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| PDC constructs metal stirred reactors and pressure vessels from most machinable alloys. Capacities range from 50 cc to 500 gallons (2 m3). Agitated reactor design pressures range from full vacuum to 150, 000 psig (10, 300 barg). Temperatures range from -400 °F to 2, 500 °F ( -200 °C to 1, 400 °C). | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Each stirred reactor is a complete system. This includes the reactor vessel, supporting stand, agitation assembly (magnetic stirrer, drive motor, belt, belt guard, impeller and digital tachometer), multiple process connections, drain, sample tube, temperature sensor, cooling coil and rupture disc assembly. Heating system and controls are optional.
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| PDC Machines has long been a trusted manufacturer of metal and glass stirred reactors. We offer a wide selection of reactors and accessories to meet the changing needs of laboratories, pilot-plants and small-scale production facilities around the world. Our talented staff of multi-disciplined engineers are highly experienced in the fields of mechanical, and electrical engineering including the latest in information technologies. | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| We team up with each client to design the most cost-effective reactor system that meets every condition. By consistently exceeding our customers expectations PDC Machines has earned a reputation for solving unique and challenging application requirements.
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| PILOT PLANT SYSTEMS FOR PROCESS DEMONSTRATION AND EVALUTION | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| For decades, PDC has excelled in process skid fabrication projects ranging from simple bench-scale lab equipment to complex computer controlled turnkey systems. From concept to commissioning, we can provide an array of systems including modular pilot plants, process demonstration and evaluation units, mini-plants and small-scale production plants. | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| PROVIDING ADVANCED PROCESS SYSTEMS THROUGH CONTINUOUS INNOVATION AND | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| SUPERIOR PERFORMANCE: | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Pdc experience spans a wide range of clients with unique and challenging process requirements. PDC teams with its clients and often surpasses their expectations by providing: | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| PRESSURE VESSELS IN A WIDE RANGE CAPACITIES AND PRESSURES | ||||||||||||||||||||||||||||||||||||||||||||||
| DC constructs stirred reactors and pressure vessels from most machinable alloys. Capacities range from 50 cc to 500 gallons (2 m3). Agitated reactor design pressures range from full vacuum to 150, 000 psig (10, 300 barg). Temperatures range from -400 F to 2, 500 F ( -200 C to 1, 400 C). | ||||||||||||||||||||||||||||||||||||||||||||||
| Each stirred reactor is a complete system. This includes the reactor vessel, supporting stand, agitation assembly (magnetic stirrer, drive motor, belt, belt guard, impeller and digital tachometer), multiple process connections, drain, sample tube, temperature sensor, cooling coil and rupture disc assembly. Heating system and controls are optional. | ||||||||||||||||||||||||||||||||||||||||||||||
| We offer a complete skid mounted stirred reactor system complete with product loading, feed, reaction and receiving modules, mass balance and product analysis. We also offer a variety of controls from simple manual controls to advanced PC-based SCADA and DCS. Please refer to our pilot plant section for additional information. | ||||||||||||||||||||||||||||||||||||||||||||||
| Interested in a quote on a PDC stirred reactor? Please use our Stirred Reactor and Pressure Vessel Selection Guide to help you specify your stirred reactor or pressure vessel. | ||||||||||||||||||||||||||||||||||||||||||||||
| INSTRUMENTATION AND CONTROLS | ||||||||||||||||||||||||||||||||||||||||||||||
| PDC Machines supplies advanced instrumentation and control packages providing precise data acquisition to automatically record and manipulate multiple process parameters such as data logging, alarm monitoring, real-time and historical trending. These features are essential for predictable and repeatable process performance and scale-up. Our control packages are designed to be easily re-configured for flexibility and to adapt to developments in new technology. | ||||||||||||||||||||||||||||||||||||||||||||||
| We combine the talents of process consultants, instrumentation and controls experts from various sources including Honeywell, Allen Bradley, Rosemont, Fisher, Siemens, Wonderware, Intellution, Cimplicity, Think & Do, LabVIEW, and RSView to name just a few. | ||||||||||||||||||||||||||||||||||||||||||||||
| OUR CLIENTS | ||||||||||||||||||||||||||||||||||||||||||||||
| Our clients include: | ||||||||||||||||||||||||||||||||||||||||||||||
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| MAGNETIC STIRRERS, MIXERS AND AGITATORS | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Pdc manufactures a wide variety of magnetic stirrers for all of your stirring requirements. Uses include pharmaceutical R&D, laboratory operations, pilot plant development and chemical production. The Pdc magnetic stirrer system includes the magnetic drive, shaft, motor, belt, belt guard and agitator (or impeller). We offer many stirrer or impeller design choices, including flat or pitched blade, helical ribbon, anchor, and gas dispersion versions. Pdc also provides custom designed agitators. | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Our technology assures leak-free, contamination-free and emissions-free mixing at high pressures and temperatures. It also protects the health of your personnel and the environment and ensures the integrity of your product. PUMA magnetic mixers or magnetic stirrers are an ideal choice when working with toxic, hazardous, highly corrosive or high-purity materials. | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| The operating concept for the PUMA magnetic mixer is surprisingly simple yet thoroughly effective. Drawing on proprietary technology, PDC utilizes a magnetic coupling between an outer magnet assembly - driven by a motor - and an inner magnet assembly, separated by the PUMA Drive tube. When the outer magnet assembly rotates the torque is magnetically transferred through the stationary drive tube to the inner magnets attached to the drive shaft. | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| BELT DRIVE VS DIRECT DRIVE | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| POSITIVE DISPLACEMENT SYRINGS PUMPS | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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Andheri East, Mumbai, Maharashtra 
