 VDC


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Gold Star Stick, Arc Welding Equipments

Rugged, reliable performance and superior arc characteristics.

  • Hot Startand built-in arc control.
  • Enclosed circuit board.
  • Thermal overload protection with light.
  • Fan On- Demand.
  • 15 A, 115 VAC duplex receptacle.
  • Power efficient.
  • Remote control capability.
  • Optional digital volt and amp meters.

MODEL

PROCESS

INPUT POWER

WELDING AMPERAGE RANGE

RATED OUTPUT FOR STICK MODE

MAX OCV

NET WEIGHT

Gold Star 402

Stick/ TIG/ Air Carbon Arc/ Flux CoredMIG

380/400/

440V,50Hz

15-395 A

300 A at 32 VDC,

60% Duty Cycle

72 VDC

160 Kgs

Gold Star 602

20-590 A

450 A at 38 VDC,

60% Duty Cycle

183 Kgs

Gold Star 852

50-850 A

650 A at 44 VDC,

60% Duty Cycle

229 Kgs

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Subarc Welding Equipments

Millers Subarc Series are three-phase, CC/CV DC power sources designed to provide a superior arc for the SAW welding process. Also available in square wave AC/DC powersources for thick structures, cladding overlays etc.

  • Easier setup and operation The improved user interface of the Subarc Series makes setting up and operating the power source relatively simple. The operator is presented only with the necessary functions to set process and control output.
  • Greater control of deposition, penetration, and heat input. Miller SAW solutions are designed to deposit large amounts of filler material and achieve deep penetration on thick or large surface area weldments.
  • Multi-arc capable.AC welding output enables the Subarc AC/DC to be used in tandem arc welding systems with a DC lead arc and AC trailing arc, or with AC / AC arc combinations. Using multiple arcs further increases deposition rate, resulting in shorter welding cycles for very thick weldments without compromising quality
  • Part of a customized system. Miller power sources and system components enable users to implement a customized SAW solution that best fits their operations when combined with the travel and manipulation equipment they prefer.
HDC 1500 Controller

Both HDC 1500 automatic weld controllers offer reliability, flexibility, and performance with their ability to interface with DC, CC/CV power sources having remote contactor and output control capabilities.

HDC 1500DX

  • DC controller
  • CV and CV+C process modes.
  • New CV+C mode allows operator to preset and monitor voltage as well as amperage rather then wirefeed speed.
  • Crater, Burnback and Run-In standard
  • 12 pre-settable and lockable programs.
  • Internal terminal stripallows easy hookup for automatic flux valve, peripheral equipment and provisions to add remote start/stop and inch up/down.

MODEL

PROCESS

INPUT TYPE

WELDING AMPERAGE & VOLTAGE

RATED OUTPUT at 104° F (40°c)

NET WEIGHT

Subarc DC 650

SAW/ ESSC/ Tandem/ Carbon Air Arc

3 Phase

 

CC Mode: 50-815 Amps

650 Amps at 44VDC, 100% Duty Cycle

247 kgs

 

CV Mode: 10-65V

Subarc DC 1000

CC Mode: 100-1250 Amps

1000 Amps at 38 V, 100% Duty Cycle

292 kgs

CV Mode: 10-60V

Subarc DC 1000

CC Mode: 350-1250 Amps

1000 Amps at 44 V, 100% duty cycle

540 kgs

CV Mode: 25-44V

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Wire Feeders

Raising the bar for industrial-class wire feeders with the traditional features, plus enhanced flexibility provided by features such as trigger hold, dual tension control, automatic run-in, and toolless rotatable drive.

Tool-less rotatable drive assembly allows operator to rotate the drive housing, eliminating severe bends in the wire feed path which reduce gun liner life. Also aids in feeding difficult wires.

Automatic run-in controlsignificantly improves arc starts. Run-in can be independently set on the DX model.

Trigger holdallows operator to make long welds without having to hold the trigger continuously. Reduces operator fatigue.

PosifeedProvides positive wire feeding performance through use of the tool less rotatable drive assembly, calibrated drive roll pressure adjustment arm and 24 VDC high-torque, permanent-magnet motor.

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Keyhole TIG

Keyhole TIG welding is a game changer! Keyhole TIG (K-TIG) welding is a revolutionary technology that eliminates the constraints and inefficiencies of traditional TIG (Tungsten Inert Gas) welding.

K-TIG provides a TIG Welding system which:

  • Is 10x to 100x faster than TIG
  • Delivers weld quality which meets the most demanding requirements of the nuclear, aerospace & defence industries;
  • Welds in a single, full penetration pass & requires no filler or edge preparation;
  • Reduces power consumption by up to 95%;
  • Reduces gas consumption by up to 95%;
  • Eliminates the need for skilled labour;
  • Dramatically improves OH&S conditions;
  • Is fully automated;
  • Is capable of exceptional weld speeds & quality with exotic materials including stainless steel, titanium, nickel alloys, cobalt alloys and zirconium;
  • Is cloud-enabled, recording & archiving comprehensive weld data for complete traceability;
  • Can be remotely programmed & managed, anywhere in the world; &
  • Can integrate with and & control up to 1000 units of plant automation equipment.

