Statex Electronics

Kurichi, Coimbatore, Tamil Nadu

Fiber bundle strength tester used to measures the tensile property of cotton and synthetic fibers in gram/tex.

It measures the tensile by constant rate of loading principle.

Features

• Samples are prepared manually in pressley clamps held in a specially designed vice to avoid fiber disturbance.
• The frame and Pendulum are equipped with sealed ball bearings to give smooth acceleration and loading.
• This instrument helps us to measure tensile properties which influence the processing performance.
• It gives an accurate indication of the force at break and elongation at break of a flat bundle of fibers.
• Adjustment facility in the clamping cylinder makes possible to keep correct rate of loading in terms of  kg/second.

Digital fiber fineness tester machine used to measure the Fiber fineness in terms of  micronaire value.

It measures the value by single compression airflow principle

Features

• Highly sensitive electronic sensor for accurate repeatability in measurement. 
• Auto calibration can be done using two standard cottons.
• Master plug for calibration checking.
• Precision regulator for accurate air flow.
• Measuring readings can be stored in memory. 

Separate Twin Sensor To Measure The Yarn, Roving, Slivers Evenness, Imperfection And Hairiness Index. Weetwo evenness tester is a computerized instrument for measuring simultaneously yarn and roving/sliver. Two independent capacitive sensor for simultaneous testing. Capacitive principle for mass variation and imperfection Fault analysis software for easy identification of faults in the test material Mass variation diagram for yarns and roving/ sliver both can be monitored simultaneously in the display at the time of testing.

Specifications :

• Weetwo evenness tester consists of two testing units and a controller CPU.
• Two independent capacitance based sensors for measuring simultaneously yarns, roving/ sliver.
• Separate module to measure yarn hairiness index by optical method.
• User friendly software to operate both the testing units simultaneously and independently with numerical, graphical reports.
• Tests the material from 0.007NEC to 150 NEC.
• Test time can be selected from 1 to 20 minutes
• Spectrogram analysis software for easy identification of defective machine parts.
• Spectrogram and variance length (VL) curve can be obtained.

Special Features:

• Two independent reliable capacitive sensors.
• Hairiness index module can be attached optionally in this instrument.
• Automatic cop changer helps to test 10 cops one by one at a time without operators influence(optional)
• Analysis calculation and data storage of measured values can be done by the software.
• Editor option for customizing reports.
• Testing speed: 25, 50, 100, 200, 400, mtr/min (or) yard/min.
• Number of slubs can be count in slub yarns
• Industrial grade computer for reliable operation.
• Granite table top for easy maintenance and elegant appearance.
• Self diagnosis software for easy checking of the instrument working.

Report Parameters:

Measured Parameters:

• U%: U Normal , U half inert , U inert.
• CV%: CVm , CV1m, CV3m , CV 50m, CV100m, CV half inert, CVinert.
• Thin: -30% , -40%, -50%, -60%.
• Thick: +35% , +50% , +70%, +100%.
• Neps: +140%, +200%, +280%, +400%.
• Imperfection
• Relative count.
• Index.
• Hairiness.
• Sh, sh(1m), sh(3m), sh(10m).
• h (max, 1m), h(min, 1m).

Statistical Reports:

• Average, median, standard deviation, CV%.
• Minimum, maximum, range, 95% confidence limit and USP.

Graphical Report:

• Mass diagram having normal and cut length.
• VL curve, 3D-VL-curve.
• Spectrogram, 3D- Spectrogram.
• Histogram.

Perodical Reports:Count wise and machine wise reports as per selection.

Tensostate is a fully automatic instrument which makes test faster and accurate for measuring yarn tensile properties.

Tensostate is designed for continuous testing and detect the slightest difference in yarn strength. due to their ergonomic design, anyone can operate the instrument.

The fully automatic adjustable feature always assures consistency in the result and makes testing easier.

This instrument measures the tensile strength and elongation of staple fibre yarns.

Details

• Tensile strength of yarn measured by constant rate of elongation principle.
• The distance extending the yarn before breakage is noted as elongation.
• Maximum load capacity can be selectable for testing 2kg, 5kg, 10kg selections available (25, 50kg as optional).
• Limits for load and elongation can be settable.
• The automatic changing of the yarn taken upto 10 bobbin (or) 10cops.
• Force and elongation graph can be obtained for selected tests.
• Selection of pretension weight for different counts will appear automatically in monitor.

Special features

• Adjustable testing speed from 100 to 10, 000mm/min in 1mm steps.
• Adjustable testing length from 50 to 900mm in 1 mm steps.
• Parallelogram mechanism for friction free load cell operation.
• Pneumatically operated upper and lower laws.
• Special pretension mechanism for yarn testing.
• Maximum load capacity: 10kgs (25, 50kgs as optional.)
• Preprogrammed number of tests and cops are automatically controlled by software.
• Tests can be done without operator influence.
• Automatic removal of test specimen by built in suction system.
• Built in online pressure sensor provision to auto cutoff the test, if supply pressure is below the set pressure value.
• Automatic cop changing facility available
• Industrial grade computer for trouble free operation and long life for mill environment.
• Granite tabletop for easy maintenance and elegant appearance.

Result parameters

• Load (gf)+
• Tenacity (gf/tex)
• Time to  break(sec)
• Elongation (%)
• RH corrected load(gf)

Graphical reports

• Stroke diagram for single value of force and elongation.
• Frequency distribution diagram of force at break.
• Force and elongation curve per test. 
• Variation graph of force and elongation.

Table Top, Semi Automatic Instrument With Automatic Pre Tension And Clamping To Measure Yarn Tensile Properties.

Tensostate junior machine is used to measure the single yarn breaking strength and elongation.

It measures the strength by constant rate of elongation principle.

