Statex Electronics

Kurichi, Coimbatore, Tamil Nadu

TECHNICAL SPECIFICATIONS:

Statex Semi Automatic VTM Dispenser is to measure 01 ml to 500 ml of liquid accurately by Measuring (ml) accuracy +/- 0.1%

Two Peristaltic pump pumps; works independently with the same volume or different volume as per setting.

Special calibration software assists to measure accurately by adjusting volume, if any variation due to tube ageing.

Air tight cap with suction tube fitting arrangement, easy to unscrew and screw the cap.

Pump speed selectable in four speeds: 30, 60, 90, 120 RPM. 

Filling time will be less than 1 secs/tube/pump of 3ml VTM at 60 rpm. Cap opening liquid filling and cap retightening will be within 4 seconds.

1800 Tubes per hour, (3ml VTM can be filled in 1hr with 60 Rpm. Practically 4secs/tube.

Special delivery PU tubes with autoclavable and biodegradable provided to suit as per medical requirements.

Peristaltic pump tube size 6.3 inner dia, 9.6 outer dia. With the statex PharMed BPT tube. Continuous service temperature range is -51°C to 135°C. (Life of statex Pharmed BPT tubing 1000)

User friendly foot pedal operating system by two operators independently.

Touch screen HMI display - 4.8”

Power Supply, 230V AC/50Hz, 5A

Self prime mode for easy liquid loading.

Microprocessor based stepper motor drive.

Digital LCD Display of RPM, AND NO OF CYCLES done.       Calibrate the volume of dispenser to 10μL increments.

Maximum volume dispense to 9999ml.

Can also set decimal values in 0.1 ml increments.

Counts the number of times liquid is dispensed.

OPTIONAL:

NIGHT SAFETY MODE, Nitrogen gas autoclavable inside the tube and pump. We supply Mini Nitrogen gas cylinders and connectors. After connecting the nitrogen gas cylinder, night mode automatically refills Nitrogen gas inside the tube and pump until ready to reuse the VTM. It safeguards the VTM path of the pump and tube from any contamination.

Magnetic bead based system to extract nucleic acids (DNA/RNA/Protein) of highest yield and quality for hazardous samples like Viral, Bacterial, Fungal, Blood, Plasma, Urine and Serum - Patent Pending.

Features

• Easy to automate DNA/RNA & Protein extraction protocols and their related purification steps efficiently.
• Bench top and open system model compatible with multiple kits and with all lab wares.
• The system is designed to be very simple and user friendly for processing upto 96 samples in one run.
• Purification & Extraction method employs one binding, two washing and one elution steps.
• Efficiently process the sample volumes from 50μl upto 200μl and elution volumes of 30 to 100μl.
• The key advantage of using Statex Xtractor HT is to isolate nucleic acids with minimal processing time of 20 to 60 minutes with option for time and process selection.
• Provided with a suitable container for disinfection of used lab wares. After disinfection, the plastic wares should be discarded as per the prescribed bio safety norms.
• Incorporated with suitable heating units at the lysis and elution site to provide maximum nucleic acid extraction.
• The system is designed to isolate nucleic acid with highest purity and yields, so that the DNA or RNA isolated are suitable for downstream applications such as PCR, qPCR and sequencing requirements.
• Provided with Biosafety Cabinet Class – II Type A-2 with inbuilt UV lamp for processing viral samples. Differential pressure gauge to ensure free flow of filter conditions. 

Xtractor HT - 600 Software:

• The system comes with three default protocols for slow, medium and rapid extraction of nucleic acids which the user can select as per the requirement. The user can also customize the protocols as per their requirement.
• Industrial computer with touch screen monitor 15.6” and inbuilt internal memory to store upto 500 protocols.
• Protocol contains variable speed, time, number of cycles and temperature.
• Sensors provided to maintain the presence of well plates at all stations.

Rental Control Module for Rent out Unit:

• Owner can control the machine Via Passwords, SMS and Barcode Reader. A Lessor can monitor and avoid the misuse of Leased Machine.

Magnetic bead based system to extract nucleic acids (DNA/RNA/Protein) of highest yield and quality for non-hazardous samples like Plant & Food - Patent Pending.

