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Star Trace Pvt. Ltd.

Star Trace Pvt. Ltd.
location Red Hills, Chennai, Tamil Nadu

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Our Products

  1. Magnet 34 Products available
  2. Magnetic Separators 29 Products available
  3. Magnets & Magnetic Separators 12 Products available
  4. Material Handling Machines & Systems 11 Products available
  5. Other Equpiments 9 Products available
  6. Vibrating Screen 8 Products available
  7. Vibrating Equpiment 8 Products available
  8. Separators & Strainers 6 Products available
  9. Conveyors 4 Products available
  10. Industrial Jacks, Lifts & Winches 4 Products available
  11. Others Products 85 Products available

Our Products

Our Complete range of products are High Gradient Roll Separators, High Gradient Drum Separators, Grate Magnet, Impulse Magnetiser and Wet Drum Separator-2.

Magnetic Sweeper

Magnetic Sweeper
Magnetic Sweeper are extensively used in parking lots, lawns, air ports, warehouses and workshops forclearing the scattered scrap iron. These Magnetic Sweepers have simple structure, and can perform in all environment conditions except high temperature conditions. Our Magnetic Sweeper features a handle that makes the metal discharge convenient and faster. It provides powerful magnetic field that ensures complete removal of ferromagnetic material. Our magnetic sweepers clear important traffic areas of dangerous scrap iron and reduce the possibility of costly flat tires or personal injury. We manufacture and distribute magnetic sweepers for any size job. Push type models clear airless and walkways with 12" - 36" sweeping widths, available with or without easy load release. Hang type sweepers (18" to 96" models) attach to trucks of fork lifts and will lift a 3 ½. Long 16 penny nail from 5" off the ground! Our 72" and 96" trailer type sweepers tackle the really big jobs-roads, parking lots, runways and more. All models feature strong, permanent magnetism, quality construction and operate on paved or unpaved surfaces. We're your best source for magnetic sweepers. Applications : Widely used in workshop, parking lot, lawn, warehouse even air port. Features
  • It can work under different environments except high temperature condition.
  • Simple structure, elegant aesthetic appearance.
  • Easy to operate and easy to maintain, these powerful magnetic tools never need re-magnetizing.
  • The powerful magnetic field functions directory to the floor, can remove ferromagnetic materials completely.
  • Through the adjustment of handle, it can discharge materials faster and more convenient.
The Magnetic sweeper is simple to use, collecting any ferrous materials that it moves over. Once these materials have been picked up and are being firmly held to the internal magnet system, an integrated pull device is located within the handle, which lifts the magnet away from the extraction face, releasing the ferrous materials to your chosen discharge point.
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Vibrating Table

Vibrating Table
Vibrating Table that we present is designed to settle down the dry bulk materials in different kinds of containers. The application of a Vibrating Table either provides a sizeable increase in the net weight of the container or reduces the container size with consequent savings in shipping and storage space. We make available two types of Vibrating Table, namely Electromagnetic & Electromechanical. Vibrating Table is widely used in various industrial applications like construction, foundries, concrete, chemical and bulk materials, instruments and scientific apparatus, etc. Further, the selection of the appropriate Vibrating Table depends on the application, characteristics of the material or objects being handled, its reaction to vibration, the maximum weight to be handled and the type of container. Working PrincipleUnbalance motors make the table top to oscillate. An oscillation insulating elastic suspension connects the table top and table bottom part. By adjusting the unbalances on the unbalance motors during standstill the oscillation amplitude can be changed. If an electric control with frequency inverter is being used the vibration frequency can be changed even during operation. Both parameter have influence on the vibration intensity and allow an adaption to the different scopes. Industrial Uses
  • Steel
  • Foundries
  • Concrete
  • Chemical and Bulk Materials
  • Food Processing
  • Instruments and Scientific
  • Apparatus
  • Plastics
  • Aerospace
  • Construction
Features
  • User friendly.
  • Can hold up to 200lbs.
  • High operational efficiency.
  • Low power consumption.
  • Low on maintenance.
  • Noiseless.
  • Uniform Vibration.
  • Vibration stays on the top plate.
  • Trouble free & noiseless operation.
  • Properly fitted with the motors and other pars to ensure smooth functioning
Applications
  • Used for compaction, detachment and aeration of bulk materials.
  • Used for testing of welded joints in automobile industry and delicate joints in electronic industry.
  • Used for effective packing of fluffy and difficult to handle powder in chemical and pharmaceutical industry.
  • Used for proper flow of powder in dies and moulds to get perfect moulded parts
Benefits
  • Put more material into smaller containers.
  • Ship less air.
  • Reduce overflow and spillover waste at filling stations.
  • Perform fatigue testing.
  • Top quality, fastest delivery
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Vibratory Furnace Charger

Vibratory Furnace Charger
Our Vibratory Furnace Charger offers precise charge enhancement capabilities, automated batch control and optional scrap drying. Vibratory Furnace Charger that we provide is specifically designed so as to control the fumes and direct the charge into the center of the furnace. Vibratory Furnace Charger can also be motorized so as to move it forward, backward, up, down, or transversely. Additionally, in some special applications our Vibratory Furnace Charger can be entirely radio controlled making it independent of rails. Operating PrincipleThe required amount of scrap metal is loaded into the storage hopper at the loading point. The trolley then carries the vibrating feeder along with the storage hopper to the furnace charging point. Here, the vibrating feeder is energized and the material is effectively discharged into the furnace as per the required capacity. As the metal is melted down, fresh batch of metal can be fed into the furnace thereby keeping the furnace full. The capacity of the vibrating feeder can be varied by varying the amplitude of variations. The amplitude of vibrations can be varied by adjusting the position of centrifugal weights or by using a variable frequency drive (optional). A control panel specially designed to suit individual client requirement depending on the sequence of operations required is provided. Advantages
  • Very fast as compared to manual charging of furnace thereby enabling optimum use of the melting system.
  • Extremely controlled charging of material into the furnace.
  • Prevents damage to the furnace lining since the material is properly guided into the furnace so as to avoid the material from hitting the furnace walls.
  • No direct exposure of manpower to the furnace thereby preventing dangerous accidents due to metal splash (since the operator can carry out the operations at a very safe distance).
  • Minimum heat loss of the furnace since the charging process can be maintained continuously at the required rate
Features
  • Patented charge feeder nosepiece expands to prevent jams, fits tight to furnace hood to contain fumes and any potential splashback, and directs charge into center of furnace to reduce furnace damage.
  • Noise reduction vibrating feeder troughs for quiet loading and unloading.
  • Heavy duty vibratory feeder designed for 24/7, 365 operation with little maintenance requirements reduces your planned downtime.
  • Two-mass, natural frequency charge feeder design requires very little energy to operate, reducing your energy costs.
  • Variable speed material discharge
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Magnetic Pulley

Magnetic Pulley
We, star trace are highly famous company indulged in manufacturing and supplying better quality magnetic pulleys. This heavy-duty magnetic head pulley is used for removing tramp metal. Today, we have carved a niche as one of the overruling magnetic conveyor head pulley suppliers based in india. Our comprehensive range of magnetic separator pulleys is perfectly used as head pulleys in belt continuous and automatic removal of tramp metal from material flow. As the tramp metal contaminated material comes within the pulleys magnetic field, the ferrous tramp will be attracted and held to be belt until it reaches the underside. It will then pass separately out of the magnetic field and be discharged into a chute of bin. The cleaned, non-magnetic material is discharged normally over the pulley in a vertical drop. our comprehensive range of powerful permanent magnet separation pulleys caters the size and installation requirements of most conveyor systems applications. It installed as head pulleys in conveyor systems, the star trace permanent magnet pulleys provide effective, full time automatic tramp metal removal. High quality star trace magnetic pulleys are offered in four different hub styles-extended hubs, flush hubs, recessed hubs and with no hubs. Pulley shafts are removable mild steel and are available with optional stainless steel shaft. Standard pulley sizes range from 4 diameter by 10 face width. These pulleys are available with or without lagging and with crowned or flat faces. features
  • 304 stainless steel faces
  • removable mild steel shaft
  • four hub styles
  • flat face
  • keyway and setscrews
    • options
      • tapper locks
      • crowned face
      • fixed shaft
      • lagging
      • stainless steel shaft
        • note : technical data and specification subject to change. Special magnetic pulleys can be made on request, just send your technical data and application, required for our engineers.
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Magnetic Pulleys

