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Star Trace Pvt. Ltd.
Chennai, Tamil Nadu, India
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Vibrating Screen #31889

Circular Motion Screen

Circular Motion Screen is known for low profile, efficient protection of support structure from vibrating masses and virtually noiseless operation. The various versions of Circular Motion Screen allow wet and dry screening, coarse and fine separations. Circular Motion Screen is widely used in steel mills, mineral Beneficiation plants, chemical, mining, food and Fertilizer industries, coal preparation plants, and many others. Product StructureThe vibrating screen consists of screen box, supporting device, vibration exciter, transmission part. The barrel-type vibration exciter is installed in the middle part of the machine. During normal operation, the vibration of exciter will drive the screen mesh fixed on the screen box vibrate, and then materials will be screened. ApplicationsThis machine are mainly used in chemical industry, power station, steel works, coal plant, mine, building sites, etc, . Our scalping screen can be customized to meet various requirements. High-quality and safe operations. With single or multiple screen decks. Sand and gravel, building materials minerals, ores, pellets, sinter coal, coke, lignite, limestone, dolomite, chemical products, fertilizers. Vibrator UnitThe vibrator Unit is a steel shaft, completely housed in a protective steel tubular casing which in turn is provided with an easily replaceable rubber cover to resist damage and abrasion. Balance Weights are keyed to shaft. The bearings are specially designed for the use on screens and are a high capacity self aligning double roller type. These bearings have special tolerances and improved lubrication facilities to give extended bearing life under their ardous working conditions. Labyrinth type grease sealings are provided to prever dust getting into bearings. A deep groove V-belt Pully is bored eccentrically to ensure true running arn to obviate the belt whip. Technical DataThe Circular Motion Screens are bolted single or multi deck structure with a substantial and rigid design. The screen body consists of the two side plates with bolted transverse supports and screen mounts. The screen box is based on an open design. Drive shaft with its eccentric weights runs in heavy duty self-aligning roller bearings. The throw of the vibrating screen is varied by adjusting the eccentric weights. The drive is either direct or through cordon shaft and v- belts. The vibrating screen is supported above the substructure by means of helical coil compression springs. The screen installation angle can be varied to suit the application. There are several options for lubrication, oil or grease, which can be used without modification. Selected bearing seals ensure a long service life. StructuresA Type Circular Motion Vibrating Screen is consisted of Screen box, Screen, Vibrating motor, Reducing setting and Base plate. The angle of the screen could be changed by the adjustment of the height of the base plate. Usually the vibrating motor is fixed on the right side of the screen frame. We have all sorts of screens for our users to choose. Working Principle
  • The two same vibrating motors which rotate synchronously in different directions, making the screen body do periodical to-and-fro linear moving to achieve screen classification purpose.
  • The crossbeam and side boards of screen are made of stainless steel plate or heat-resisting plate and connected by the rivets to decrease internal stress and make good fastness.
Features
  • Quick changing of screen mats and of the specially developed removable names, to allow lengthwise tensioning using simple screw connections.
  • The machine is economically Equipped to customer's requirements with screen decks made of spring steel wire perforated sheet wire Perforated sheet metal, rubber or polyurethane optimum untilization of the screening area by a deck arrangement which is adapted to suit the grain size concerned, namely longitudinal, transverse, inserted and laid linings.
  • Low noise level with grease lubricated circular drive units which run extremely quiet and are of a stable design with low harmonic oscillation.
  • High availability and operational reliability is the result of a highly Developed design and quality Standard.
  • Low maintenance costs resulting from a direct drive using a normal commercial motor and maintenance free card an shaft.
  • Easy, quick installation and removable of worn and replacement parts by the use of screw connections.
ApplicationsOur scalping screen can be customized to meet various requirements. High-quality and safe operations. With single or multiple screen decks.
  • Sand and Gravel
  • Building materials
  • Minerals
  • Ores
  • Pellets
  • Sinter coal
  • Coke
  • Lignite
  • Limestone
  • Dolomite
  • Chemical products
  • Fertilizers
This machine are mainly used in
  • Chemical industries
  • Power stations
  • Steel works
  • Coal plants
  • Mine
  • Building sites