Features

• Easy to automate DNA/RNA & Protein extraction protocols and their related purification steps efficiently.
• Bench top and open system model compatible with multiple kits and with all lab wares.
• The system is designed to be very simple and user friendly for processing upto 96 samples in one run.
• Purification & Extraction method employs one binding, two washing and one elution steps.
• Efficiently process the sample volumes from 50μl upto 200μl and elution volumes of 30 to 100μl.
• The key advantage of using Statex Xtractor HT is to isolate nucleic acids with minimal processing time of 20 to 60 minutes with option for time and process selection.
• Provided with a suitable container for disinfection of used lab wares. After disinfection, the plastic wares should be discarded as per the prescribed bio safety norms.
• Incorporated with suitable heating units at the elution site to provide maximum nucleic acid extraction.
• The system is designed to isolate nucleic acid with highest purity and yields, so that the DNA or RNA isolated are suitable for downstream applications such as PCR, qPCR and sequencing requirements.

Xtractor HT - 501 Software:

• The system comes with three default protocols for slow, medium and rapid extraction of nucleic acids which the user can select as per the requirement. The user can also customize the protocols as per their requirement.
• Industrial computer with touch screen monitor 15.6” and inbuilt internal memory to store upto 500 protocols.
• Protocol contains variable speed, time, number of cycles and temperature.
• Sensors provided to maintain the presence of well plates at all stations.

Rental Control Module for Rent out Unit::

• Owner can control the machine Via Passwords, SMS and Barcode Reader. A Lessor can monitor and avoid the misuse of Leased Machine.

Ginning Machine is specially designed to separate the cotton fibre from cotton seeds.The separated cotton fibre is used for cotton fibre quality testing.

Features

• Gentle gripping mechanism separates the cotton fibre without any damage to fibre properties like length, mic and trash etc.
• Motorized roller ginning separates the seed sand fibre in constant speed.
• Adjustable spring tension for better rollers pressure is to improve the ginning efficiency.
• Provision to rotate by hand in case of power failure.
• Hardened rollers assure the better grip and long life.
• Rollers Reverse mechanism is provided for trouble free running.
• Instrument is less weight, foldable and easy to carry.

Statex Moisture Meter is used to measure the moisture content of the cotton by electrical resistance principle.

Details

• The instrument consists of moisture measuring unit and smart phone.
• Auto calibration facility and master calibration device to check the reliability of the instrument.
• Testing specimen with measuring spot can be captured with camera and the same can be stored and transferred with test result through social media likes what’s app and text messages to any mobile number or email.
• Test detail entry in “Statex Moisture meter App:”with alpha numeric inputs.
• Two pairs of, detachable pin electrode’s are made by high electric sensitivity 150mm and 300mm length.
• Each electrode is provided with “probe guidering” made by acrylic material.
• Stainless steel handle for form grip and long life. 
• Report filtering option like date wise, party wise, variety wise, station wise helps sort the required report easily.
• Specially designed “Statex Moisture App” is used for testing and viewing the result in cell phones and share the result via mail, what’s app, text message, etc, .

Trash separator is used to analyze lint, heavy trash, light trash and micro dust from the raw cotton.

Trash separator works in “gravimetric and buoyancy “principle.

Variable speed in feed roller and lickerin cylinder.

Features

• Statex Supreme Trash Separator is the most versatile instrument for gravimetric measurement of trash content in cotton in variable speed.
• Perfect separation of raw cotton in the form of lint, heavy trash, light trash and micro dust.
• Latest and highly reliable micro controller based instrument with 16 character 4 line LCD display and feather touch keys for easy operation.
• Independent drives with automatic speed controller for feed roller and lickerin cylinder.
• Provision to select speed of both feed roller and lickerin manually for user defined cotton opening rate and trash content level.
• Spring loaded finger type feed plate mechanism for better grip during opening.
• Maintenance free independent suction system with 3 phase AC motor for long life and trouble free running.
• Silent in operation and non polluting nature enables to keep the instrument inside the laboratory.
• Safety limit switches in both doors provided, which ensures operator’s safety.