Magnetic Pulleys
Our Magnetic Pulleys are suitable for removing ferrous impurities from granulate or powdered material such as waste, coal, sand etc. These Magnetic Pulleys are manufactured from stainless steel, and has a design that ensures continuous magnetism doe continuous operation. Our range of Magnetic Pulleys is used in various industries such as chemical, rubber, foundry, paper and pulp, glass etc. Design AdvantageStar Trace Magnetic head pulleys are built using our exclusive flux control magnetic circuit. This design ensures continuous magnetism around the entire circumference of the pulley-no dead spots. For less critical applications, a conventional magnetic circuit design is also offered. Types of Strength
  • Light Duty : For general use with burden depths up to 50mm. Belt speeds to 1.8m/s. Good for secondary Clean up of misc. tramp iron and fines.
  • Medium Duty : For general use with burden depths up to 75mm. Belt speeds to 2m/s. Used in Construction & Demolition and Material Recovery Facility.
  • Heavy Duty : For general use with burden depths up to 100mm. Belt speed to 2m/s. Used in Mining, Foundry, and Heavy Duty.
Applications
  • Sand
  • Food
  • Slag
  • Mining
  • Glass
  • Plastics
  • e-waste
  • Foundry
  • Rubber
  • Ceramics
  • Chemical
  • Wood chips
  • Pharmaceual
  • Pallet Recycling
  • Glass Recycling
  • Paper & Pulp
  • Pigment & Paint
  • Portable Crushing Plants
  • Wood & plastic Recycling
  • Crushed or Broken stone
  • Shredded Tyre Processing
  • Processing of Municipal waste
  • Coal cleaning/ de-sulfurization
  • Recovery of metal in ore processing
  • High quality carbon/quartz cleaning
Features
  • The Magnetic head pulleys can be installed easily at conveyor discharge.
  • They give complete magnetic protection over the entire face of the pulley for removing ferrous contaminants.
  • The pulleys either use ceramic magnets or powerful rare earth magnets.
  • Maximum magnetic induction on the pulleys surface is selected within the range of (1000-4500).
  • Optimal conditions for magnetic separation are created due to the minimized distance between material and seperators effective surface.
  • Unique magnetic systems are composed of powerful Rare earth magnets. Magnets are thoroughly tested to ensure that the required properties are present and to guarantee long equipment life and high performance.
  • Magnetic head Pulleys come in different sizes, various diameters and widths are available on request. Shaft dimensions are to customer specifications.
  • Four available Hub styles, Recessed Hubs, Flush Hubs Extended Hubs, or, No Hubs.
  • Removable Steel Shaft.
  • Powerful Permanent Magnet Circuit.
  • Straight hub with keyway.
  • Taper lock on some models, call factory to verify.
  • Axial/Radial/Multi pole magnetic circuit design.
  • Lifetime guarantee on magnetism.
  • Heavy duty all welded construction.
  • Heavy duty stainless steel shell.
  • Uniform depth of field on face of pulley.
  • Flat or Crowned Pulley Face.
  • Smooth or lagged surface.
  • Precision Machined keyways.
  • Taper Locks and Set Screws.
  • Fixed Shaft or No Shaft.
  • Offered in Rare Earth Neodymium or strontium Ferrite.
Benefits
  • No operating costs.
  • Prevent costly breakdowns.
  • Cost effective separation for material depth.
  • Excellent for secondary separation after an overhead or drum magnet.
  • Increases product purity in food, chemicals, plastics, glass by removing unwanted iron.
  • Protect processing equipment like crushes, grinders, pulverizers, screens and other processing equipment from ferrous metal damage.

Specifications

(A) PULLEY DIAMETER in mm (B) OVERALL FACE WIDTH in mm (C) BELT WIDTH in mm (D) KEYWAY LENGTH in mm (E) EXTENSION LENGTH in mm (F) DRIVE EXTENSION LENGTH in mm (G) SHAFT DIAMETER in mm KEYWAY SIZE in mm APPROX WEIGHT in kg
200 250 200 75 150 230 35 10 X 5 30
300 250 75 150 230 35 10 X 5 34
350 300 75 150 230 35 10 X 5 45
400 350 75 150 230 35 10 X 5 50
450 400 75 150 230 35 10 X 5 56
500 450 75 150 230 35 10 X 5 59
550 500 75 150 230 35 10 X 5 63
650 600 75 150 230 35 10 X 5 70
800 750 75 150 230 35 10 X 5 92
950 900 75 150 230 35 10 X 5 104
300 350 300 100 200 300 50 12.5 X 6.5 104
400 350 100 200 300 50 12.5 X 6.5 117
450 400 100 200 300 50 12.5 X 6.5 126
500 450 100 200 300 50 12.5 X 6.5 153
550 500 100 230 330 50 12.5 X 6.5 164
650 600 125 230 330 70 16 X 8 189
800 750 125 230 350 70 16 X 8 230
950 900 125 230 350 70 16 X 8 272
1100 1050 125 250 380 70 16 X 8 313
1250 1200 125 250 380 70 16 X 8 358
380 350 300 100 200 300 50 12.5 X 6.5 137
400 350 100 200 300 50 12.5 X 6.5 167
450 400 125 230 350 60 16 X 8 169
500 450 125 230 350 60 16 X 8 209
550 500 125 250 380 60 16 X 8 223
650 600 125 280 400 75 19 X 10 259
800 750 150 280 430 75 19 X 10 335
950 900 150 280 430 75 19 X 10 394
1100 1050 150 300 450 75 19 X 10 457
1250 1200 150 300 450 75 19 X 10 518
450 350 300 125 230 350 60 16 X 8 178
400 350 125 230 350 60 16 X 8 203
450 400 125 230 350 60 16 X 8 234
500 450 125 230 350 60 16 X 8 297
550 500 125 250 380 75 19 X 10 306
650 600 125 280 400 75 19 X 10 367
800 750 150 280 430 75 19 X 10 468
950 900 150 280 430 75 19 X 10 574
1100 1050 150 300 450 75 19 X 10 673
1250 1200 150 300 450 75 19 X 10 772
500 400 350 125 230 350 60 16 X 8 248
450 400 125 230 350 60 16 X 8 275
500 450 125 250 380 60 16 X 8 311
550 500 125 250 380 60 16 X 8 349
660 600 125 280 400 75 19 X 10 414
810 750 150 280 430 75 19 X 10 554
960 900 150 280 430 75 19 X 10 671
1110 1050 150 300 450 75 19 X 10 794
1270 1220 150 300 450 75 19 X 10 907
1420 1370 175 300 480 75 19 X 10 1037
1570 1520 175 300 480 75 19 X 10 1175
600 400 350 125 230 350 75 19 X 10 342
450 400 125 230 350 75 19 X 10 362
500 450 125 250 380 75 19 X 10 369
550 500 125 250 380 75 19 X 10 432
660 600 125 280 400 75 19 X 10 527
810 750 150 330 480 85 22 X 11 693
960 900 150 330 480 85 22 X 11 815
1110 1050 175 350 530 100 25 X 12.5 929
1270 1220 175 350 530 100 25 X 12.5 1040
1420 1370 200 380 580 100 25 X 12.5 1217
1570 1520 200 400 600 100 25 X 12.5 1357
750 500 450 125 350 500 100 25 X 12.5 677
550 500 125 350 530 100 25 X 12.5 711
660 600 125 350 530 100 25 X 12.5 855
810 750 150 400 580 110 25 X 12.5 1085
960 900 150 400 580 110 25 X 12.5 1278
1110 1050 175 450 630 125 32 X 16 1530
1270 1220 175 450 630 125 32 X 16 1737
1420 1370 230 500 760 140 32 X 16 1937
1570 1520 230 480 730 140 32 X 16 2167
900 500 450 150 300 450 100 25 X 12.5 997
550 500 150 300 450 100 25 X 12.5 1040
660 600 175 300 530 110 25 X 12.5 1217
810 750 175 300 530 110 25 X 12.5 1494
960 900 200 350 560 125 32 X 16 1814
1110 1050 200 350 560 125 32 X 16 2093
1270 1220 230 380 660 140 32 X 16 2408
1420 1370 280 380 710 150 38 X 19 2723
1570 1520 330 430 810 175 38 X 19 2993
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Stone Screening Plant

Stone Screening Plant
Ours is the known name in providing turnkey solutions for Stone Crushing And Screening Plant. We are specialized in the fabrication of Stone Crushing And Screening Plant from 25 years, which made us a leader in this domain. We offer customized packaged solution to meet the clients requirements in every sense. We accomplish all phases of the entire project which starts from the implementation process that includes procurement, engineering, fabrication, construction, commissioning and training.

Equipment
  • Primary Jaw Crusher
  • Secondary Impact Crusher
  • Single Deck Vibrating Screen
  • Four Deck Vibrating Screen
  • Trouhged Belt Conveyor
  • Electrical Panel
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Pneumatic Vibrator

Pneumatic Vibrator
Pneumatic Vibrator is small in size and widely applied in assisting the flow of material from chtes and hoppers, compaction of material in containers or moulds, separation of various sizes of material on screens, preventing bottles and similar objects from locking together and blocking conveyor systems, etc. Pneumatic Vibrator that we offer is manufactured using a rustproof extruded aluminum body that is fitted with hardened steel races on which a steel ball rotates. FeaturesThe control unit comprises of a constant generator, an amplifier and seven segment LED display. An invariable current is made to pass through the Hall probe that when place in a magnetic field produces a voltage proportional to the magnetic filed. This voltage is amplifier circuit and output is read on a digital panel meter calibrated in kilo gauss. Specifications
  • Nylon end plates are located on either side to contain the ball and prevent the ingress of dust an dwater, thus allowing the unit to be used in dusty or wet environments.
  • Inlet and exhaust ports have standard pipe threads, allowing the exhaust air to be piped away, ensuring that n restriction is imposed o exhaust air.
  • Four mounting holes are provided, two vertically and two horizontally for handling difficult mounting positions
Applications
  • Assisting the flow of material from chtes and hoppers.
  • Preventing bottles and similar objects from locking together and blocking conveyor systems.
  • Compaction of material in containers or moulds.
  • Separation of various sizes of material on screens.
  • Maximum temperature 100oC -220oC.
  • Noise level range 75 to 85 dBA