Specifications

Type Decks Capacity (m3/h) Motor Power KW Decks Spec. (mm) Total weight (Kg) Dimensions (L*W*H) mm
STR1225 2 08/01/60 5.5 1200*2500 3500 3040*1840*800
STR1225 3 10/01/70 5.5 1200*2500 3850 3040*1840*1200
STR1230 2 12/01/78 7.5 1200*3000 4200 3390*1900*800
STR1230 3 13-80 7.5 1200*3000 4600 3537*1900*1200
STR1237 2 15-86 7.5 1200*3700 4600 4090*1900*800
STR1237 3 16-90 7.5 1200*3700 5200 4400*1950*1200
STR1535 2 20-125 11 1500*3500 5890 4552*2250*900
STR1535 3 21-125 11 1500*3500 6700 4552*2250*1600
STR1545 2 22-150 15 1500*4500 6330 5400*2250*1600
STR1545 3 22-150 15 1500*4500 6800 5400*2250*1700
STR1548 2 22.5-162 15 1500*4800 6980 5300*2200*860
STR1548 3 22.5-162 15 1500*4800 7600 5752*2200*1600
STR1848 2 25-206 15 1800*4800 9080 6140*2470*1380
STR1848 3 32-276 18.5 1800*4800 9600 6140*2710*1780
STR1854 2 32-312 18.5 1800*5400 10150 6500*2600*1300
STR1854 3 32-312 22 1800*5400 10840 6960*2600*1630
STR2160 2 50-475 30 2100*6000 11780 7300*2950*2000
STR2160 3 50-475 30 2100*6000 12800 7300*2950*2000
STR2460 2 65-550 37 2400*6000 15600 7450*3230*1500
STR2460 3 70-620 37 2400*6000 17600 7450*3230*1910
View Complete Details

Dewatering Vibrating Screen

we bring forth cutting-edge dewatering vibrating screen that is tremendously advantageous for reduced maintenance, compactness and simple operations. Apart from the simplicity of the drive, a lot of other features have been incorporated in this dewatering vibrating screen for heavy duty applications, long life, and low operating and maintenance costs. This dewatering vibrating screen comes at a competitive price. advantagesthe use of the following equipment becomes unnecessary:
  • external drive, with vee-belts or cardan shafts
  • oil bath oscillators, with synchronizing gears and oil leaks
  • snubbers - the screen-mounted drive has eliminated the need for snubbers to reduce damage to vee-belts and external motors during the large oscillations that normally occur during stopping
  • bearing failure is limited to the bearing itself. Particles from a failed bearing cannot circulate in motor support stand, or overhead structure for motor support
  • an oil bath and cause possible damage to other bearings and synchronizing gears
  • compactness - screens can be positioned very closely with a minimum of space wastage
  • due to the absence of gears and vee-belts, the units use less power than conventional drives
  • a vibrator motor needing reconditioning can easily be exchanged for a standby unit, with a minimum of downtime
    • .
View Complete Details

Linear Motion Vibrating Screen

we have gained a strong foot-hold in the market by offering high-end linear motion vibrating screens. Our linear motion vibrating screens result in the reduced maintenance and have compact designs as well as simple handling. Factors like simplicity of the drive along with many other features have been included to provide a machine which is particularly designed for heavy duty applications, long service life, and easy operations. The standard range of screens is presented later in the brochure and is normally available on short delivery. the use of the following equipment becomes unnecessary
  • external drive, with vee-belts or cardan shafts
  • oil bath oscillators, with synchronizing gears and oil leaks
  • snubbers - the screen-mounted drive has eliminated the need for snubbers to reduce damage to vee-belts and external motors during the large oscillations that normally occur during stopping
  • bearing failure is limited to the bearing itself. Particles from a failed bearing cannot circulate in motor support stand, or overhead structure for motor support
  • an oil bath and cause possible damage to other bearings and synchronizing gears
  • compactness - screens can be positioned very closely with a minimum of space wastage
  • due to the absence of gears and vee-belts, the units use less power than conventional drives
  • a vibrator motor needing reconditioning can easily be exchanged for a standby unit, with a minimum of downtime
    • .
View Complete Details

Circular Motion Vibrating Screen

we are the prominent manufacturer, exporter and supplier of circular motion vibrating screens. This circular motion vibrating screen is a new age vibratory screening machine characterized by low profile, capable protection of support structure from vibrating masses and nearly noiseless operation. Different versions of these circular motion vibrating screens permit their use for wet and dry screening, coarse and fine separations. Our circular motion vibrating screen is widely used in steel mills, mineral beneficiation plants, chemical, mining, food and fertilizer industries, coal preparation plants and many others. known for
  • high availability and operational dependability is the result of a highly developed design and quality standard
  • comes with screen decks made of spring steel wire perforated sheet wire perforated sheet metal, rubber or polyurethane optimum utilization of the screening area by a deck arrangement which is adapted to suit the grain size concerned, namely longitudinal, transverse, inserted and laid linings
  • reasonably priced and flexible due to the use of standardize components
  • easy, quick installation and removable of worn and replacement parts by the use of screw connections
  • quick changing of screen mats and of the specially developed removable names, to allow lengthwise tensioning using simple screw connections
  • generously dimensioned bearings give long service life
  • low maintenance costs resulting from a direct drive using a normal commercial motor and a maintenance free cardan shaft
  • low noise level with grease lubricated circular drive units which run extremely quiet and are of a stable design with low harmonic oscillation
  • dust seals are available as an option for all screens
    • .
View Complete Details