The K-TIG platform is ideally suited to the Oil & Gas, Ship Building, Minerals Processing, Power Generation, Defence, Aerospace, Nuclear, Heavy Infrastructure, Production Plant, Filtration & Water Treatment, Tube & Pipe Making, Heat Exchange, Pressure Vessel, Suction Vessel, Cryogenic Vessel, Column and Reactor Manufacturing industries where exceptional speed, quality and traceability are critical.

The K-TIG process involves a specially controlled high current arc which literally cuts a keyhole in the join between the two surfaces, and rejoins the parent material, without the need for filler. The K-TIG automated controller monitors every facet of the welding cell to produce flawless welds at speeds from 10x to 100x faster that traditional TIG, without the need for experienced operators, providing enormous savings for a wide range of welding operations.

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SWELDex Welding Fume Extraction

  • SWELDex Welding fume extraction

    In order to prevent health defect from the welder and uninvolved persons, it is required to lead away welding fume by necessary precautions that the fume does not reach the breathing area of the persons concerned. Only the direct extraction of harmful welding smoke at the point of origin offers an efficient protection. SINOtec has a wide range of mobile and stationary fume filtering units. These units provide different advantages for the user.

    Advantages:

    Extraction of contaminated air at the breathing area of the userHigh effectiveness of SINOtec units due to a separating efficiency of 99.9%Low running costs, because high supply air can be saved particularly during the heating periodEasy operation of the SINOtec unitsAvailability of mobile units enabling to be used at different working placesNo expensive investment for pipes, ventilators, etc.High acceptance by the user because these protection measures are for his health and security.

    With the various options of SWELDex fume extraction systems & with our experience, we can suggest the most appropriate fume extraction system based on your plant and welding booth surveys.

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Gas Economizer

:For saving Oxygen, Fuel Gas, Time and Torch Wear

::Robust Construction- Greater efficiency and safer operation

::Pilot Flame- Easy restart of torch without resetting of flame

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Maxstar Welding Equipments

  • Auto-Lineprovides state-of-the-art flexibility by automatically connecting to 120-460 VAC, single- or three- phase power without removing the covers to relink the power source.
  • Low OCV Stickreduces open-circuit voltage to 9-14 VDC when power source is not in use. This built-in circuit design eliminates the need for add-on voltage reducers.
  • Superior Stick arc performanceon all input voltages. Even on the difficult to run electrodes like E6010.
  • Portable in shop or at job site at 14.5 kgs the Maxstar 200 STR is easily moved from location to location.
  • Lift Arcstart for TIG arc starts without the use of high frequency.
  • Adaptive Hot Start for Stick arc startsautomatically increases output amperage at start of weld should the start require it. Prevents electrode from sticking and creating an inclusion.
  • Fan-On-Demandoperates only when needed reducing noise, power consumption, and the amount of airborne contaminants pulled through the machine.
  • Wind Tunnel TechnologyInternal air flow that protects electrical components and PC boards from dirt, dust, debris greatly improving reliability.
  • LVC Line Voltage CompensationKeeps output of the power source constant regardless of fluctuation in input power 10%

PROCESS

INPUT POWER

WELDING AMPERAGE RANGE

RATED OUTPUT FOR STICK MODE

MAX OCV

NET WEIGHT

Stick & Lift Arc TIG 3 phase 1-200 amps 150V A at 26V, 60% duty cycle 70 VDC

14.5 kgs

1 phase 1-200 amps 150 A at 28V, 60% duty cycle
125 A at 25V, 50% duty cycle
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Miller Spectrum Welding Equipments

Miller Spectrum Plasma Cutting systems pack extreme power into small portable packages for sheet metal to 7/8 mild steel for body shop, maintainance, light fabrication applications. Plasma cutting provides the following benefits

  • Cuts any type of electrically conductive metals including aluminum, copper, brass and stainless steel
  • Does not require pre-heat cycle
  • Produces a narrow heat affected zone which prevents warping
  • Provides gouging capabilities

MODEL

RATED OUTPUT/DUTY CYCLE

MILD STEEL CUTTING

STAINLESS STEEL CUTTING

ALUMINUM CUTTING

Spectrum 125C

12 A at 35% (115 V input)

1/8 in

1/8 in

1/16 in

Spectrum 375 X-TREME

27 A at 20%
(115 V input)

3/8 in

3/8 in

1/4 in

27A at 35%
(230 V input)

Spectrum 625 X-TREME

40 A at 50%

5/8 in

1/2 in

3/8 in

Spectrum 875

60 A at 50%

7/8 in

7/8 in

5/8 in



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Gas Mixers

Smiths proportional Gas Mixers provide accurate mixing of gases which eliminates the requirement of expensive premixed gas for any type of welding/ cutting applications. These are available as 2 Gas Mixture and 3 Gas Mixture of varied flow rate.

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