Performance

Model Frequency Centrifugal force* Air consumption/Minute
min-1x1000
2Bar 4Bar 6Bar 2Bar 29PSI 4Bar 58PSI 6Bar 87PSI 2Bar 29PSI 4Bar 58PSI 6Bar 87PSI
29PSI 58PSI 87PSI N LBS N LBS N LBS Ltr. CF Ltr. CF Ltr. CF
STPBV-8 25.5 31 35 130 29 260 58 360 81 83 2.9 145 5.1 195 6.9
STPBV-10 22.5 28 34 250 26 470 106 710 160 92 3.2 150 5.3 200 7.1
STPBV-13 15 18.5 22.5 320 72 550 124 870 196 94 3.3 158 5.6 225 7.9
STPBV-16 13 17 19.5 450 101 800 180 1.1 248 122 4.3 200 7.1 280 9.9
STPBV-20 10.5 14.5 16.5 720 162 1.22 275 1.72 387 130 4.6 230 8.1 340 12
STPBV-25 9.2 12.2 14 930 209 1.57 353 2.05 461 160 5.6 290 10.2 425 15
STPBV-30 7.8 9.7 12.5 1.51 340 2.47 556 3.21 722 215 7.6 375 13.2 570 20
STPBV-36 7.3 9 10 2.06 464 3.15 709 4.05 911 260 9.2 475 16.8 675 24

 

Note : *Data obtained with a Kistler 3axis dynamometer on a heavy laboratory test block and displayed by Kistler control monitor (COMO).Frequency and force will decrease on a less rigid mount. Specifications subject to change without notice or obligation. 

Specifications

Model mm inches mm inches mm inches mm inches mm inches mm inches mm inches BSP kg Lbs
Thread
STPBV-8 50 1.97 20 0.79 86 3.38 68 2.68 12 0.47 7 0.27 40 1.57 1/4" 0.13 0.29
STPBV-10
STPBV-13 65 2.56 24 0.94 113 4.45 90 3.54 16 0.63 9 0.35 50 1.97 1/4" 0.26 0.57
STPBV-16 27 1.06 0.3 0.66
STPBV-20 80 3.15 33 1.3 128 5.04 104 4.09 16 0.63 9 0.35 60 2.36 1/4" 0.53 1.17
STPBV-25 38 1.5 0.63 1.39
STPBV-30 100 3.94 44 1.73 160 6.3 130 5.12 20 0.79 11 0.43 80 3.15 3/8" 1.13 2.49
STPBV-36 50 1.97 1.34 2.95
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Gyratory Screen

Gyratory Screen
Gyratory Screen is especially designed for material of unique particle size. Gyratory Screen has better capacity per meter square of screening area and oversize material discharge with relatively much less percentage fines. Gyratory Screen is greatly appreciated for heavy-duty performance, low operating cost, and longer service life. Working PrincipleThe motivation is through a unbalanced motor with a double extended shaft, fitted at both ends with eccentric weights .The top weight on the motor shaft rotates in a plane close to the center of the mass of assembly. Rotation of the top eccentric weights creates vibration in the horizontal plane, which causes material to move across the screen cloth to periphery increasing the horizontal throw, causing oversize material to discharge at a faster rate. The bottom eccentric weight rotates below the center of mass creating tilt on the screen giving vibration in vertical and tangential plane. Increasing the vertical component of motion, this promotes turnover of material on the screen surface helping maximum quantity of undersize material to pass through the screen. Rugged Springs placed over the circular motor base amplifies the vibration. The top weight on the motor shaft rotates in a plane close to the centre of the mass of assembly. Rotation of the top eccentric weight creates vibration in the horizontal plane which causes material to move across the screen cloth to periphery. Increasing the top eccentric mass, increases the horizontal throw, causing oversize material to discharge at a faster rate. The bottom eccentric weight rotates below the centre of mass, creating tilt on the screen, giving vibration in vertical & tangential planes. Increasing the vertical component of motion, this promotes turnover of material on the screen surface helping maximum quantity of undersize material to pass through the screen. The vertical motion also minimizes blinding of screen by "near size" particles. The tangential component of motion is controlled by the angle of lead given to bottom weights with relation to top weight. Variation in lead angle controlled the spiral pattern of material travel over the screen cloth. Speed & flow pattern of material travel over the screen cloth can be set by the operator for maximum throughout & screening efficiency for any screen able product, wet or dry, coarse or fine, heavy or light, hot or cold. Typical material passes rapidly through the screen during its travel to the periphery. The over size material get continuously discharged through a tangential outlet. Applications
  • Mineral processing
  • Ceramic
  • Food & Beverages
  • Abrasive Industries
  • Chemical
  • Pulp & Paper
  • Rubber Industry
  • Pharmaceutical
  • Animal Feed
  • Effluent & Waste
  • water treatment
  • Paint & Pigments
  • Sand & Gravel
  • Petroleum
  • Sugar & syrup
Benefits
  • Low power consumption
  • Varied range of applications
  • High processing rate per unit area of screen
  • Accurate separation
  • Minimum screen building
  • Screening up to 200 mesh
  • Ball tray for anti blinding
  • Modular design to yield up to 8 predetermined fractions
  • Dust-free and noiseless processing within closed circuit can be achieved

Specifications

Model OD mm Motor HP A mm B mm C mm D mm E mm J mm K mm P mm N mm G mm H mm
Mg20 455 0.25 375 458 541 624 707 797 140 100 435 630 714
Mg26 610 0.5 400 511 622 733 844 965 110 152 508 743 854
Mg34 820 1 420 580 740 900 1060 1240 138 152 600 920 1080
Mg50 1220 2 640 805 970 1135 1300 1505 210 203 920 1175 1340
Mg62 1525 2.0/2.5 660 872 1084 1296 1508 1746 250 203 1085 1322 1534
Mg74 1830 02/05/00 690 925 1160 1395 1630 1885 254 254 1265 1415 1650
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Flux Meter

Flux Meter

Clients can avail excellent quality Flux Meter from us. Flux Meter is used for measuring magnetic flux cut with the help of a search coil. We offer two models of Flux Meter which offer high accuracy of 0.5% of full scale. These Flux Meters are available in different specifications, and have different measurement range. Our Flux Meters are suitable fpor measurement of DC magnetic field, Ferro magnetic detectors, field surveyors etc.
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Vibratory Motor

Vibratory Motor
Vibratory Motor that we offer is acclaimed for its robust construction, high loadable, zero noise and low maintenance. Our Vibratory Motor is totally enclosed 3Phase, squirrel cage induction motor with adjustable eccentric weights mounted at both ends of the shaft to set up vibrations during rotation. The design of the shaft and the selection of the bearings are specifically done in order to make it withstand heavy radial loads. The Vibratory Motor is widely used in power stations, petro-chemical, food, plastics, mining, cement, process/packaging, etc. Technical Data
  • Centrifugal Force Range : From 42 to 14250N
  • Operating torque range suitable for vibrating units : From 3.6 to 3600 Kgs
  • Working Weight Range : From 1 to 6000 Kgs.
  • Power Connection : From 3Phase current with 50 Hz 415V A.C.
  • Rated consumption : 0.1 to 10KW
  • Ambient Temperature : Upto 60 deg.C
  • Degree of Protection : IP 65as in DIN 40 050, P.2 OR IP 55as in DIN IEC 34, Part 5
  • Insulation Class : F class
Features
  • Increased efficiency.
  • Enhanced reliability & low maintenance.
  • Rugged construction for tough environment.
  • Cylindrical roller bearing. Prelubricated for long life.
  • Robust design, body made from high grade C.I. casting
  • Totally dust proof air cooled design. Can operate in dusty environments.
  • Winding F-Class insulated. Impervious to dust, moisture & vibrations.
  • Vibration force adjustable from zero to maximum by adjusting position of unbalance weights
ApplicationsThese motors are used in various material handling equipment such as vibrating screens, conveyors and feeder. They are also used on hoppers, silos to prevent congestion of material flow. Foundry shake-outs and compacting machines use these motors for fast and efficient operation. Their Special Essential Characteristics are :
  • One of two lifting lugs.
  • Absolutely secure centrifugal mounting.
  • Quality-tested components, each motor tested under load.
  • Reliable starting by means of a high-powdered starting torque.
  • Permanent and well legible setting marketing of the unbalanced weights.
  • Vibration-proof joining through the considerable Tensility of the mounting screws.
  • Dust-tight and water-tight through a sealing covering with special circular rubber washer.
  • Universal mounting facilities through an optimum choice of inter spacing in the base mounting.
  • Embedded in high-quality impregnating resin vibration-proof winding, insensitivity to damp and dust.
  • Generously dimensioned cylindrical roller bearing, self lubricating maintenance-free, long life expectancy