Dewatering Screen

We bring forth the best Dewatering Screen. Dewatering Screen is designed using stainless steel metal for heavy-duty performance. Dewatering Screen integrates Screen and Vibratory Motor. We have made Dewatering Screen available in different models to cater diverse demands of the clients. Construction

  • Screen : It integrates modular polyurethane or stainless steel panels. Screen has trapezial cross section mesh openings that revent obstruction and blocking.
  • Vibratory Motor : Its robust and heavy-duty units are insulated against the ingress of dust and water. It has IP 55 protection, which ensures operations of units in wet conditions, such as in washing and dewatering applications.

OperationDuring material dewatering, water is filtered through the mesh as a result of vibration while the material is conveyed toward the point of discharge. The filtered water carries solid particles whose size is slightly smaller than the mesh openings, which must be recovered by means of hydrocycloning and incorporated to final product in the discharge area. The level of moisture that can be obtained in the end product is between 10% and 15%, depending on its nature, particle size distribution and water content in the feed materials. When the two vibrating motor that installed vertically on the sieve relatively rotate, the eccentric block of two vibrating motors produce rated excitation force. The horizontal excitation force cancel each other out, the vertical excitation force is transported to the whole screen surface through the body mass vibration. Materials do the jumping movement on the screen surface to the outlet because of the vertical excitation force. Materials which smaller than the mesh drop into the lower layer and discharge from the outlet after doing the jumping movement. Because of the reasonable screen, after vibrating screen, we can get materials of different concentration particle sizes and done the rating work of materials. Features

  • Individually Replaceable Cross Members : Instead of the old type of fabricated screen decks, all STARTRACE screens now incorporate a unique bolted deck arrangement. This means that when wear occurs and deck replacement becomes necessary, only the worn sections are replaced. This is far easier than stripping the entire screen and handling large, heavy fabricated frames. When polyurethane panels are to be fitted to screens up to and including 1 200 mm in width, the panels are located directly into the individually replaceable cross members. The panel and cross member, by direct impingement of the material being screened, is prevented. On larger screens, the cross members can be rubber lined for protection.
  • Angle Runner System for polyurethane Modular Units : One of the most common complaints with conventional frames for polyurethane panels is the premature wear of the pinholes in the deck, with resultant loosening of the panels. On screens over 1200 mm in width, easily replaceable angle runners are provided to secure the polyurethane panels. With wear, only those runners affected need be replaced, thus reducing costs and downtime.
  • Flat Bar Runner System for Woven Wire Decks : As in the angle runner system for polyurethane decks, the flat bar stringers are bolted to the cross members, resulting in an easy to maintain deck arrangement.
  • Automatic Alignment of Tensioning Bolts for side Tensioned woven wire Decks : The illustration show clearly the simplicity of this device. The swivel half cups automatically align the tensing bolts to the exact angle to accommodate various wire thicknesses
  • Built-in, Lined Feed Boxes and Discharge Lips : The simplicity of the design of these built in items ensures that feed boxes and discharge lips cannot come loose
  • Stress Relieving : The entire welded fabrication is stress relieved to ensure that all residual welding stresses are removed
  • Screening Surface : The screens can be fitted with a variety of screening surfaces, such as punched plate, tensioned woven wire, polyurethane or rubber mats, plug-in polyurethane panels, or wedge wire panels.

Benefits

  • Consistently dewatered product output - typically less than 14% mositure content ensures product is ready for market straight from the belts.
  • Supplied with modular Polyurethane non-bolted panels as standard for maximum wear resistance and ease of maintenance.
  • Fully rubber lined discharge chutes for maximum wear resistance.
  • Marshmallow screen mounts to harness vibration on the screen and minimise its transfer to the supporting structure thus minimising stress.
  • Tow high frequency 3.6kw vibrating motors fitted as standard (2no 9kw motors standard on A-series) to ensure maximum dewatering.
  • Unique goal post design above vibrating motors provides additional plant safety by removing cabling from the motors and any other moving parts of the plant.
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Flip Flop Vibratory Screen