Details :

• It is table top model with semi automatic mechanism.
• The breaking load is measured by high precision load cell.
• Patented selectable pretension mechanism
• Automatic and immediate return of the top jaw to the starting position after completion of test.
• Pneumatic jaw ensures better grip on yarn to obtain accurate results.
• Measuring range:0-10kgs
• Specimen length:150-500mm
• Testing speed:100-5000 mm/min
• Load range can be selectable:2kgs , 10kgs
• Force  elongation diagram available for selected tests.
• Instrument controlled by industrial grade computer.

Result Parameters :

• Tenacity
• Elongation
• Breaking force
• Time to break
• Average
• CV%
• Minimum
• Maximum
• Range
• Standard deviation

Graphical Result

• Variation graph
• Force elongation curve
• Stroke diagram
• Histogram

Electronic Twist Tester determines the yarn twist in single yarns plied yarns.

It works on the principle of untwist and twist methods.

Details

• The unique designtwin tensioner makes it possible to apply variable tension for single yarn and constant tension for plied yarns from one single tensioning device.
• Stainless steel jaws provided with spring and special grip pad for easy operation and better grip.
• Auto stops after completion of test.
• Specimen length can be adjustable up to 20 inches.
• Test result in TPI(or) TPM is directly displayed by LED display unit.
• Minimum number of control switches for easy operation.
• Silent DC motor with step less speed adjustment from 200 to 2000 RPM.

Conventional lea strength tester with high quality mechanical components to measure the strength of yarn skein.

This instrument works on the constant rate of traverse principle.

Details

• Wall mounting type with steel base and grease immersed gear box for silent operation and trouble free performance.
• Vertical type accommodates easily on the wall.
• Perfect material selection, precision in design and special process ensures high degree of reliability and performance.

Measuring range available

• 0-200 LBS
• 0-300 LBS
• 0-500 LBS

Conventionally Wall Mounting Electronic Instrument Used To Determine The Lea Strength Of Yarn Lea Specimen, Designed With Rugged Steel Body For Better Stability.

Electronic lea strength tester is used to determine the strength of yarn skein.

Lea strength measured in constant rate of elongation principle.

Details :

• Latest and highly reliable micro controller based instrument.
• LCD display and feather touch keys for easy operation.
• The wall mountable instrument designed with rugged steel body for better stability.
• Measuring range:0-500LBS.
• Provision for external printer attachment.
• Self aligning upper jaw for precision measurement of breaking load.
• Statex lab data software can be provided by optional.

Result Parameters

• Individual strength values.
• Average
• Standard deviation
• CV%
• Frame wise periodical statistical report

Graphical Reports :

• Individual readings.
• Periodical graph for average reading.

Multiplied Yarn Twist Tester is used to measure the twist and elongation of industrial yarns.

From a single specimen it measures multiple plied yarn, double and single yarns twist and elongation.

This instrument works on the untwist and twist principle.

Details :

• The heavy take up tensioner is designed to test industrial coarse count of multiple plied yarns.
• Elegant design, sturdy sheet metal body, stainless steel jaws of durability and easy use.
• Good material selection, high precision components for friction less pretension arrangement for accurate results.
• RS 232 port for data transfer to computer.
• Special software for transfer and store the results to computer.
•  Inbuilt mini printer can be provided optionally.
• Five stages of twist and elongation measurement per sample
• No loss of data when power fails, previous six results stored in the non-volatile memory.

Result Parameters

• Individual test results in TPM or in TPI
• Elongation %
• Average
• Standard deviation
• CV%

Auto Twist Tester determines the yarn twist in single yarns plied yarns and open end yarns.

It works on the principle of untwist and twist methods.

Details

• The unique designed twin tensioner makes it possible to apply variable tension for single yarn and constant tension for plied yarns from one single tensioning device.
• Auto stops after completion of test.
• Specimen length can be adjustable up to 20 inches.
•  Builtin program for sample details entry.
• 4line LCD display and inbuilt memory used for print out the results.
• Test results in TPI (or) TPM is directly displayed on the LCD display.
• Special software program to test open end yarns.
• Step less speed adjustment from 200 to 2000 RPM.
• Inbuilt mini printer provided by optional.
• RS232 port for data transfer to computer.
• Independent yarns stand for easy unwinding and feeding.
• Stainless steel jaw provided with springs for easy operation and special grip pad for better grip.
• Constant tension for double yarn and open end yarn.
• Variable tension for single yarns.

Result Parameters:

• Individual test results in TPM or in TPI.
• Average.
• Standard deviation.
• CV%

Reportsin Software: 

• Graphical report for monthly and periodic variation graph
• Individual test results in TPM or in TPI.
• Average, Standard deviation, CV%, Minimum, Maximum, Range

To Measure The Individual Yarn Hairs In Number By Length With A Series Of Photo Electric Sensors. Test Length And Test Speed Is Variable. 

Hairiness tester is used for optical measurement of the number of hairs on the fiber at various distance.

It measure the hairs by optical principle

It can measures the hairs up to 30mm length in 1mm interval.

Details :

• Self check option provided to check the instrument status and all channel sensitivity.
• Testing length is selected in meters from 1 -1000 meters
• Testing speed 50 meters/min
• Special optical array sensor used for precision measurement.
• Selectable hair length 1-30 mm in 1 mm intervals in reports.
• Setting zero line is adjustable by micrometer with the help of web cam display in monitor.
• Automatic tests ample collection system.
• Instrument is controlled by computer and micro controller PCB’s.
• Graphical pre sentation of test values available.
• Statex hairiness index and S3 values provided in test result reports.

Result Parameters : 

• Number offibers on selected lengths
• S3 Value
• Index
• Average
• Standard deviation
• CV%
• Minimum
• Maximum
• Q95% value