Specifications

Type Maximum Operating Torque KgCm Maximum Centrifugal Force Suitable for Vibratory Equipment within Weight Range of Kg to Kg Weight Approx Rated Output KW Rated Current of 50Hz 415V A
2-Pole motor with approximately 2800rpm
ST-4 4 2200 20 70 22 0.19 0.8
ST-6 8 4000 50 100 24 0.37 1
ST-8 12 6100 110 360 28 0.75 1.4
ST-10 21 10200 200 610 44 1.1 1.6
4-Pole motor with approximately 1440rpm
ST-4X 22 2250 35 70 24 0.19 0.8
ST-6X 35 4300 55 175 31 0.37 0.9
ST-7X 52 6400 100 275 36 0.51 1.1
ST-8X 78 9500 1600 415 50 0.75 1.5
ST-10X 125 16000 300 730 72 1.1 1.9
ST-12X 150 22000 350 900 76 1.49 2.3
6-Pole motor with approximately 950rpm
ST-10W 210 11450 160 410 96 1.1 1.8
ST-12W 420 22950 460 960 120 1.49 3
ST-14W 630 34600 750 1500 150 2.3 5.7
ST-16W 960 52600 1030 2180 285 2.74 6.5
ST-18W 1275 70150 1480 3000 320 3.87 9
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Gauss Meter

Gauss Meter
We are a well-known Manufacturer, Exporter and Supplier of advanced Gauss Meter. We offer lightweight, portable and low cost Gauss Meter that is used to measure the flux density of magnetic and electromagnetic components like DC motors, magnets, relays, etc. The Gauss Meter manufactured by us is a digital model that comes with a high resolution LED display. Further, this Gauss Meter offers accurate readings and is known for its efficient performance. Star Trace, a quality driven company has been manufacturing and supplying top-class Handheld Gauss Meter, which gives outstanding performance. Our range of Digital Gauss Meter is manufactured from the highest quality raw materials to ensure better quality of products and customers satisfaction. Digital Gauss Meter Model S 20 B is a low cost Digital Hand Held Instrument for measuring D. C. magnetic fields using Hall Probes. It has two ranges 20 K Gauss. It has developed and manufactured in calibration facility ensures quick check of calibration. All the controls are mounted on the front panel and are clearly designed. An attractive plastic cabinet with carrying cum tilt bracket makes the instrument light in weight and portable. LED display gives direct reading with 1gauss resolution on the 2k range and 10 gauss resolution on the 20 K range. The unit is supplied with a calibrated transverse Hall Probe of 50 mm x 1.5mm with the actual sensing area of 1sq.mm from the tip. CircuitryThe control unit comprises of a constant generator, an amplifier and seven segment LED display. An invariable current is made to pass through the Hall probe that when place in a magnetic field produces a voltage proportional to the magnetic filed. This voltage is amplifier circuit and output is read on a digital panel meter calibrated in kilo gauss. Specifications
  • Range Full Scale : 0 to 2 and 0 to 20 Kilo Gauss.
  • Accuracy :± 1 % full scale + one digit of the 2 K Gauss range.
  • ± 2 % full scale + one digit of the 20 K Gauss range.
  • Resolution : 0.1 % of full scale.
  • Visual Display : 3 ½ Digit LED DPM.
  • Power : 9 Volt DC Battery Operate
  • Size & Weight : 180 mm x 40 mm x 100mm and 1 kg approx.
ApplicationsGeneral purpose of instrument is to accurate flux density measurement on magnetic and electromagnetic components such as relays, DC motors, magnets, loudspeakers, etc. It is very applicable for online production testing. Other Models : Battery operated Hand-Held Gauss Meter, A.C. field Gauss Meter, Low field Gauss Meter. Note
  • Technical data and specification subject to change.
  • Special Hand-Held Gauss Meter can be made on request, Please send us their technical data and application, required for our engineers to provide.
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Shaking Table

Shaking Table
Shaking Table that we offer is specifically constructed according to the latest technology. Shaking Table is used for separating minerals and other granular materials of wet gravity. Shaking Table is widely applied in processing precious and base metal, rare metal and non-metallic minerals. Construction
  • Head Motion : The head motion is of rugged construction and requires minimum maintenance. Its internal mechanism is splash lubricated from an integral oil sump.
  • Decks : The decks are built of 16mm zircon-reinforced fiberglass with fabricated steel frames at the bottom and are easy to clean, requiring little maintenance. The specific gravity of fiberglass made into decks is one third of that of steel, while its strength reaches as high as 70% that of steel. This fiberglass desk also has the characteristic of water-resistance and corrosion -resistance and can hold the shape unchangeable at 50oC.
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High Gradient Roll Separators

High Gradient Roll Separators

our company is the pioneer in the manufacturing, exporting, and supplying indigenous high intensity & high gradient roll separators. These high intensity & high gradient roll separators are extensively used for dry material in the domestic market and can separate different types of materials in diverse industries efficiently and economically. Our company makes use of high energy rare earth neodymium permanent magnets, which are assembled in a proprietary configuration to manufacture high intensity & high gradient roll separators. about high intensity & high gradient roll separatorsthe configuration generates a force of magnetic attraction that can be utilized for processing different materials from ferromagnetic to weakly paramagneticthese are extensively used for dry material in the domestic market and can separate different types of materials in diverse industries.
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Vibrating Screen Separators

Vibrating Screen Separators
we are the major vibrating screen separators manufacturer, exporter and supplier in chennai, tamil nadu. Vibrating screen separators are exclusive particle size gradable separators made for greater capacity per meter square of screening area & huge material discharge with relatively much less percentage fines than other screening machines. used in
  • food & beverages effluent & waste
  • ceramic animal feed
  • mineral processing pharmaceutical
  • abrasive industries water treatment
    • working principlethe top weight on the motor shaft rotates in a plane close to the center of the mass of assembly. Rotation of the top eccentric weight creates vibration in the horizontal plane which causes material to move across the screen cloth to periphery. Increasing the top eccentric mass, increases the horizontal throw, causing oversize material to discharge at a faster rate. The bottom eccentric weight rotates below the center of mass, creating tilt on the screen, giving vibration in vertical & tangential planes. Increasing the vertical component of motion, this promotes turnover of material on the screen surface helping maximum quantity of under size material to pass through the screen. The vertical motion also minimizes blinding of screen by near size particles. The tangential component of motion is controlled by the angle of lead given to bottom weights with relation to top weight. variation in lead angle controlled the spiral pattern of material travel over the screen cloth. Speed & flow pattern of material travel over the screen cloth can be set by the operator for maximum throughout & screening efficiency for any screen able product- wet or dry, coarse or fine, heavy or light, hot or cold. Typical material passes rapidly through the screen during its travel to the periphery. The oversize material get continuously discharged through a tangential outlet.

Specifications

SizeTipeR P M HP
48 * 24Vaibriter2501
50 * 30Vaibriter2501
72 * 36Vaibriter2501
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Pneumatic Vibrators

Pneumatic Vibrators
We are the major Manufacturer, Exporter and Supplier of efficient Pneumatic Vibrators. Available in various models, these Pneumatic Vibrators are extremely functional and find uses in different industrial applications. We offer a wide range of Pneumatic Vibrators as per the requirements of the clients. Our Pneumatic Vibrators are available in different sizes and are useful in different applications like flow promotion, screening, compacting. These Pneumatic Vibrators can be used in laboratory environment as well. Models Available
  • Turbo Ball Vibrator
  • Silent Turbine Vibrators
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Stone Crushing Plant

Stone Crushing Plant
Ours is the known name in providing turnkey solutions for Stone Crushing And Screening Plant. We are specialized in the fabrication of Stone Crushing And Screening Plant from 25 years, which made us a leader in this domain. We offer customized packaged solution to meet the clients requirements in every sense. We accomplish all phases of the entire project which starts from the implementation process that includes procurement, engineering, fabrication, construction, commissioning and training. EquipmentPrimary Jaw CrusherSecondary Impact CrusherSingle Deck Vibrating ScreenFour Deck Vibrating ScreenTrouhged Belt ConveyorElectrical Panel
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Horizontal Ribbon Blender

Horizontal Ribbon Blender
we present highly efficient horizontal ribbon blender that can be customized to meet different requirements of the clients. Available as commercial duty, standard duty, heavy duty and extra heavy duty construction, this horizontal ribbon blender is sized and engineered to meet our clients specifications. The horizontal ribbon blenders are available in carbon or stainless steel construction and optional seal, spray lines and gate designs can be recommended. Jacketed units of these horizontal ribbon blenders are fabricated to meet heating and cooling requirements. used in
  • pigments and resins
  • herbicides
  • chemicals
  • insecticides
  • roofing products
  • architectural coatings
  • brake lining compounds
  • detergents additives
  • wood flour and pigments
  • teflon flakes
  • detergents additives
  • hazardous waste stabilization
  • cement and grout
  • compounds
  • carbon black and graphite
  • tobacco products
  • tea leaves
  • coffee
  • spices
  • baking ingredients
  • cereal ingredients
  • vitamins
  • pharmaceuticals
  • .
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    Horizontal Twin Drum Blender