We are one of the prime names engaged in offering Flip Flop Vibratory Screen. Designed to perfection, Flip Flop Vibratory Screen ensures efficient performance at low operating cost. Flip Flop Vibratory Screen is specifically designed to screen material like damp, stalk and leaf or matted substance. Working PrincipleStar Trace Flip-flop vibratory screens expand upon the traditional linear vibratory screening method and the conventional circular vibration screens by combining the two motions in order to create dual vibration movement. These flip-flop screens are highly effective because with the aid of resonance they use only one drive to power the dual vibration, and because they come, fitted with the latest screens, which are proven to be extremely effective in screening all manner of waste material. Features & Benefits
  • Low maintenance and operating cost
  • Compact and modular construction
  • High availability of screening machinery
  • Single or multi deck type
Applications
  • Sand & Crushed Stone
  • Basalts & Gypsum
  • Municipal Solid Waste
  • Iron / Bauxite / Copper Ore
  • Coal, Coke & Iron Ore Fines
  • Limestone & Dolomite
  • Construction & Demolition
  • E-Waste recycling
  • Wood Chips, Sawdust, & Wood Flour
  • Bio-Solids
  • Shredded Materials
  • Chemicals
View Complete Details

Horizontal Vibratory Screen

We bring forth high performing Horizontal Vibratory Screen for our valued customers. With individually replaceable cross members, angle runner system for polyurethane modular units, built-in, lined feed boxes and discharge lips, Horizontal Vibratory Screen ensures efficient separation of material at great speed. Interested customers can contact us for detailed technical information. Features

  • Individually Replaceable Cross Members
  • Angle Runner System for polyurethane Modular Units
  • Flat Bar Runner System for Woven Wire Decks
  • Automatic Alignment of Tensioning Bolts for side Tensioned woven wire Decks
  • Built-in, Lined Feed Boxes and Discharge Lips

Applications

  • Iron ore jiggling process
  • Silica Sand washing plant
  • Mineral washing plant
  • Upgrading the Iron ore
  • Iron ore washing plant
  • Mining washing plant

OperationLinear Motion Screen is equipped with two vibrating motors rotating in opposite directions. This dual motor configuration causes the screen frame to vibrate in a linear or straight-line motion perpendicular to the plane of the motors. Normally, the motors are positioned at an angle of 50 degrees with respect to the screen surface. This result in excellent forward conveyance of oversize particles , even when the screen frame is in an uphill position. Depending upon the application, the screen frame can be position from 10 degrees uphill to 15 degrees downhill. Maximum capacity is achieved in the uphill position, causing the formation of a pool at the feed end of the machine. The head or pressure from the pool increase fluid throughout. The linear motion of the screen frame efficiently conveys the oversize particles out of the pool area where they are then discharged. FlexiblityThe screens can be adapted by the factory to meet special requirements regarding plant layout, screen performance and environmental constraints. Specify your particular requirements, or enquire about the range of features, accessories, painting systems and materials of construction currently available. Screens are frequently manufactured in various grades of stainless steel for the chemical industry and protected by special painting systems for severe conditions in the mining industry. Key Benefits

  • High fluid capacity.
  • Ideal for dilute slurries and/or low amounts of oversize such as scalping or trash screen applications.
  • Appropriate for the removal of grit or other contaminants from viscous slurries.
  • Screen openings can range from 3/8inch (10mm) to 400 mesh (38 microns).
  • Low headroom requirements.
  • Uniform straight-line conveying action.
  • High open area polyurethane screen surfaces or various woven wire designs minimize or eliminate screen blinding.
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Banana Vibratory Screen

Banana Vibratory Screen has its name owing to its banana like shape. Banana Vibratory Screen is a linear vibrating screen with a box type exciter, and the screen deck divide into several zones with different dip angles. Banana Vibratory Screen productivity increases by 1.5 to 2 times. Banana Vibratory Screen is suitable for medium and fine size material. ApplicationsBanana Vibratory Screen is designed for the classification of large and medium size materials with high content of fine particles. Banana Vibratory Screen is also used for dewatering, and de-sliming.
  • Iron ore & gold powder.
  • Coal powder
  • Aggregates
  • Sand & gravel
  • Hard rock
  • Limestone
  • Ore
Characteristics
  • The shape of screen box is just like a banana
  • The screen deck divides into three sections with different inclination angles
  • From the feed end to the discharge, the sieving rate and flow speed on different zones are varying
  • Three axle driving with elliptical motion trail
  • Combined with large processing capacity and high screening efficiency

Specifications

Model Screen Cloth Layers Mesh Size (mm) Mesh Size (mm) Production Capability (t/h) Motor Power (Kw) Weight (Kg)
2ST1235 2 05/01/20 400 60-210 5.5 3600
3ST1545 3 05/01/50 400 110-385 15 6800
2ST1848 2 05/01/80 400 25-206 15 9080
2ST1854 2 05/01/00 400 200-450 18.5 8600
3ST1860 3 05/01/00 400 250-600 22 9200
3ST2160 3 06/01/00 400 300-750 37 12800
3ST2460 3 06/01/00 400 400-850 45 14100
4ST1848 4 05/01/80 400 32-285 22 11100
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Retailer of Vibrating Screen from Chennai, Tamil Nadu by Star Trace Pvt. Ltd.