Trash separator is used to analyze lint, heavy trash, light trash and micro dust from the raw cotton. Also used to determine non fiber content of synthetic fibers by opening and separate the same.

Trash separator works in “gravimetric and buoyancy“principle.

Details

• Latest PLC Controller and touch screen monitor helps user friendly operations.
• Test detail entry for the sample can be done by using touch screen.
• Inbuilt balance for auto trash measurement.
• Optical sensor for sensing the test sample and runs the test automatically then automatically stops the test when sample is empty.
• Results stored in the PLC system and it can be take printout.
• Trash% and Invisible loss calculated automatically by controller.
• Compact and new aerodynamic shape for fiber separation and separates raw cotton into lint, trash, dust and micro dust in four different chambers.
• Individual spring loaded finger type feed plate for better grip which helps for better opening.
• Trouble free single motor for lickerin and feed roller at constant speed  and with separate new  improved maintenance free suction system.
• Optional– Independent drive with variable speed selection for feed roller vs leckerin cylinder.
• Granite table top for easy maintenance and elegant appearance.
• Auto trash separator is a floor mountable machine.

Result Parameters :

• Sample weight
• Lint
• Heavy trash
• Trash
• Micro dust
• Invisible loss
• Trash%
• Average
• CV%
• Minimum
• Maximum
• Range
• Standard deviation

Statex Veguam is the most advanced and reliable instrument for measuring 8 fibre properties namely   length, strength, micronaire, maturity, colour, trash, moisture and UV.

• Fully automatic sample preparation, auto combing and brushing for length and strength measurement.
• Nep module available as optional in this instrument.
• Bar code reader for test details entry to increase the no of samples / shift.
• Testing speed within 26– 30 seconds at each test of all 8 parameters.
• Industrial grade computer with touch screen monitor for trouble free operation at mill environment.
• Tests and analyses the fibre characteristics of cotton in a single instrument quickly and accurately to meet the international standards (USDA, ISTEK). 

Testing Modules

• Each module having separate sample loading facility.
• All modules work independently and simultaneously.
• Length and Strength Modules :  Fully automatic sample preparation by four combs in circular path. A new patented twin pneumatic clamping mechanism for accurate and speeding mechanism. Length measured by optical, strength measured by concentrate of elongation principle respectively in ICC and HVI mode of testing.
• Colour, Trash and Moisture Module : Colour and trash parameters measured by optical reflectance, image processing. Electrical resistance principles for moisture measurement.
• Micronaire and Maturity Module :  It measures the micronaire and maturity parameters by "Patented Double compression airflow method” in three type of maturity modes(AFIS, Shirely and Statex).
• UV Module - UV value measured by Ultra violet  reflection method. It is used to reduce the bare caution in the fabrics.

Details

• Patented circular comb movement for continuous testing. 
• Patented double compression mechanism for measuring the actual maturity value of cotton.
• Patented mechanism for length and strength testing module.
• In built Auto calibration for length, strength, mic and colour modules are done automatically by operator supervision.
• Special inbuilt microprocessor for“auto calibration of moisture”.
• Increased length parameter accuracy by“patented film calibration”.
• Special inbuilt program for periodic self testing of all peripherals are done automatically to verify its own performance.
• Special inbuilt “service data”, monitor the maintenance schedule and inform(display) timely at the time of  service due date.
• Inbuilt Relative humidity and temperature sensor for automatic correction of test result.
• Granite tabletop for easy maintenance, long life and elegant appearance. 

Result Parameters:

• Length - ICC: 2.5%SL , 50% SL , UR, SFI, HVI: HUHML, ML, UI, SFI
• Strength:-  Strength (g/Tex), Elongation 
• Mic & Maturity :- Mic(ug/inch), Maturity ratio, (%)percentage of maturity, finness ( m. tex)
• Colour - RD (Reflectance), +B(yellowness), Colour grade(upland/pima)
• Moisture:- Moisture content %(or)Moisture regain% 
• Trash:- Trash Count, % Of Trash Area, Trash Grade/Leaf Grade/Trash Code
• UV:- UV
• NEP:- Neps(Count/Grm)
• Others - FQI (Fibre Quality Index), SCI (spinning Consistency Index)

Tests and analyses the fibre characteristics of cotton in single instrument and Results are accurate to meet the international standards (USDA, ISTEK).