    Horizontal Twin Drum Blender
    we are amongst the eminent horizontal twin drum blender manufacturer, supplier and exporters in chennai, tamil nadu. Our horizontal twin drum blender comes in customized specifications as well as with standard designs. Our horizontal twin drum blenders are simple to use and very effective for heavy duty. We produce constrict and technically advanced horizontal twin drum blender for various industries. This horizontal twin drum blender is effectively manufactured to get high productivity with a proper control on the caliber of mix. features
    • this horizontal twin drum blender comes in variety of twin drum mixing systems
    • consists of twin drums with two counter rotating rotors and specifically angled paddles, the rotors overlap in the centre of the mixer and the paddles completely sweep the bottom and mix all the material at the same time
    • in zone b the materials have a main movement counter clockwise at the perimeter of the mixer
    • simultaneously there are movements in the fluidized zone a both up and down, left and right and back and forth, all the time with space between the particles allowing free and random movement
    • the interaction of the two zones is the key to the unique mixing technology as all particles are transported into a highly homogeneous mix
    • from our nominal filling level of 100% variations from 40% to 140% can be tolerated with the same perfect mixing results. The mixing time may be a few seconds longer than normal when mixing very small or very large batches
    • very flexible in filling volume, the model number indicates the nominal filling level i.e., the level just above the rotor shafts, and is not to be mistaken for the total mixing volume
      • mixing is movement of each particle to an exact position with other particles, and to prevent segregation of already mixed material. the fluidized zone provides
        • homogeneous mixing independent of particle size and density
        • free particle movement
        • minimal heat generation
        • gentle mixing
        • low chear
          • large access doors ensure
            • quick inspection
            • easy cleaning
              • large discharge doors give
                • fast emptying
                • reduced segregation
                • minimal residue
                  • steel fabrication
                    • various steel options available
                      • low power consumption guarantees
                        • low friction
                        • minimal wear
                        • low maintenance
                        • low running cost
                          • twin mixer shafts provide
                            • overlapping paddles
                            • optimal particle movement
                            • fluidization
                            • short mixing time
                            • control of main particle movement
                            • insignificant dynamic forces on structural steel work and buildings
                              • fast and gentle high precision mixing
                                • the complete design of mixer combine fast mixing with slow shaft speed and gentle product handling which results in highly homogenous mixes after a short mixing time
                                • carefully positioned paddles on two low speeds, counter rotating shafts create a fluidized zone with low power consumption
                                • this means very low shear and friction which in turn makes the mixer ideal for fragile products which cannot tolerate rough handling
                                  • versatile for liquid additionsliquids can be added at much higher rates than normally possible, due to the high particle movement capacity and fluidization of the particles. All the material surfaces are continuously exposed for maximum dispersion. It is possible to add small or large amounts of liquid, with high or low viscosity to powders, granules or pellets.
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    Bin Vibrators

    Bin Vibrators
    We manufacture, export and supply precision-engineered Bin Vibrators. Our Bin Vibrators are a competent and economic solution to keep up the free flow of product from bins, hoppers and chutes with a direct and positive result on the bottom line. Whether the requirement is to guarantee constant and uninterrupted material flow, or to reduce the requirement of manual manipulation of a bin hopper or bulk material, this Bin Vibrator enhances the productivity and reduces the production costs. The accurate location of Bin Vibrators is of greatest importance in achieving maximum efficiency from the selected model. Curved SurfacesTo mount a vibrator to a curved surface, you can select a bracket made from a channel section or a bent plate. Rectangular HoppersMount vibrator and mounting channel as has been done for a curved surface or conical hopper. In the case, a stiffener obstructs mounting, mount the vibrator in the middle of panel next to the stiffener. Hopper with Sloping DischargeMount the vibrator on the center line of the hopper, as close to the discharge as possible.
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    Gold Processing Plant

    Gold Processing Plant
    Gold Processing Plant is specifically designed to carry out tasks like crushing, grinding, benefaction, and smelting. Gold Processing Plant is used for extracting the mineral contents from the mining tailings. Our Gold Processing equipment includes Gold Concentrator, Slurry Pumps, Shaking Table for Gold, Mineral Jig for Gold, Spiral Separator, Dewatering Screen for Gold, Ball Mill for Gold, Jaw Crusher, Cone Crusher, Belt Conveyors, Vibrating Feeders, Hydroclone, Grizzly Feeder for Gold, Electrowinnings and Gyratory Crusher. We also provide turnkey solutions for the process so as to ensure complete satisfaction to the clients. Features
    • Customized services
    • Precision engineered equipments
    • Reliable services
    List of Gold Processing Equipment
    • Gold Concentrator
    • Slurry Pumps
    • Shaking Table for Gold
    • Mineral Jig for Gold
    • Spiral Separator
    • Dewatering Screen for Gold
    • Ball Mill for Gold
    • Jaw Crusher
    • Cone Crusher
    • Belt Conveyors
    • Vibrating Feeders
    • Hydroclone
    • Grizzly Feeder for Gold
    • Electrowinnings
    • Gyratory Crusher
    Gold Extraction from Tailings
    • Star Trace has been providing a standard technique for extracting the mineral contents from the mining tailings. Star Trace will start the process by sample testing through the mineral content of the tailings.
    • After the successful result, Star trace will supply the equipment and training process to extracting the mineral concentration. And also we will provide the client for the concentrated extraction.
    • Tailings is always an unnecessary by product of the mining from an environment.
    • The damaging materials into surrounding soil have leach environmentally by these tailings are also left in the piles. This process is mostly affects the water tables and wildlife for years to come.
    • Star Trace process radically reduces the acid forming in the content of mineral by tailings using the extraction process of mineral. Thus, in the result of the tailings of the cleaner and the process of extraction in the significant amounts of the invaluable minerals.
    • By using our products it provides the profit to the clients and our technology is use to stop damage to the environment.
    Gold Extraction from Tailings Consist of following method
    • Gravity Separation
    • Flotation
    • Leaching-Cyanidation
    • Electrowinning
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    Mineral Jig

    Mineral Jig
    Mineral Jig is metal recycling equipment belongs to double rows eight chamber side plug-fuse type. Mineral Jig separates as per the proportion of the gangue minerals (density) by using water as a medium. Our Mineral Jig can separate from large size to small size in different dressing systems, as the working face of jig is trapezoid, each slot can be independently controlled. Our Mineral Jig is widely used in the metal gravity separation like tungsten, tin, gulch-gold, iron, manganese and iron brown, pyrite, mercury, titanium, antimony, lead, tantalum, niobium, etc., and all kinds of metal smelting, slag metal recycling and dressing. Specifications
    • Easy operation
    • Water-recycling & energy-saving
    • Large treatment capacity
    • Seaworthy & durable
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    vibrating tables

    Vibrating Tables
    our premium vibrating tables are designed to settle and compact dry bulk materials in various types of containers. The application of these vibrating tables offers either a sizable increase in the net weight of the container or reduction in the container size with succeeding savings in shipping and storage space. These vibrating tables come in two types namely electromagnetic & electromechanical. The choice of the proper type and model depends upon the application, characteristics of the materials or objects being handled, its reaction to vibration, the maximum weight to be handled and the type of container. Our vibrating tables are presented in five models with maximum capacities up to 6 tones. features
    • the drives are totally enclosed, dust tight and splash proof
    • sturdily constructed
    • extra-heavy duty bearings for extended service life
      • applications
        • settle 2, 000 kg coils of strip steel to obtain alignment before transportation and storage
        • effective for handling a wide array of metal parts like nuts, bolts and rivets
          • .
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    Magnetic Drum

    Magnetic Drum
    Magnetic Drum Magnetic drum type magnetic separator is most useful non electric separator for separating tramp iron from non magnetic material processed in bulk quantity for the purity of end products, recovery of metal having commercial value and protection of processing plant and machinery. These are widely used in all the processing industry for separation of iron contamination from mineral, chemicals, food, flour plastics, grains, sand, cement, fertilizers, abrasives, glass, slag, ores, rock, refractor and any other products.
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    Vibrating Equipment

    Vibrating Equipment
    Grown with the years of business expertise, we manufacture a wide range of Vibrating Equipments for heavy machinery work assist (Vibrating Equipment). Our manufacturing unit follows the quality of reliability to provide the highly loadable quiet running and low cost maintenance facility. Our Vibrating Equipments are fabricated with high quality raw materials that are procured from the noted vendors. We provide many options in this section such as: Vibratory MotorVibratory FeederVibro ScreenBin VibratorPiston ImpactorScreen SeparatorElectro Mechanical FeederVibrating Grizzly Screen FeedersBall VibratorCircular Motion Inclined ScreensTubular Feeders/ConveyorsVibration MeterVibro Energy Finishing MachineDewatering ScreenTest Sieve ShakerTandem Vibratory Road RollersVibrating TableElectro Magnetic VibratorVibrating TumblerVibrating ShifterLinear Motion ScreenExtra Heavy Duty Vibrating Feeders
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    High Gradient Drum Separators

    High Gradient Drum Separators

    we manufacture, export, and supply high intensity & high gradient drum separators. The high intensity & high gradient drum separators offered by us are extensively used in non electric separators to separate tramp iron from non magnetic materials that are processed in bulk quantity for the purity of end products. Also, our high intensity & high gradient drum separators recover metals having commercial value and protects processing plant and machinery. salient featuresdrum consisting of high energy rare earth neodymium permanent magnetsstrong and rugged constructionautomatic separator of iron impuritiescompletely enclosed design that avoids dusting & pollutionhigh intensity & high gradient drum separators treats.mineralchemicalsfoodflour plasticsgrainssandcementfertilizersabrasivesglassslagoresrockrefractorssize rangestandard drum diameters : 300 mm, 400 mmdrum width range : 300 mm to 1200 mmother sizes as per requirement.
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    Magnetic Sweepers