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Vibrating Screen #31889

Our Complete range of products are Circular Motion Screen, Dewatering Vibrating Screen, Linear Motion Vibrating Screen, Circular Motion Vibrating Screen and Dewatering Screen.

Circular Motion Screen

Circular Motion Screen is known for low profile, efficient protection of support structure from vibrating masses and virtually noiseless operation. The various versions of Circular Motion Screen allow wet and dry screening, coarse and fine separations. Circular Motion Screen is widely used in steel mills, mineral Beneficiation plants, chemical, mining, food and Fertilizer industries, coal preparation plants, and many others. Product StructureThe vibrating screen consists of screen box, supporting device, vibration exciter, transmission part. The barrel-type vibration exciter is installed in the middle part of the machine. During normal operation, the vibration of exciter will drive the screen mesh fixed on the screen box vibrate, and then materials will be screened. ApplicationsThis machine are mainly used in chemical industry, power station, steel works, coal plant, mine, building sites, etc, . Our scalping screen can be customized to meet various requirements. High-quality and safe operations. With single or multiple screen decks. Sand and gravel, building materials minerals, ores, pellets, sinter coal, coke, lignite, limestone, dolomite, chemical products, fertilizers. Vibrator UnitThe vibrator Unit is a steel shaft, completely housed in a protective steel tubular casing which in turn is provided with an easily replaceable rubber cover to resist damage and abrasion. Balance Weights are keyed to shaft. The bearings are specially designed for the use on screens and are a high capacity self aligning double roller type. These bearings have special tolerances and improved lubrication facilities to give extended bearing life under their ardous working conditions. Labyrinth type grease sealings are provided to prever dust getting into bearings. A deep groove V-belt Pully is bored eccentrically to ensure true running arn to obviate the belt whip. Technical DataThe Circular Motion Screens are bolted single or multi deck structure with a substantial and rigid design. The screen body consists of the two side plates with bolted transverse supports and screen mounts. The screen box is based on an open design. Drive shaft with its eccentric weights runs in heavy duty self-aligning roller bearings. The throw of the vibrating screen is varied by adjusting the eccentric weights. The drive is either direct or through cordon shaft and v- belts. The vibrating screen is supported above the substructure by means of helical coil compression springs. The screen installation angle can be varied to suit the application. There are several options for lubrication, oil or grease, which can be used without modification. Selected bearing seals ensure a long service life. StructuresA Type Circular Motion Vibrating Screen is consisted of Screen box, Screen, Vibrating motor, Reducing setting and Base plate. The angle of the screen could be changed by the adjustment of the height of the base plate. Usually the vibrating motor is fixed on the right side of the screen frame. We have all sorts of screens for our users to choose. Working Principle
  • The two same vibrating motors which rotate synchronously in different directions, making the screen body do periodical to-and-fro linear moving to achieve screen classification purpose.
  • The crossbeam and side boards of screen are made of stainless steel plate or heat-resisting plate and connected by the rivets to decrease internal stress and make good fastness.
Features
  • Quick changing of screen mats and of the specially developed removable names, to allow lengthwise tensioning using simple screw connections.
  • The machine is economically Equipped to customer's requirements with screen decks made of spring steel wire perforated sheet wire Perforated sheet metal, rubber or polyurethane optimum untilization of the screening area by a deck arrangement which is adapted to suit the grain size concerned, namely longitudinal, transverse, inserted and laid linings.
  • Low noise level with grease lubricated circular drive units which run extremely quiet and are of a stable design with low harmonic oscillation.
  • High availability and operational reliability is the result of a highly Developed design and quality Standard.
  • Low maintenance costs resulting from a direct drive using a normal commercial motor and maintenance free card an shaft.
  • Easy, quick installation and removable of worn and replacement parts by the use of screw connections.
ApplicationsOur scalping screen can be customized to meet various requirements. High-quality and safe operations. With single or multiple screen decks.
  • Sand and Gravel
  • Building materials
  • Minerals
  • Ores
  • Pellets
  • Sinter coal
  • Coke
  • Lignite
  • Limestone
  • Dolomite
  • Chemical products
  • Fertilizers
This machine are mainly used in
  • Chemical industries
  • Power stations
  • Steel works
  • Coal plants
  • Mine
  • Building sites

