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Star Trace Pvt. Ltd.
Chennai, Tamil Nadu, India
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  4. Material Handling Machines & Systems 11 Products available
  5. Other Equpiments 9 Products available
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Other Equpiments #31889

Our Complete range of products are Roll Crusher, Hammer Mills, Ball Mill, Spring Cone Crusher and Impact Crusher.

Roll Crusher

We are offering roll crusher.Star trace roll crusher can be referred to as compression-type roll crusher. In the mining industry, they are used to crush mines of medium or low hardness, rocks that have low or medium rigidity during mine selection, for cement, chemicals, and industrial production of building materials, among others. Roll crushers have the advantage of producing a close distribution of the product size. In cases where the ore is not very abrasive, the maintenance costs are significantly reduced. Theoretically speaking, the maximum reduction ratio of roll crushers is 4:1. For example, the smallest size that can be recognized by a particle is 12 an inch. Using this machine, a material is crushed and reduced to a minimum particle size of 10 mesh (2 mm). The materials are crushed by compression between two rolls rotating about a shaft. The size between the two drools used for compression can be suitably adjusted according to the desired size of the end-product. It is important to note that the largest particle size of the materials inserted should not be more than four times the dimension of the gap. The rotation of the two rolls draws the particles to be crushed into the gap forming a friction angle between the rolls and particles referred to as nip angle. Through forcing the materials between the gap, the rolls create compressive forces causing the materials to fracture. Features and applications:roll crusher have the advantage of producing an end-product that is has a fine size distribution and they produce little dust or fines during operation. They are widely used for crushing minerals whose abrasive levels are low and in the small scale production of mine. Roll crushers are mostly used during coal mining. The crushers used may either be single roll or double roll. When used in coal mining, the surface of the rolls will have teeth or raised forms (when used for minerals and metal ores, the rolls have a smooth surface).The roll crusher are capable of producing between 100 and 120 million bricks per year. They are widely used in the production of facing bricks, paving bricks, hollow and thermal bricks.Applicable materialclayshale claycoal gangueriver silt working principle:the particles are drawn into the gap between the rolls by their rotating motion and a friction angle formed between the rolls and the particle, called the nip angle. The two rolls force the particle between their rotating surface into the ever smaller gap area, and it fractures from the compressive forces presented by the rotating rolls.In order to give you a responsible quotation, you can inform us the following information:what's the material you are going to deal withwhat's the granularity of the materialwhat's the granularity of the final products are you going to achievewhat's the producing capacity you are going to achieveour engineers will suggest you the most suitable one for you according to your information specifications:mounting : floor mounting (star trace make laboratory equipments need not to have any special civil works, these can easily shift from one place to another place)feeding size : 10 to 18 mm (approx.)product size : up to 3 mm (aprox.) (we can adjust the gap between two rolls as per the requirement of the product size)capacity : 150 kghr.(depending on the material to be crushed)roll diameter : 250 mmroll width : 300 mmpower supply : 2x3 hp motor, 4 pole, 16 amp mcb, (3 phase + neutral with earthing)a.c, 5060 hz, 415 v
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Hammer Mills

We are offering hammer crushing plant.The material crushed by the hammer crusher through the collisions between high-speed hammer and materials. The hammer crusher were developed for both dry and wet crushing of brittle, medium-hard materials for the mining, cement, coal, metallurgic, construction material, road building, and petroleum & chemical industries. Working principle:the motor drives the rotor rotates of the hammer crusher at a high speed through the belt, and on the rotor there are series hammers. When the materials get into the working area of hammers, they are crushed by the rotating hammers of the hammer crusher with high rotation speed, the products which are crushed to meet the required size can be discharged by the outlet and become the final products, the large size products are brought back to the crushed area by the hammers of the hammer crusher for being re-crushed until they reached the required size.Advantages:high crushing ratiohigh fineness of discharging sizesimple operation processlow running costsimple structure, high efficiency, light equipment quality and easy to operate and maintain application:hammer mills is used in areas of cement, construction material and mining industries for the materials with breaking strength no stronger than 200mpa. The size of feeding material is up to 450-1000mm and the average discharge size is 5-8mm, which is controlled effectively by multi-mode elastic adjusting mechanism.Technical specification for hammer mill:further reference to the above, below specification is for sample only.Our product is customized one it will change as per customers requirementmake : star traceequipment : hammer millsize : 800 x 800material in size : 60 mmmaterial out size : 22 mmcapacity : 10tphshaft : en8 materiallinear : harden square rod welded linerhammers : harden hammerschuke : inlet and outlet chuke providedframe : ismc 100 m.s channel supporting structure providemotor bed : motor bed integratedstarter : (optional)motor power : 30 hp, 3phase, 415v, 50hz, 1440rpmmachine weight : 1500 (approx.)scope of supply : hammer mill, motor, pulley, belt, mounting, frame, and bearing units.
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Ball Mill