    Magnetic Sweepers
    We are reputed manufacturer, exporter, and supplier of the finest quality magnetic sweepers. The magnetic sweepers offered by us clear important traffic areas of dangerous scrap iron and decrease the risk of costly flat tires or personal injury. We manufacture and distribute of powerful magnetic sweepers for any size job. All models of magnetic sweepers feature strong permanent magnetism, quality construction, and operate on paved or unpaved surfaces. These highly quality magnetic sweepers is available with us at market leading prices. magnetic sweepers typespush type models clear airless and walkways with 12" - 36" sweeping widths, available with or without easy load releasehang type sweepers (18" to 96" models) attach to trucks of forklifts and will lift a 3 long 16 penny nail from 5" off the ground! our 72" and 96" trailer type magnetic sweepers tackle the really big jobs-roads, parking lots, runways and more
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    Linear Motion Screen

    Linear Motion Screen
    The vibrating screen consists of screen box, supporting device, vibration exciter, transmission part. The barrel-type vibration exciter is installed in the middle part of the machine. During normal operation, the vibration of exciter will drive the screen mesh fixed on the screen box vibrate, and then materials will be screened.
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    Grate Magnet

    Grate Magnet
    • Features High-grade SS construction , High-intensity magnets , Low maintenance ,
    • Applications Chemical industry , Food processing , Cereals and pulses ,

    Specifications

    Flowchart of Magnetic Grates
            Bulk Density (Kgs./Hr)
    Size Square
    Inches    		 Cu M/Hr. Weight
    Kgs    		 640 Kgs./Cu.M. 800 Kgs./Cu.M. 960 Kgs./Cu.M. 1120 Kgs./Cu.M.
    08W08L 64 23 25.8 500 550 650 750
    10W10L 100 30 32.5 700 800 1000 1200
    12W12L 144 50 50.2 1000 1200 1500 1700
    14W14L 196 70 58.8 1350 1700 2000 2300
    16W16L 256 90 82.1 1700 2100 2500 3000
     



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    Magnetic Head Pulleys

    Magnetic Head Pulleys
    STAR TRACE's Industrial Magnetic Head Pulleys provide effective way to remove ferrous contaminant from powdery, schistose and granulate material, like ore, coal, waste, sand and etc. Industrial Magnetic head Pulleys are composed of 360 degree magnetic core protected by rotatable stainless steel cover and a axis of rotation. In practice, surface of Pulley will be wrapped by belt, so as material flow over it. Ferrous contaminant will be attracted at belt and be conveyed out of material. In many applications, it's possible to replace an existing head pulley with a permanent magnetic head pulley, on a size-for- size basis. A wide range of diameters, widths, and shaft sizes are available. STAR TRACE Industrial Magnetic head pulleys are built using our exclusive flux control magnetic circuit. This design ensures continuous magnetism around the entire circumference of the pulley-no dead spots. For less critical applications, a conventional magnetic circuit design is also offered.
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    Magnetic Drums

    Magnetic Drums
    STL 's wet permanent magnetic separators are offered in sizes of dia.1200 mm and 916mm in Lengths of up to 3000mm. Three basic separator designs are available for cobbing, roughing and finishingcleaning applications. Each type can be supplied in single drum or multiple drum stages of taco nite or magnetite and also for recovery for magnetic medium in dense media plants. The stationary magnet yoke is an assembly of strontium-ferrite permanent ceramic magnets. The rotating drum is available with optional rubber or stainless steel covers. The magnetic flux pattern will match the tank configuration for optimum performance.
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    Impulse Magnetiser

    Impulse Magnetiser

    We are a major Manufacturer, Exporter and Supplier of Impulse Magnetiser. This Impulse Magnetiser comprises of magnetisation fixtures that helps in magnetising, demagnetising and calibrating magnet systems like electro motors, sensors, loudspeakers, etc. The Impulse Magnetiser offered by us is acclaimed for its compact design and sturdy make. Features like built-in current monitor, analog voltage monitor, digital voltage setting, etc., make this Impulse Magnetiser a reliable choice. Based on 2000 Volt magnetisation technique, the Impulse Magnetiser offers hassle free performance for a long period of time. It offers proven quality in compact design. Operation of magnetisation equipment in a 24 hour / seven day a week industrial environment requires only the best design and components. Our goal is to be invisible! No problems or concerns with this machine.We use a 2000 Volt magnetisation technique. The combination of 2000 V with medium capacitors allows for moderate magnetization impulses. This gives more magnetization field in the magnets with lower losses in the steel. Its maximum energy of 10000 Ws meets a wide range of magnetization tasks. Features
    • 2000 Volt max. Voltage
    • 10000 Ws Energy
    • 25, 000 A max. current
    • Siemens PLC
    • Digital operator panel
    • Digital voltage setting
    • 1 V accuracy
    • Analog voltage monitor
    • Fixture temperature monitor
    • Built-in current monitor
    • Compact design
    • Single shift 1 year warranty
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    Wet Drum Separator-2

    Wet Drum Separator-2

    Stl is one of the leading manufacturers of ore dressing equipment. The present range of stl process equipment enables us to provide complete packages. wet drum separator constitutes an important part of the product range and are known for advanced engineering design and excellent performance. because of continuous development in separator technology stl can offer a complete line of wet drum magnetic separator to the mining and mineral industries. stl's industrial wet drum separator is offered in sizes of dia.1200 mm and 916mm in length up to 3000mm. Three basic separator designs are available for cobbing, roughing and finishingcleaning applications. Each type can be supplied in single drum or multiple drum stages of taconite or magnetite and also for recovery for magnetic medium in dense media plants. The stationary magnet yoke is an assembly of strontium-ferrite permanent ceramic magnets. The rotating drum is available with optional rubber or stainless steel covers. The magnetic flux pattern will match the tank configuration for optimum performance. stl's magnetic wet separator dia 916 x 300 mm is the smallest full-scale separator in the 916 series and is primarily used for pilot plant tests. The separator can be delivered in concurrent, countercurrent and counter rotation versions. stl's magnetic wet separator for laboratory use has drum dimensions dia. 600 x 285 mm and dia. 200 x 100 mm and are suitable for batch or continuous testing. The test results from the stl laboratory separators correspond closely to those obtained in full-scale operation. stl's magnetic wet separators have been developed in close cooperation with the swedish mining industry for treatment of magnetite. Aprime consideration in its advanced engineering design has been high capacity, improved metallurgical performance and highest availability. The separator is constructed as a separate unit consisting of drum with magnet yoke, tank and drive package, all mounted on a heavy-duty frame. The design of the frame allows any number of units to be connected in series as multi-stage installation. This design offers a flexible flow sheet layout. the drum shell is made of non-magnetic stainless steel with abrasion-resistant wear cover and sealed heads of cast rigid aluminum alloy. The drum shaft runs in spherical, self-aligning antifriction bearings. adjustment of magnet yoke and drum the magnet yoke is mounted on the stationary drum shaft and its position can 0 be adjusted (+-35 ) by a lever at the end of the drum shaft to optimize running conditions in accordance with tank design and type of ore. The gap between tank and drum, which determines the pulp flow speed, can be adjusted vertically by shims inserted under the bearing housing and shaft support. Horizontal adjustment is by slotted holes. drive unit the standard drive train consists of a shaft end mounted torque arm speed reducer outside the tank with v-belt pulley driven from a standard electric motor. This arrangement provides a smooth protected transmission and has several advantages compared to chain drives. Also other driven arrangements can be supplied. the v-belt drive is protected by a steel guard. As an alternative the separator drive unit can be supplied with an easily removable fiberglass cover. These covers protect the entire drive unit and motor, with opening for lubrication maintenance and inspections. the steel v-belt guard is preferred for users in extreme climatic conditions, e.g. Tropical and subtropical. feed and discharge box the feed box is designed for high capacities with a uniform distribution of pulp over the full length of the drum. Removable tramp screens can be provided as an option. the discharge box is bolted to the heavy-duty frame and designed to give a smooth and easy discharge of the concentrate. Wear surfaces are typically rubber-lined. iron recovery a series of investigations have been made to study the effect of magnetic field strength on feed rate and iron recovery. it is evident from the results shown on the diagram to the left how the capacity and recovery figures increase at higher field strength. The studies are made on dia.916mm separator fed with a magnetite ore ground to 75% minus 0.044mm (325 meshes) and separated at 30% solids by weight. the diagram to the right shows the importance of correct tank design with respect to particle size. as shown increased magnetic field strength, gives decreased relative iron losses in the tails for finer fractions. It also proves that the countercurrent tank configuration produces a better recovery than the concurrent type in the fine particle range at the same magnetic field strength. For coarser fractions, the concurrent type is superior. influence of different drum diameters for many years, drum diameters 600mm, 760 mm and later on 916 mm dominated the sales of wet low intensity magnetic separators. realized the advantages of the larger drum diameter and was first to introduce the 1200mm diameter drum. The results from actual operations confirm the vast improvements in performance and capacity with 1200mm drums. the feed to the separators consists of partially martisied magnetite ore ground to 75% minus 0.044mm (325 meshes) and the purpose was to produce a concentrate containing less than 1% sio2. a comparative study was also made using different drum diameters but with the same magnetic field strength rating 850 gauss. The curves shown (right) are a summary of this study. Another advantage worth noting with increased drum diameter is higher concentrate densities and grade. tank configurations in the concurrent separator, the product enters the feed box from which it is uniformly distributed over the full length of the drum. The pulp passes over a weir in the tank, which directs flow against the drum, where upon the magnetic particles immediately, are attracted to the drum. The concentrate is carried forward by the drum and passes through a gap where it is dewatered before leaving the separator. The tailings are discharged through adjustable bottom valves. for best separation results feed pulp density should be 35- 45% by weight solids. the pulp level must be kept constant and approximately 25mm above the lower edge of the drum. This level is adjusted with the bottom valves and is reached when pulp overflows the tank side weirs. The standard stl concurrent separators is capable of handling material with particle sizes up to 6mm special tanks can be supplied for coarser material. the operation of the countercurrent separator differs from that concurrent type in that the tailings are forced to travel in the opposite direction to the rotation of the drum. extra water can be added through specially designed jet pipes, by which sedimentation of coarser particles is avoided. the stl countercurrent separator can handle fluctuating flows within wide limits. Best operating results are obtained at about 30% solids by weight. This type of separator can handle particle size up to 0.8mm (20 mesh). Adjustment of pulp level is not required. the counter rotating separator is recommended for applications where recovery is more important than grade. The pulp flows in opposite direction to the drum rotation and the extended magnet angle provides an extra long pick-up zone for maximum recovery. the particle size handled can be up to 3-4mm (5mesh). The best operating performance is obtained with pulp containing 30 - 40% solids by weight. a special type of separator is available for dense media recovery, requiring ability to treat dilute pulps with low content of very fine magnetic particle at extremely high recoveries. The dense media recovery separator has a modified tank of concurrent type with an extra long pick-up zone. A specially designed high gradient assembly is recommended for treatment of very dilute media. magnetic field strength the magnetic systems consist of ceramic strontium ferrite magnets and are designed to produce highest flux, gradient and flux patterns to match each tank configuration. the magnet systems have the highest field strength in the pick - up zone, and gradually decreasing strength in the transport and dewatering zones. above are shown typical field strength charts for stl magnetic wet separators dia. 1200mm. application guidelines the capacity varies considerably depending on metallurgical criteria. Most important variables are magnetic susceptibility characteristics of the magnetic particles, degree of liberation and size of the feed. mechanical features of the separator as tank design, magnet system and drum diameter do of course affect the capacity. The following capacity figures can be used as guidelines for stl magnetic wet separators in iron ore processing.
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    Trommel Drive