Measures important fibre properties like span length, strength, elongation, mic, maturity and colour.

Sample preparation for length & strength is semi automatic.

Testing Modules:

• Length and Strength Module :  Working based on optical and constant rate of elongation principle with ICC and HVI testing modes. Advanced patented mechanism incorporated in strength measuring.
• Colour and Moisture Module : Color is measured by optical reflection principle and moisture with electrical resistance method.
• Mic and Maturity Module : Mic and Maturity is measured by “Statex patented double compression air flow method”. There are two more maturity mode to compare test results with AFIS and SHIRELY maturity values.
• Trash Module (Optional): Trash parameters are measured by image process method.

Details

• In built “Auto calibration program“for length, strength, Mic and colour modules.
• Self diagnosing software to check all models fit in run performance. 
• “Inbuilt maintenance schedule program” to guide the operator in time. “Auto reminder” will appear in the monitor in advance at the service due date. 
• In built Bar code reader to improve the operator test detail entry and Number of test/ shift.
• Industrial grade computer and built with touch screen monitor for trouble free running performance at mill-environment.
• Elegant Granite table top for easy maintenance, with long life.
• In built “Patented films calibration” to verify the auto calibration of standard cotton.
• In built “patented double compression method”to measure the actual maturity value of cotton.
• Inbuilt RH and temperature monitor provides R.H corrected test values of length and strength.

Electro span is used to measure the span length, short fiber content and uniformity of the fiber.

Length Measurements made by optical principle.

Details

• Length can be measured by HVI and ICC modes.
• Instrument controlled by computer and micro controller PCB.
• Patented film used for calibration checking.
• Fibrogram diagram for selected tests.
• Granite table top for easy maintenance and elegant appearance.
• Stand alone sampler for user friendly operation.
• Length can be measured up to 45mm.

Result Parameters 

• ICC Mode: 2.5% span length, 50% span length, Uniformity ratio (UR), Short fiber content (SFC), and Micronaire 
• HVI Mode: Mean length, Upper half mean length, Uniformity index(UI), Short fiber content(SFC), and Micronaire 
• Statistical Report: Average, CV%, Minimum, Maximum, Range, Standard deviation
• Graphical Report: Fibrogram

Yarn Appearance Board Winder is used to wind yarn evenly on black board for visual examination and to find out periodic defects on the yarn.

Details

• Hand driven and easy to operate.
• Provided with multi stepped twin pulleys, one can shift belt from one step to another easily to change wraps per inch.
• The pulleys are designed in such away to suit the same belt for all combination.
• Specially designed clutch is provided for easy and quick returning of the guide to the initial position.
• Various size of rectangular and taper boards made by different material like laminated and paper boards provided by optional.
• ASTM standard board for yarn grading provided by optional.
• Four models are available with different length and width of boards.

Motorized Yarn Appearance Board Winder is used to wind yarn evenly on a blackboard for the visual examination and to find out periodic defects on the yarn.

Winds the yarn uniformly at a constant speed using a motor.

Details :

• Adjustable rotating tail jaw is provided to accommodate board length from 12 inches to 15.25 inches rectangular or tapered board.
• Auto-stop provision on the completion of winding.
• Ratchet wheel mechanical ensure unidirectional rotation.
• Twin guide rod with linear bush bearing for smooth and jerk-free movement.
• Gearbox ensure smooth and perfect resolution.
• Same belt can be used for different pulley combination to wind different wraps per inch as per ASTM standard.
• ASTM standard board for yarn grading provided by optional.

Table Top CSP machine consists of a table top lea strength tester and a yarn count balance.

It measures the lea strength and count and then expresses the result as count strength product.

Strength is measured in constant rate of elongation principle.

Instrument having Single Yarn Strength Tester (SYST) attachment to test Single Yarn Strength.