We are offering ball mill.Ball mill is a key equipment to grind the crushed materials, and the ball mill is widely used in powder-making production line including cement, silicate, new-type building material, refractory material, fertilizer, ore dressing of ferrous metal and non-ferrous metal, glass ceramics, etc. And the ball mill can grind various ores and other materials with dry type and wet type. There are two kinds of ball mill, grate type and overfall type due to different ways of discharging material. Working principle :ball mill is a horizontal rotating device transmitted by the outer gear. The materials are transferred to the grinding chamber through the quill shaft uniformly. There are ladder liner and ripple liner and different specifications of steel balls in the chamber. The centrifugal force caused by rotation of barrel brings the steel balls to a certain height and impact and grind the materials. The ground materials are discharged through the discharging board thus the grinding process is finished. Features:ball mill is an efficient tool for grinding many materials into fine powderthe ball mill is used to grind many kinds of mine and other materials, or to select the mineball mill is widely used in building material, and chemical industrythere are two ways of grinding: the dry way and the wet wayball mill can be divided into tabular type and flowing type according to differentexpelling mineto use the ball mill, the material to be ground is loaded into the neoprene barrel that contains grinding mediaas the barrel rotates, the material is crushed between the individual pieces of grinding media that mix and crush the product into fine powder over a period of several hoursthe longer the ball mill runs, the finer the powder will be ultimate particle size depends entirely on how hard the material you're grinding is, and the time how long the ball mill runsour ball mills have been used to grind glass, powder food products, create custom varnishes, make ceramic glaze, powder various chemicals application:ball mill are generally used to grind material 14 inch and finer, down to the particle size of 20 to 75 microns. To achieve a reasonable efficiency with ball mills, they must be operated in a closed system, with oversize material continuously being recirculated back into the mill to be reduced. Various classifiers, such as screens, spiral classifiers, cyclones and air classifiers are used for classifying the discharge from ball mills. Ball mill is an efficient tool for grinding many materials into fine powder. The ball mill is used to grind many kinds of mine and other materials, or to select the mine. It is widely used in building material, chemical industry, etc. There are two ways of grinding: the dry process and the wet process. It can be divided into tabular type and flowing type according to different forms of discharging material.
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Spring Cone Crusher

We are offering spring cone crusher consist of frame, transmission device, hollow eccentric shaft, bowl-shaped bearing, crushing cone, springs and hydraulic pressure station for adjusting discharge opening. During operation, the motor drives the eccentric shaft shell to turn around through ahorizontal axle and a pair of bevel gear. The axle of crushing cone swings with the force of eccentric shaft shell so that the surface of the crushing wall is close to the roll mortar wall from time to time. In this way, the ores and rocks will be pressed and crooked and crushed.Application of cone crusher:the cone crusher is widely used in fields of metallurgy, building materials, high road, chemical industry and silic and so on.and suitable for kinds of mining stone and rocks with the middle and upper hardness. Features of cone crusher:the cone crusher has features of tight structure, efficient product, adopts bowl type shaft with high precision reserve, and focus lubrication systom, easy adjustment and the springcan prodect the all the equipment.The cone crusher can avoid the moisture mixed with the oil, and the spring can make up for the air proof, when the airproof wear out about 14-13, must to exchange the airproof in time.Easy and low cost maintenance, it is the best choice of middle and fine crushing process.
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Impact Crusher