    Trommel Drive

    We are offering trommel drive ( other product for gold). Trommel drive :(other product for gold)vibrating trommel screen are used to separate materials into various sizes for further processing, or for end use. Depending on particular need, the material is separated by passing it through a vibrating screen box which has a number of different sized screens or meshes, which the material falls through like a sieve, the material falls onto attached conveyors which stock pile the end products. The end products can then be used in the building and construction industries. features of vibrating trommel screen:high screening efficiencyhigh capacity and reliabilitylong bearing lifetimeeasy maintenance
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    Ultrasonic Screen Separator

    Ultrasonic Screen Separator
    We bring forth highly efficient Ultrasonic Screen Separator for our valued customers. With large process capacity, Ultrasonic Screen Separator has screening efficiency of up to 80%. Our valued customers can avail Ultrasonic Screen Separator in different specifications as per their requirement. Benefits
    • Screen frame support by rubber spring suspension, low noise, power consumption, dynamic load device is small, so no special requirements on the installed base
    • The use of force distribution to the ore pulp, the pulp flow rate to reduce screen surface to extend screen life while allowing the pulp evenly spread on the screen. Surface, helps to improve the efficiency of processing and screening.
    • Multiple parallel, small occupancy, it can achieve maximum parallel rd, extend the original multi-feed principle
    • Dual vibrator configuration linear vibration with patented technology recycling pulp, the feed material of fines grade
    • Frequency design, effective control of particle size screening, more rational use of mesh grading
    • Spray corrosion resistance, surface treatment equipment, effectively extend equipment life, reduce the amount of equipment maintenance
    • Configuration high quality, high opening rate, long life of proprietary products-anti clogging polyurethane mesh (fine mesh of 0.1mm), to ensure the lowest production costs
    • Longer screening material flow region length, faster transmission speed, maximally screen
    Applications
    • Iron ore, limenite ore concentration plants Used to size control and concentrate grading. High frequency vibration fine screen screening efficiency, the product is enriched under the effect of screening significantly, thereby increasing the selection of selected grade (concentrate grade can be an increase of 1% to 3%). As the classification efficiency improves, the average particle size concentrate thickness, so that the concentrate filter conditions improve, with cake moisture decreased 0.5% to 1%.
    • Tungsten Ore, Tin, Da Ore, Niobium Ore Concentration Plants Such ore are more brittle, heavy and thin screen can be used to replace high frequency vibration spiral classifier, cyclone classification, or with their combination of classification to significantly reduce between 8% to 15%, while the grinding system processing capacity of about 20 to 30%.
    • Glass Raw Material Quartz Sand, Feldspar Concentration Plants Quartz rod mill product fractions are wide, angular and more difficult to screen. The use of high frequency vibration fine screen stables production of qualified products.
    • Kaolin Concentration Plants Used to control the final product size or high gradient magnetic separator before every coarse.
    Techanical Parameters
    • Vibration frequency 1, 500 times/min.
    • Separation concentration 0.074mm.
    • Feeding Concentration : 25 50% (determined according to material property).
    • Handling Capacity : 30 300 tones/hour (different separation amount leads to different separation size).
    • Feeding Loops : 3, 4, 5.
    • Screen Surface Incidence : 20 30* (determined according to separation size).
    • Mesh Pore : determine mesh size according to separation size and material property.
    • Noise : - 80dB.
    • Ambient Temperature : not exceeds 20-40 C.
    • Feeding Ways : three-way, four-way, five-way.
    • Vibration Motor : three-phase, 230V/4, 400V-50HZ, customized by U.S. Martin Company, imported .
    • Electric vibrator exciting force 0-80, 000N, adjustable.
    • Lubrication Oil : special high-temperature oil
    High Frequency Ultra fine Vibrating ScreenThe fine screen uses two mutually independent screening system components, which is two traditional fine screen mounted on the same movable frame. Driven by a vibrator, each system consists of two pieces of screen mesh and equips with pulp tank lined with wear resistant polyester between the screen mesh with sprinklers, the products on screen can completely reversed and cracked into pieces in recycled pulp making tank to separate crude and fine material. Feeding MethodThe mandatory ore separating, a patent technology can spread pulp evenly on the screen to improve screening efficiency and processing capability. Secondary Recycled Pulp Making TechnologyThe nozzle of the device compensates water directly to one or more recycled pulp making tanks, and the screening material is completely reversed and cracked into pieces in recycled pulp making tank. When the material moves downwards along screen surface, the most effective wet classification and the uttermost material separation can be gained by repeated pulp making and various screening. It is especially remarkable that compensating water directly to recycled pulp making tank can avoid the quick wear of screen mesh via compensating water directly to screen surface and the crude-escape phenomenon of material on screen via penetrating screen mesh forcible. High frequency ultra-fine vibrating screen with dust-proof structureThe fine screen uses the principle of multi-stage screening, with long screening material flow region and much quicker transmission speed, and can remove the fine-grained level material from the feeding uttermost, greater screening capacity and effect can meet dry screen sub-job requirements, open or full closed anti-dust structure with maintenance side door can be used.

    Specifications

    Type Vibration Frequency Times/min Separation Size mm Capacity Ton/ set.h Motor kw Screening Area Sq.m Dimensions mm
    HFUFVS-33-1007 1500 0.074 -- 6.0 30-120 3.75 4.41 4050X1500X3500
    HFUFVS-44-1007 1500 0.074 -- 6.0 40-150 5.5 5.88 5000X1500X3900
    HFUFVS-55-1007 1500 0.074 -- 6.0 50-200 5.5 7.45 5650X1500X4200
    HFUFVS-33-1207 1500 0.074 -- 6.0 35-130 5.5 5.25 4600X1800X3500
    HFUFVS-44-1207 1500 0.074 -- 6.0 45-180 5.5 7.03 5200X1800X3900
    HFUFVS-55-1207 1500 0.074 -- 6.0 60-220 5.5 8.88 5800X1800X4250
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    Magnetic Stirrer

    Magnetic Stirrer
    We are offering magnetic stirrer.Str basic:standard magnetic stirrerstandard magnetic stirrer with heating and contact thermometer connection for precise temperature control of media e.g. Str d4 :maximum heating plate temperature : 300ocmaximum stirring quantity: 20 liters (h2o)h 99 protective cover protects casing from organic and inorganic solvents
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    Vibration Meter