Specifications

Type Decks Capacity (m3/h) Motor Power KW Decks Spec. (mm) Total weight (Kg) Dimensions (L*W*H) mm
STR1225 2 08/01/60 5.5 1200*2500 3500 3040*1840*800
STR1225 3 10/01/70 5.5 1200*2500 3850 3040*1840*1200
STR1230 2 12/01/78 7.5 1200*3000 4200 3390*1900*800
STR1230 3 13-80 7.5 1200*3000 4600 3537*1900*1200
STR1237 2 15-86 7.5 1200*3700 4600 4090*1900*800
STR1237 3 16-90 7.5 1200*3700 5200 4400*1950*1200
STR1535 2 20-125 11 1500*3500 5890 4552*2250*900
STR1535 3 21-125 11 1500*3500 6700 4552*2250*1600
STR1545 2 22-150 15 1500*4500 6330 5400*2250*1600
STR1545 3 22-150 15 1500*4500 6800 5400*2250*1700
STR1548 2 22.5-162 15 1500*4800 6980 5300*2200*860
STR1548 3 22.5-162 15 1500*4800 7600 5752*2200*1600
STR1848 2 25-206 15 1800*4800 9080 6140*2470*1380
STR1848 3 32-276 18.5 1800*4800 9600 6140*2710*1780
STR1854 2 32-312 18.5 1800*5400 10150 6500*2600*1300
STR1854 3 32-312 22 1800*5400 10840 6960*2600*1630
STR2160 2 50-475 30 2100*6000 11780 7300*2950*2000
STR2160 3 50-475 30 2100*6000 12800 7300*2950*2000
STR2460 2 65-550 37 2400*6000 15600 7450*3230*1500
STR2460 3 70-620 37 2400*6000 17600 7450*3230*1910
View Complete Details

Dewatering Vibrating Screen

we bring forth cutting-edge dewatering vibrating screen that is tremendously advantageous for reduced maintenance, compactness and simple operations. Apart from the simplicity of the drive, a lot of other features have been incorporated in this dewatering vibrating screen for heavy duty applications, long life, and low operating and maintenance costs. This dewatering vibrating screen comes at a competitive price. advantagesthe use of the following equipment becomes unnecessary:
  • external drive, with vee-belts or cardan shafts
  • oil bath oscillators, with synchronizing gears and oil leaks
  • snubbers - the screen-mounted drive has eliminated the need for snubbers to reduce damage to vee-belts and external motors during the large oscillations that normally occur during stopping
  • bearing failure is limited to the bearing itself. Particles from a failed bearing cannot circulate in motor support stand, or overhead structure for motor support
  • an oil bath and cause possible damage to other bearings and synchronizing gears
  • compactness - screens can be positioned very closely with a minimum of space wastage
  • due to the absence of gears and vee-belts, the units use less power than conventional drives
  • a vibrator motor needing reconditioning can easily be exchanged for a standby unit, with a minimum of downtime
    • .
View Complete Details

Linear Motion Vibrating Screen

we have gained a strong foot-hold in the market by offering high-end linear motion vibrating screens. Our linear motion vibrating screens result in the reduced maintenance and have compact designs as well as simple handling. Factors like simplicity of the drive along with many other features have been included to provide a machine which is particularly designed for heavy duty applications, long service life, and easy operations. The standard range of screens is presented later in the brochure and is normally available on short delivery. the use of the following equipment becomes unnecessary
  • external drive, with vee-belts or cardan shafts
  • oil bath oscillators, with synchronizing gears and oil leaks
  • snubbers - the screen-mounted drive has eliminated the need for snubbers to reduce damage to vee-belts and external motors during the large oscillations that normally occur during stopping
  • bearing failure is limited to the bearing itself. Particles from a failed bearing cannot circulate in motor support stand, or overhead structure for motor support
  • an oil bath and cause possible damage to other bearings and synchronizing gears
  • compactness - screens can be positioned very closely with a minimum of space wastage
  • due to the absence of gears and vee-belts, the units use less power than conventional drives
  • a vibrator motor needing reconditioning can easily be exchanged for a standby unit, with a minimum of downtime
    • .
View Complete Details

Circular Motion Vibrating Screen

we are the prominent manufacturer, exporter and supplier of circular motion vibrating screens. This circular motion vibrating screen is a new age vibratory screening machine characterized by low profile, capable protection of support structure from vibrating masses and nearly noiseless operation. Different versions of these circular motion vibrating screens permit their use for wet and dry screening, coarse and fine separations. Our circular motion vibrating screen is widely used in steel mills, mineral beneficiation plants, chemical, mining, food and fertilizer industries, coal preparation plants and many others. known for
  • high availability and operational dependability is the result of a highly developed design and quality standard
  • comes with screen decks made of spring steel wire perforated sheet wire perforated sheet metal, rubber or polyurethane optimum utilization of the screening area by a deck arrangement which is adapted to suit the grain size concerned, namely longitudinal, transverse, inserted and laid linings
  • reasonably priced and flexible due to the use of standardize components
  • easy, quick installation and removable of worn and replacement parts by the use of screw connections
  • quick changing of screen mats and of the specially developed removable names, to allow lengthwise tensioning using simple screw connections
  • generously dimensioned bearings give long service life
  • low maintenance costs resulting from a direct drive using a normal commercial motor and a maintenance free cardan shaft
  • low noise level with grease lubricated circular drive units which run extremely quiet and are of a stable design with low harmonic oscillation
  • dust seals are available as an option for all screens
    • .
View Complete Details