We are offering impact crusher.Crusher is suitable for processing side not exceeding 500mm, the compressive strength less than 350 mpa various coarse, medium and fine materials (granite, limestone, concrete, etc.), widely used in water and electricity, highway, artificial sand and gravel and aggregates, gravel production, crushing and other industries. Crusher is a senior road surface and hydropower construction with aggregate ideal processing equipment, with its excellent performance and good performance in highway construction, hydraulic engineering and architectural gravel processing and other fields with a wide range of applications.crusher is a new high-efficiency crushing equipment, which is characterized by small size, simple structure, large crushing ratio, low energy consumption, large capacity, uniform particle size, and selective crushing effect, is very promising devices. The main advantage crusher :simple structure, small size, light weight, large capacity, so the production cost is low. Inlet large, high crushing chamber adapted material hardness;ore crushing along the joint plane, so less power consumption, high efficiency;large crushing ratio, up to 40, so you can simplify the crushing process, can make two or three stage crushing become a broken, reduce plant equipment costs;the back plate and the board hammer gap can be easily adjusted, effective control of the particle size, particle shape;high chrome plate hammer, impact resistance, abrasion resistance, impact force;keyless access, easy maintenance, economical and reliable;crushing full-featured, high productivity, little mechanical wear, high overall efficiency;a selective crushing effect, and more uniform particle size of crushed product, the majority of the cube shaped pebbles. For bridge construction, high-speed road, port, airport construction has a wide application.
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Fertilizer Filler

We are offering fertilizer filler. introduction:star fertilizer filler:-star fertilizers filler is naturally added with micronutrients and secondary nutrient. Available micro and macronutrients in star fertilizer filler:iron, sulphur, calcium, magnesium, copper, manganese, sodium, potassium, zinc, and boron. physical properties:colstar : light graybulk density : 1.34ph 7.60ec 2.0 (dsm-1)star fertilizer filler contain the following secondary nutrients with significant level by nature:calcium oxide 0.70%magnesium oxide 1.65%sulphur 1.31%the above star secondary nutrient is act in the below roll when we apply to the crops calciumutilized for continuous cell division and formationinvolved in nitrogen metabolismreduces plant respirationaids translocation of photosynthesis from leaves to fruiting organsincreases fruit setessential for nut development in peanutsstimulates microbial activity magnesiumkey element of chlorophyll productionimproves utilization and mobility of phosphorusactivator and component of many plant enzymesdirectly related to grass tetanyincreases iron utilization in plantsinfluences earliness and uniformity of maturity sulphurintegral part of amino acidshelps develop enzymes and vitaminspromotes nodule formation on legumesaids in seed productionnecessary in chlorophyll formation (though it isn't one of the constituents)star fertilizer filler is having high level iron percentage by nature. Iron as fe 11.00 %, it act in the below roll, when we apply to the crops. We can able to supply iron percentage as per the customer requirements ironpromotes formation of chlorophyllacts as an oxygen carrierreactions involving cell division and growthstar fertilizer filler naturally contain the below micronutrients:copper 0.20%manganese 0.20%zinc, boron, and molybdenum - in ppm levelthe above micronutrient will act in the below roll when we apply to the crops:the micronutrients are boron, copper, manganese, molybdenum, and zinc. These plant food elements are used in very small amounts, but they are just as important to plant development and profitable crop production as the major nutrients. Especially, they work "behind the scene" as activators of many plant functions. coppercatalyzes several plant processesmajor function in photosynthesismajor function in reproductive stagesindirect role in chlorophyll productionincreases sugar contentintensifies colorimproves flavor of fruits and vegetables maganesefunctions as a part of certain enzyme systemsaids in chlorophyll synthesisincreases the availability of p and ca boronessential of germination of pollon grains and growth of pollen tubesessential for seed and cell wall formationpromotes maturitynecessary for sugar translocationaffects nitrogen and carbohydrate molybdenumrequired to form the enzyme "nitrate reductas" which reduces nitrates to ammonium in plantaids in the formation of legume nodulesneeded to convert inorganic phosphates to organic forms in the plant zincaids plant growth hormones and enzyme systemnecessary for chlorophyll productionnecessary for carbohydrate formationnecessary for starch formationaids in seed formation packaging & delivery:packaging detail:available in 25 kg, 50 kg & in jumbo bags or as per the request. Delivery:immediate or as per the request. advantagesthe following are the advantages of fertilizer filler:it improves the fertilizer quality because of secondary nutrients and micronutrients are present in a single fillerit helps to improve plant growth and yield productionit is fine powder and passing through below 300 micron. Since it is grinding ball mill and screened for uniformity in size. It is highly cost effective, and 100% eco friendly. Mixtures have better physical condition and are easier for application. The iron percentage can be increased as per the customer requirements. By applying our fertilizer filler as it is (without adding any additives) the following improvement has been observed in horticulture and agriculture cultivation. Applying method: ring method (or) band method (or) broadcasting method. Study reportby applying ring method (or) band method (or) broadcasting method star fertilizer filler as it is in the form (without adding any additives) the following improvement has been observed in horticulture and agriculture cultivation.
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Impact Pulverizer