    Vibration Meter
    Vibration Meter that we offer is a handheld analog instrument that is specifically designed for a large variety of vibration measurement applications. Our Vibration Meter is able to indicate True RMS vibration displacement. Vibration Meter, provided by us, is appreciated for its easy usage, high efficiency and accurate measurement. Our Vibration Meter is suitable for different vibration measuring needs like for turbines, fans, generators, blowers, pumps, motors, alternators, bearings, etc. Vibration MeasurementVibration measurement on rotating machinery is normally done for two major applications :
    • Quality Control, and
    • Predictive Breakdown Maintenance
    In addition to the commonly understood QC application on motors, generators, blowers, or a host of rotating or reciprocating machinery, vibration is increasingly being used with enormous benefits for the second application : Predictive Breakdown maintenance.In continuously running plant, where sudden breakdowns can be disastrous, vibration is an immensely important indicator for planning an effective predictive maintenance strategy. Periodically observed vibration readings at strategic points on the machine will indicate a rising trend well before a breakdown occurs. This signals the need for taking timely corrective action. This will drastically reduce sudden and unexpected machinery failures, thus resulting in substantial savings in downtime. Features
    • Hand- Held unit for General Purpose Vibration Measurement.
    • Accelerometer type sensor.
    • Touch type membrane switch panel.
    • RMS Velocity, Pk-Pk Displacement.
    • Portable and compact unit.
    • Economical, easy to use.
    • Analog Display Surface-mount technology for high reliability.
    • Rugged, suitable for industrial use
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    Electromagnetic Hammer

    Electromagnetic Hammer
    We are offering highly efficient and durable Electromagnetic Hammer that is very easy-to-use and widely applied in various industries for different applications. Our Electromagnetic Hammer requires less maintenance and consumes low power, which makes it more preferable. Electromagnetic Hammer avoids the probability of self-ignition and also helps in smooth functionality of down side, convening and collection equipment of the system, thus ensures consistent quality, low downtime, low losses and lump free end product. Operational FeaturesElectromagnetic hammer consists of a stator and rotor, which are made out of high grade strip lamination to minimize iron losses. The part movement of the rotor shaft directly transmitted to hammer stoker electronic controller controls the excitation of hammer coil. Base MountingBase plate is essential to prevent dent crack formation of the chamber wall due to continuous hammering. During installation please ensure that the distance between chamber surface and base plate should be 71mm (at top ) & 65 mm (at bottom ) to obtain maximum efficiency.
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    Laboratory Jaw Crusher

    Laboratory Jaw Crusher
    We are offering laboratory jaw crusher.Laboratory applications:star trace laboratory jaw crusher is mainly used for a variety of rocks or ores with medium hardness , which is the most important laboratory equipments in metallurgy, geology, building material, chemical industry. The suitable materials are pyrite stone, limestone, basalt, rock phosphate, barite, alloys, coal & coke, etc. The machine structure of lab jaw crusher:this series of jaw crusher is composed of machine body, eccentric shaft, belt pulley, fly wheel, movable jaw, side guard, gap adjustment screw, return spring, fixed jaw plate and movable jaw plate. This series of crusher have: high crushing ratio, regular finished product size, simple structure, reliable operation, easy to maintain and other characteristics. Lab jaw crusher operating principle:for this crusher, crushing way is squeeze-press type, motor drive belt and belt pulley , through eccentric shaft to make movable jaw move up and down. When the movable jaw rises, the angle between toggle plate and movable jaw plate will become large, so that moving the movable jaw plate closed to the fixed jaw plate, meanwhile the material is pressed, rubbed, grinded for many times; when the movable jaw plate down, the angle between toggle plate and the movable jaw plate will become small, with the effect of spring, the movable jaw plate will leave fixed jaw plate, at this time, the crushed material has be discharged out from the crushing chamber. With the motor continuous rotation, the movable jaw plate will make a periodic crushing and discharging to realize continuous crushing.
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    Automatic Lifting Magnet

    Automatic Lifting Magnet
    We are offering automatic lifting magnet.Automatic lifting magnet is made of strong magnetic material adopting ratchet wheel and pallet mechanism together with the raise of travelling crane to control the mandrill and automatically absorb and unload the materials, featuring no electricity consumption, convenient and safe in operation. It is widely used for lifting and transporting short and thick plates in the factory, dock, warehouse and transportation department. The air gas adjusting rod is equipped in particular which can adjust the magnetic force conveniently. The automatic permanent magnetic lifters are mainly used for lifting the steel plate and round steel, because of the light weight, ease of operation and powerful suction, magnetic lifters are widely applied in ship engineering, warehouse, transportation and machinery manufacturing.
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    Hydrocyclone Machine

    Hydrocyclone Machine

    Hydrocyclone Machine that we bring forth finds its application in mine-chosen technique in numerous metal mines. The specifications of the Hydrocyclone Machine can be selected on the basis of grinding processing capacity, over fall fineness and sedimentation concentration. We are able to offer standalone, parallel connection machine or machine series in such specs as 50, 75, 100, 125, 150, 200, 300, 350, 500, 660 Fine sand, less than 37m, in gangue cannot be used as dam materials during selecting mine. Hydrocyclone Machine mainly used in the following works :
    • Regrinding for fine mine classification
    • Dam and back fill for gangue
    • Classification for section I closed circuit grinding
    • Classification for section II closed circuit grinding
    • Mud-removing before selection and after selection
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    Drum Separator

    Drum Separator
    STAR TRACE Magnetic Drum Separator is primarily designed and manufactured as low field intensity type separator. They have an open magnetic system with the magnetic poles located in one plain. Low field intensity separator is employed for separating iron particles from bulk material whenever foreign iron disturbs the subsequent process sequences. It is also used for removing or enriching strongly magnet content of dry type minerals.
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    Magnet Coils

    Magnet Coils
    • FEATURES Optimum temperature rise, 24" standard leads
    STAR TRACE Electromagnets OnOff capability and be controlled in automated sheet metal handling system.Through the application of controlled DC electrical Current, electromagnets offer controlled holding power and on- command release of ferrous steel parts.Ideal for the handling of thick ferrous items such as steel plate, forgings, die castings and other non-flexing items.
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    Magnetic Rollers

    Magnetic Rollers
    As Magnetic Pulley Manufacturers and exporters, our aim is to provide the highest quality magnetic head pulleys while remaining the most reliable suppliers globally. Our range of magnetic pulleys extends from permanent magnetic pulleys to Electromagnetic pulley sand Permanent Pulleys, including Rollers for Conveyors. The Magnetic Head Pulley provides efficient ways in removing ferrous contaminants from powdery, Granulates materials like ore,
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    Vibrating Feed Furnace Charger

    Vibrating Feed Furnace Charger
    • Type Vibratory Furnace Charger
    • Color Brown, Grey, Light White, White
    • Voltage 110V, 220V, 380V
    • Condition New, Used
    • Automatic Grade Automatic, Fully Automatic, Manual, Semi Automatic
    • Power Source Electric
    • Warranty 2 Yrs, 3 Yrs, 6 Months 1 Yr
    • Power Supply 415 volts, 3 phase
    • Capacity 2 ton/hrs
    • Tray Length 2500 mm
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    Ball Vibrator

    Ball Vibrator
    Star Trace Pvt Ltd is a reputed dealer in manufacturing and exporting of pneumatic ball vibrator in India.Star Trace pneumatic ball vibrators are manufactured with a rustproof extruded aluminium body fitted with hardened steel races on which a steel ball rotates.
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    Automatic Vibro Sifter

    Automatic Vibro Sifter
    ₹ 94,000 - ₹ 94,500 / Piece Get Latest Price
    • Type Vibro Sifter
    • Weight 100-1000kg, 1000-2000kg, 2000-3000kg, 3000-4000kg, 4000-5000kg
    • Color Brown, Green, Grey, Light White, Silver, White
    • Voltage 110V, 220V, 380V, 440V
    • Condition New, Used
    • Automatic Grade Automatic, Fully Automatic, Manual, Semi Automatic
    • Power 1-3kw, 3-6kw, 6-9kw, 9-12kw
    • Driven Type Electric, Hydraulic, Mechanical, Pneumatic
    • Warranty 1year, 2years
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    Industrial Magnet Plate

    Industrial Magnet Plate
    • Material Cobalt, Iron, Nickel
    • Diameter 0-50mm
    • Thickness 0-10mm, 10-20mm, 20-30mm, 30-40mm, 40-50mm
    • Application Industrial Use
    • Color Black, Grey, Metallic, Shiny Silver, Silver, Smoke-grey
    • Surface Finishing Non Polished, Polished
    • Feature Durable, High Coercivity, Prefect Finished
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    Magnetic Rod

    Magnetic Rod
    We are offering magnetic rod.Star trace brand roller are used in textile blow-room lines for seperation of tramp iron like ring travellers, nut-bolts, bale straps from cotton in the blow-room operations.Generally fitted on conveyor lattice prior to calendering operation thereby preventing the chances of fire. Also reduce the down time by protecting calendering rolls, beater spikes, carding teeth. Available in various diameters and lengths to suit existing machinery.
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    Permanent Magnet Lifter

    Permanent Magnet Lifter
    The quick, safe and easy way to lift ferrous materials and work pieces. These are two Pole Permanent Magnetic Lifters. The two poles are at the bottom of the lifter. These lifters use high grade Magnets for producing strong magnetic flux path through the two poles. The lifter is placed on the MS flatblock that is to be lifted.
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    Hammer Mill Machine

    Hammer Mill Machine
    ₹ 82,000 / Unit Get Latest Price
    • Brand Name Star Trace
    • Machine Weight 1500 Kg
    • Size 800 x 800
    • Material in size 60 mm
    • Material out size 22 mm
    • Capacity 10 tph
    • Shaft En8 material
    • Feature Outstanding crushing ratio, Optimum running costs, Long service life
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