Details

• It is a combination of Statex Table Top Lea Strength Tester, Statex Lab data software and an electronic balance along with SYST Clamps.
• Easy to convert CSP to SYST by simple attachment.
• Auto initial position will be done once testing is completed.
• Inbuilt mini printer for simultaneous printout of results.
• External printer attachment provision for printout of results.
• Lea tester can be operated in standalone mode without computer.
• Lea strength measures in constant rate of elongation principle.
• Testing range: Upto500 Lbs (or) 250 Kg’s.
• Traverse speed:500mm/min and maximum variable with 1mm/min increment.
• Testing speed selectable: 300mm/min for Lea Strength Tester and 500mm/min for SYST.
• Reversing speed: 500mm/min maximum.
• It is compact in size and easy to maintain.
• This system is made up of rigid body for better stability.

CSP System with Single Yarn Strength Tester Clamp:

• Single yarn strength can be measured upto 10Kg’s.
• Special load cell with clamps provided for single yarn test, it can be easily convert from CSP to SYST.
• Separate twin software for CSP and SYST for easy selection.
• Accurate elongation measurement upto 10% (extra elongation as optional).
• Automatic return of bottom jaw to initial position after testing complete.
• Adjustable pretension spring provided for accurate pretension.
• Force elongation curve, graphical representation for test result.
• Test Speed:500mm/min, Test Length: 500mm. 

Table Top CSP Lab Data Software:

• The user friendly“windows based software” has been provided or conducting majority of tests like    
• Wrapping tests in sliver, roving, yarn.
• Noil testing at comber.    
• Roving stretch tests at simplex.
• Auto leveler tests at draw frame
• Provision provided for designing the printout format as per user choice.
• Majority of tests are supported with graphical representation in terms of histogram, line diagrams and stacked bar diagrams.
• In case of draw frame auto leveler tests, potentio meter reading can be given for easy tests and the same can be seen in graphical form for knowing its change in trend.
• Results shall be compared between groups.
• Periodical reports such as weekly, monthly can be taken for each department, group of mechanism and for a separate machine for better analysis.

Result Parameters for Syst:

• Numerical reports: Strength (grms), Elongation (%) and Tenacity (gf/tex).
• Statistical reports: Average, CV%, Minimum, Maximum, Range and Standard deviation.
• Periodic statistical reports: Periodical reports can be taken for count wise.
• Graphical reports:Variation graph for elongation curve.

Famous Floor Mounted Computerized Automatic Lea Strength Tester For Testing Yarn Count, Lea Strength And C.S.P. 

CSP machine consists of a lea strength tester and yarn count balance .It measures the lea strength and count then expressed the result as count strength product.

Lea strength measured in constant rate of elongation principle.

Details

• Possibility to operate both the instrument independently and simultaneously.
• Double screw rod mechanism to drive the lower hook perpendicular to the load for accurate breaking load measurement.
• Automatic engage and return of lower jaw.
• Auto self aligned upper and lower  jaw for precise measurement
• Testing  speed is 300mm/min
• Testing range:0-500LBS
• It’s made up of rigid body for better stability.
•  Each screw rod contains double guide for accurate parallel and free movement.
• Pressure sensor for reliable working of the instrument.

CSP Lab Data Software :

• The user friendly “windows based software” has been provided or conducting majority of tests like
• Wrapping tests in sliver, roving, yarns.    
• Noils testing at comber.
• Roving stretch tests at simplex.
• Auto leveler tests at draw frame.
• Provision provided for designing the printout format as per users choice.
• Majority of tests are supported with graphical representation in terms of histograms, line diagrams and stacked bar diagrams.
• In case of draw frame auto leveler tests, potentio meter reading can be given for easy tests and the same can be seen in graphical form for knowing its change in trend.
• Results shall be compared between groups.
• Periodical reports such as weekly, monthly can be taken for each department, group of mechanism and for a separate machine for better analysis.

Result Parameters :

• Numerical reports: Individual count, strength and CSP.
• Statistical reports: Average, CV%, Minimum, Maximum, Range, Standard deviation and Q95%.
• Periodic statistical reports: Periodical reports can betaken for all departments with user defined inputs.
• Graphical reports: Variation graph for individual tests, periodical variation graphs for average and CV% with user defined inputs.