We are offering impact pulverizer.Pulverizing mills are recommended for medium fine grinding of soft semihard materials. Appropriately sized mill chamber prevents build-up of deposits and blocking of the machine by fatty & sticky products. Cool powdering operation retain vital properties like colour, taste, flavour etc. To its optimum levels. Changeable grinding elements offer versatility to cater applications like pulverizing, de-fibreizing, wet grinding, mixing, de-agglomeration, dispersion, hot air drying etc. This is of paramount importance to the user. Centrally fed material gets powdered step by step between rotor and stator, moving radically outward for a bottom discharge through sieve. Clearance, configuration & grinding element design determines results. Features of our impact pulverizer:hammer and liners are available in different shapes and construction like ms, hi mn steel hardened alloy steel, stainless steel etc., to suit the materialmost suitable and convenient range to pulverize the material up to 60 - 80 meshrobustly constructed machine for crushing different spice, chemicals, ayurvedic herbs, agro productsused without cyclone and dust collector for bigger output particle size and for fine material, a cyclone with dust collector is useddifferent type of material for liners and hammer as per client product for better result and best life of wear & tear applications:fertilizersdyestuffschemical productsinsecticides & pesticidesmineralpigments colorsmetal separationspicesrefractoryceramicsdolomitelime stonecoal
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Jaw Crusher

We are offering jaw crusher.Star trace is a professional jaw crusher manufacturer in india, which adopts advanced manufacturing equipment and technology to produce various crushing machines. Our jaw crushers are convenient to operate and are of reliable performance. These stone crushing machines are quite suitable for use in mining, metallurgical industry, road building, construction, chemical industry and other fields. In addition to jaw crushers, we also offer vibrating screens, vibrating feeders, magnetic separators and mobile crushing plants, etc. These mining machines are good in quality and reasonable in prices. Jaw crusher is a kind of heavy duty machine which can crush materials into even granularity. This crushing machine has the characteristics of high reduction ratio, high productivity, simple structure, and reliable performance, etc. It is convenient to maintain and practical to use. Working principle:jaw crusher consists of frame, eccentric shaft, belt wheel, flywheel, movable jaw, side guard plate, toggle plate, toggle backseat, gap adjusting screw, returning spring, fixed jaw plate and movable jaw plate. Toggle plate is also used to guarantee the security. Jaw crusher uses electric motor as the motive power. Eccentric shaft is driven by triangle belt and genea wheel, which makes movable jaw make reciprocating motion according to the desired trajectory. Then, materials in crushing chamber (consists of fixed jaw plate, movable jaw plate and edge plate) are crushed and the finished materials are discharged from discharging hole. Features:crushing chamber is deep and has no dead space, which helps improve the feeding capacity and productivityour jaw crusher has high reduction ratio and the crushed materials are of the even granularityadjustment device of gasket type discharging opening is reliable and convenient to use. The discharging opening has wide adjusting range. This can increase the flexibility of our equipmentlubrication system is safe and reliable. Accessories are convenient to replace, and little maintenance is neededjaw crusher has simple structure, reliable performance and low operating costjaw crusher is a kind of energy saving equipment. Single machine can save 15% 30% energy and whole system saves more than doubled energydischarging opening has large adjusting range, so your different requirements can be satisfiedlow noise and little dust
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Hydraulic Cone Crusher

We are offering hydraulic cone crusher.Star trace is a professional hydraulic cone crusher manufacturer in india, which adopts advanced manufacturing equipment and technology to produce various crushing machines. When hydraulic cone crusher is working, motor drives the eccentric sleeve to rotate. The eccentric sleeve drives the transmission shaft and cone part to make swing movement. When they swing to the extent that the surface of the crushing wall is close to the roll mortar wall, the rocks and ores are pressed and crushed of single cylinder hydraulic cone crusher . Joint between supporting sleeve and frame is compressed by spring. When metal block and other materials that can no be crushed fall into the crusher, spring will be out of sharp and discharge the objects of single cylinder hydraulic cone crusher . When the materials that can not be crushed pass through the crushing chamber or the machine overloads, the spring safety system makes the cone discharging hole become larger. When objects are discharged from crushing chamber, discharging hole will automatically reset. Cone crusher resumes normal operations of single cylinder hydraulic cone crusher . The surface of crushing chamber is covered with wear-resisting high manganese steel lining plate. Size of discharging hole can be adjusted hydraulically or manually hydraulic cone crusher. Applications: secondary crusherminingaggregateconstructionquarry advantages:hydraulic clearinghydraulic adjustmentheavy duty designsmart chamber design
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