Dewatering Screen

We bring forth the best Dewatering Screen. Dewatering Screen is designed using stainless steel metal for heavy-duty performance. Dewatering Screen integrates Screen and Vibratory Motor. We have made Dewatering Screen available in different models to cater diverse demands of the clients. Construction

  • Screen : It integrates modular polyurethane or stainless steel panels. Screen has trapezial cross section mesh openings that revent obstruction and blocking.
  • Vibratory Motor : Its robust and heavy-duty units are insulated against the ingress of dust and water. It has IP 55 protection, which ensures operations of units in wet conditions, such as in washing and dewatering applications.

OperationDuring material dewatering, water is filtered through the mesh as a result of vibration while the material is conveyed toward the point of discharge. The filtered water carries solid particles whose size is slightly smaller than the mesh openings, which must be recovered by means of hydrocycloning and incorporated to final product in the discharge area. The level of moisture that can be obtained in the end product is between 10% and 15%, depending on its nature, particle size distribution and water content in the feed materials. When the two vibrating motor that installed vertically on the sieve relatively rotate, the eccentric block of two vibrating motors produce rated excitation force. The horizontal excitation force cancel each other out, the vertical excitation force is transported to the whole screen surface through the body mass vibration. Materials do the jumping movement on the screen surface to the outlet because of the vertical excitation force. Materials which smaller than the mesh drop into the lower layer and discharge from the outlet after doing the jumping movement. Because of the reasonable screen, after vibrating screen, we can get materials of different concentration particle sizes and done the rating work of materials. Features

  • Individually Replaceable Cross Members : Instead of the old type of fabricated screen decks, all STARTRACE screens now incorporate a unique bolted deck arrangement. This means that when wear occurs and deck replacement becomes necessary, only the worn sections are replaced. This is far easier than stripping the entire screen and handling large, heavy fabricated frames. When polyurethane panels are to be fitted to screens up to and including 1 200 mm in width, the panels are located directly into the individually replaceable cross members. The panel and cross member, by direct impingement of the material being screened, is prevented. On larger screens, the cross members can be rubber lined for protection.
  • Angle Runner System for polyurethane Modular Units : One of the most common complaints with conventional frames for polyurethane panels is the premature wear of the pinholes in the deck, with resultant loosening of the panels. On screens over 1200 mm in width, easily replaceable angle runners are provided to secure the polyurethane panels. With wear, only those runners affected need be replaced, thus reducing costs and downtime.
  • Flat Bar Runner System for Woven Wire Decks : As in the angle runner system for polyurethane decks, the flat bar stringers are bolted to the cross members, resulting in an easy to maintain deck arrangement.
  • Automatic Alignment of Tensioning Bolts for side Tensioned woven wire Decks : The illustration show clearly the simplicity of this device. The swivel half cups automatically align the tensing bolts to the exact angle to accommodate various wire thicknesses
  • Built-in, Lined Feed Boxes and Discharge Lips : The simplicity of the design of these built in items ensures that feed boxes and discharge lips cannot come loose
  • Stress Relieving : The entire welded fabrication is stress relieved to ensure that all residual welding stresses are removed
  • Screening Surface : The screens can be fitted with a variety of screening surfaces, such as punched plate, tensioned woven wire, polyurethane or rubber mats, plug-in polyurethane panels, or wedge wire panels.

Benefits

  • Consistently dewatered product output - typically less than 14% mositure content ensures product is ready for market straight from the belts.
  • Supplied with modular Polyurethane non-bolted panels as standard for maximum wear resistance and ease of maintenance.
  • Fully rubber lined discharge chutes for maximum wear resistance.
  • Marshmallow screen mounts to harness vibration on the screen and minimise its transfer to the supporting structure thus minimising stress.
  • Tow high frequency 3.6kw vibrating motors fitted as standard (2no 9kw motors standard on A-series) to ensure maximum dewatering.
  • Unique goal post design above vibrating motors provides additional plant safety by removing cabling from the motors and any other moving parts of the plant.
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Flip Flop Vibratory Screen

