Sunrise Metachem India (P) Ltd.

Bhiwadi, Rajasthan

This Single Barrel Spray Gun is a powerful and versatile tool designed to meet the demanding requirements of these industrial applications. Engineered with precision and reliability in mind, this spray gun ensures efficient and controlled metal spraying and delivers exceptional results. 

By partially pressing the handle, the spray gun activates the air supply, preparing it for operation. With a complete press of the handle, the spray gun emits a fine uniform spray of die coat onto the surface. Achieve consistent and high quality coatings effortlessly. 

To achieve the most effective spray and prevent die coat from backing out, the spray gun features and air pressure regulator. Fine tune the pressure according to your specific requirements, especially crucial for gravity die coat feeding at low pressure. Maximize control and precision with ease.

Achieve the desired spray pattern by adjusting both the liquid and air pressure in tandem. This flexibility allows you to tailor the application to meet your specific needs, ensuring excellent results every time.

Cover Flux, which we offer, is present in the form of granulates for covering drossing, modifying, grain refining and sodium/calcium remover. This Cover Flux is eco-friendly and user-friendly. We are among the reliable Manufacturers and Suppliers of Cover Flux. We offer a range of Cover Flux for covering, drossing, modifying and furnace cleaning range of powder flux. Our Range Of Cover Flux

• Granulated Flux : Granulated Flux (European Fluxes or Scorex) in the form of granulates for covering drossing, modifying, grain refining and sodium/calcium remover, which is user-friendly and environmentally responsible.
  • gr 200 (for holding cum melting furnace)
  • gr 600 (for melting furnace)
• Powder Flux : A range (Coverflux) of covering, drossing, modifying and furnace cleaning range of powder flux
  • coverflux 11/5/66/88
• Furnace Cleaning FluxThe Furnace Flux provides complete solution to keep the furnace free from maintenance. Range of Furnace Cleaning Flux includes :
  • PULLEX 328 (POWDER FORM)
  • PULLEX 325 (TABLET FORM)

Let us understand what is Die Casting Release Agents.

Die Casting Release Agents or spraying it is usually meant to apply a lubricating fluid on the die surface, which is necessary for the trouble-free removal of the casting from the die.This operation that consists of the spraying and drying phases, is a crucial activity in the casting cycle and has great influence on the resulting quality of the parts.

The main purposes of the die lubricantDie Casting Release Agents are:

To produce a thermo-protective layer between the incoming material and the mould to avoid the metallization of the cavities and the welding of the alloy with the mould;

To create a lubricating layer, that allows the slipping out of the casted part and the regular movement of mould sliding sections and core pullers;

The cooling of the mould to maintain the correct thermal balance.

Apart from sprayer technology the other important feature for a die lubricant is its chemistry which only a experienced company can suggest.               

 

We provide semi synthetic, synthetic, oil based release agents, depending on the casting size, casting dimensions, spraying system and requirement of the customers. We have partnered with an Italian company M/S Lubricahem Srl., Italy for research, development and production of environmentally and user friendly products.

We provide hexacholoretanne based degassing tablets for removal of hydrogen gas from molten aluminum and grain refining. We have different types of tablets for different types of Aluminium alloys.

 

We also have nitrogen degassing tablets both self-sinking and purging. Meeting the latest environmental and health requirements as per new pollution laws.

Backed by rich industry experiences; we are highly engaged in offering a premium quality range of Laser Ceramic Plunger Tip.

Features:

Ceramic laser plunger tips, is special products on steel surface,  on the surface, it welding ceramic powder by laser.

Uneven surface of wrinkle, make the lubricating more effective and prolong its service life times.

Sizes Available:

• 40x90
• 45x90
• 50x90
• 60x90
• 70x90
• 80x90
• 90x90
• 100x100
• 120x120
• 110x140

• Dual Action Release Agent Spray Gun is ideal for die-cooling / cleaning, lubricating and spraying of release agents on forging, die casting, rubber and plastic moulding dies.
• The spray gun has two hose connectors for air and die-coat. For Foundries, Rubber-Moulding, Forging and Plastic-Injection
• with Single orifice and bend pipe providing easy access to all parts of die from safe working distange
• Extremeley robust, worldwide in use Pipe length or other specifications may be customized.
• To reach a high spraying output by mixing air and medium the spray head is specially constructed. The spraying quantity is constinuously adjustable.

These Ladle Cups are made up of Cast Steel, and the minimum life is three months. In India people are using Cast Iron and life varies between 3 to 15 days. These Ladle Cups are made using the best-grade materials. We are a dependable Manufacturer and Supplier of Ladle Cups.

Oil-based plunger lubricants are used in die casting to:

Reduce friction between the plunger and shot sleeve.

Improve casting surface quality.

Dissipate heat generated during casting.

Prevent plunger seizure.

Enhance overall equipment efficiency and longevity.

uniglide frc is a metal treatment lubricant that can be mixed with the engine oil currently in use. uniglide frc creates a protective coating on all internal componets , reducing friction, temperature and wear while maintaining oil viscosity. this helps extend the life of the engine and adds reliability to the treated motorbike.

advantages:

# compatible with mineral & synthetic oils.

# reduces wear & tear of engine parts.

# increase engine life and reduce

the metal debris.

# increase the life of engine oil as it is running cooler due to decrease in operating temperature.

recommended doses:

only 5% of cranckcase oil capacity.

The Oil Skimmer, which we offer, is used to remove tramp oil from the sump of the machine. This Oil Skimmer efficiently removes the refloating oil from the machine sump; this resultantly increases the life of the coolant. This Oil Skimmer is also a good tool of housekeeping. Moreover, the Oil Skimmers are safe since there is physical contact with the tramp oil and it will not have a HSE issues.

Reducing the pollution impact and consumption of oil, this unit uses between 0.1 to 2 ml of oil along with air to disperse Plunger oil in shot sleeve and Plunger tip. There by reducing the consumption of oil by 40 to 60% and also reduces oil stains on the castings.

As per new laws of keeping shop floor free from oil and reducing the pollution impact this unit uses shot beads for dry piston lubrication. its a compact aluminum die casting body, single pneumatic unit using air, which can be mounted easily on the machine directly with magnetic base and we can control the quantity of shot beads, speed and timing according to user requirementAs compare to oil its consumption and environmental impact is very less.