We are one of the prime names engaged in offering Flip Flop Vibratory Screen. Designed to perfection, Flip Flop Vibratory Screen ensures efficient performance at low operating cost. Flip Flop Vibratory Screen is specifically designed to screen material like damp, stalk and leaf or matted substance. Working PrincipleStar Trace Flip-flop vibratory screens expand upon the traditional linear vibratory screening method and the conventional circular vibration screens by combining the two motions in order to create dual vibration movement. These flip-flop screens are highly effective because with the aid of resonance they use only one drive to power the dual vibration, and because they come, fitted with the latest screens, which are proven to be extremely effective in screening all manner of waste material. Features & Benefits
  • Low maintenance and operating cost
  • Compact and modular construction
  • High availability of screening machinery
  • Single or multi deck type
Applications
  • Sand & Crushed Stone
  • Basalts & Gypsum
  • Municipal Solid Waste
  • Iron / Bauxite / Copper Ore
  • Coal, Coke & Iron Ore Fines
  • Limestone & Dolomite
  • Construction & Demolition
  • E-Waste recycling
  • Wood Chips, Sawdust, & Wood Flour
  • Bio-Solids
  • Shredded Materials
  • Chemicals
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Horizontal Vibratory Screen

We bring forth high performing Horizontal Vibratory Screen for our valued customers. With individually replaceable cross members, angle runner system for polyurethane modular units, built-in, lined feed boxes and discharge lips, Horizontal Vibratory Screen ensures efficient separation of material at great speed. Interested customers can contact us for detailed technical information. Features

  • Individually Replaceable Cross Members
  • Angle Runner System for polyurethane Modular Units
  • Flat Bar Runner System for Woven Wire Decks
  • Automatic Alignment of Tensioning Bolts for side Tensioned woven wire Decks
  • Built-in, Lined Feed Boxes and Discharge Lips

Applications

  • Iron ore jiggling process
  • Silica Sand washing plant
  • Mineral washing plant
  • Upgrading the Iron ore
  • Iron ore washing plant
  • Mining washing plant

OperationLinear Motion Screen is equipped with two vibrating motors rotating in opposite directions. This dual motor configuration causes the screen frame to vibrate in a linear or straight-line motion perpendicular to the plane of the motors. Normally, the motors are positioned at an angle of 50 degrees with respect to the screen surface. This result in excellent forward conveyance of oversize particles , even when the screen frame is in an uphill position. Depending upon the application, the screen frame can be position from 10 degrees uphill to 15 degrees downhill. Maximum capacity is achieved in the uphill position, causing the formation of a pool at the feed end of the machine. The head or pressure from the pool increase fluid throughout. The linear motion of the screen frame efficiently conveys the oversize particles out of the pool area where they are then discharged. FlexiblityThe screens can be adapted by the factory to meet special requirements regarding plant layout, screen performance and environmental constraints. Specify your particular requirements, or enquire about the range of features, accessories, painting systems and materials of construction currently available. Screens are frequently manufactured in various grades of stainless steel for the chemical industry and protected by special painting systems for severe conditions in the mining industry. Key Benefits

  • High fluid capacity.
  • Ideal for dilute slurries and/or low amounts of oversize such as scalping or trash screen applications.
  • Appropriate for the removal of grit or other contaminants from viscous slurries.
  • Screen openings can range from 3/8inch (10mm) to 400 mesh (38 microns).
  • Low headroom requirements.
  • Uniform straight-line conveying action.
  • High open area polyurethane screen surfaces or various woven wire designs minimize or eliminate screen blinding.
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Banana Vibratory Screen

Banana Vibratory Screen has its name owing to its banana like shape. Banana Vibratory Screen is a linear vibrating screen with a box type exciter, and the screen deck divide into several zones with different dip angles. Banana Vibratory Screen productivity increases by 1.5 to 2 times. Banana Vibratory Screen is suitable for medium and fine size material. ApplicationsBanana Vibratory Screen is designed for the classification of large and medium size materials with high content of fine particles. Banana Vibratory Screen is also used for dewatering, and de-sliming.
  • Iron ore & gold powder.
  • Coal powder
  • Aggregates
  • Sand & gravel
  • Hard rock
  • Limestone
  • Ore
Characteristics
  • The shape of screen box is just like a banana
  • The screen deck divides into three sections with different inclination angles
  • From the feed end to the discharge, the sieving rate and flow speed on different zones are varying
  • Three axle driving with elliptical motion trail
  • Combined with large processing capacity and high screening efficiency

Specifications

Model Screen Cloth Layers Mesh Size (mm) Mesh Size (mm) Production Capability (t/h) Motor Power (Kw) Weight (Kg)
2ST1235 2 05/01/20 400 60-210 5.5 3600
3ST1545 3 05/01/50 400 110-385 15 6800
2ST1848 2 05/01/80 400 25-206 15 9080
2ST1854 2 05/01/00 400 200-450 18.5 8600
3ST1860 3 05/01/00 400 250-600 22 9200
3ST2160 3 06/01/00 400 300-750 37 12800
3ST2460 3 06/01/00 400 400-850 45 14100
4ST1848 4 05/01/80 400 32-285 22 11100
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