Our Products
Electric Motors & Components
2 Products availableMagnets & Magnetic Separators
2 Products availableLaboratory Shakers
2 Products availablePVC, PP & Plastic Products
2 Products availableWe are leaders in the market for providing best range of Inclined screens, Dewatering Screen and Vibro Screens
The Type Universal Vibro Screen is a new generation vibratory screening machine characterized by low profile, efficient protection of supportstructure from vibrating masses and virtually noiseless operation.The various versions of these Vibro Screens permit its Use for wet and dry screening, coarse and fine Separations and are widely used in steel mills, mineral Beneficiation plants, chemical, mining, food and Fertilizer industries, coal preparation plants and many others.
Whilst enjoying immense popularity for many years on small horizontal and inclined screens, STAR TRACE is the first company in the world to perfect this simple drive arrangement on large horizontal and inclined screens.This single development has resulted in tremendous advantages as far as reduced maintenance, compactness and simplicity are concerned. Besides the simplicity of the drive, many other features have been incorporated to provide a machine which is specifically designed for heavy duty applications, long life, and low operating and maintenance costs, at a competitive price.The standard range of screens is presented later in the brochure, and these are normally available on short delivery.
The advantages of STAR TRACE's Horizontal Vibrating Screens is that use of the following equipment has now been rendered unnecessary:
The inherent simplicity of the drive arrangement ensures the minimum possible maintenance.
The screens can be adapted by the factory to meet special requirements regarding plant layout, screen performance and environmental constraints.
Screens are frequently manufactured in various grades of stainless steel for the chemical industry and protected by special painting systems for severe conditions in the mining industry.
Specify your particular requirements, or enquire about the range of features, accessories, painting systems and materials of construction currently available.
These rugged, heavy duty units are exceptionally well insulated against the ingress of dust and water. Their IP 55 protection ensures that the units can operate in wet conditions, such as in washing and dewatering applications.
A very generous holding-down bolt design is incorporated. A common complaint in the past has often been that vibratory motors tended to come loose.
A great deal of thought and attention has been given to the fastening design of these motors. When compared with other makes of vibratory motors, the holding-down bolts are often in excess of 50-100% over designed. This, together with stress-relieved and machined surfaces and correctly torched nuts and locknuts, results in an exceptionally secure vibrator fastening system.
When two vibratory motors of the same frequency are fixed to a rigid common base, which is freely suspended, or supported and run in opposite directions to each other, they automatically synchronise to produce a straight line motion. When this motion is applied to a screen, the result is a horizontal action screen suitable for screening, conveying and dewatering of a large variety of products in limited headroom situations.
Instead of the old type of fabricated screen decks, all STAR TRACE screens now incorporate a unique bolted deck arrangement. This means that when wear occurs and deck replacement become necessary, only the worn sections are replaced. This is far easier than stripping the entire screen and handling large, heavy fabricated frames. When polyurethane panels are to be fitted to screens up to and including 1 200 mm in width, the panels are located directly into the individually replaceable cross members. The panel and cross member, by direct impingement of the material being screened, is prevented. On larger screens, the cross members can be rubber-lined for protection.
One of the most common complaints with conventional frames for polyurethane panels is the premature wear of the pinholes in the deck, with resultant loosening of the panels. On screens over 1200 mm in width, easily replaceable angle runners are provided to secure the polyurethane panels. With wear, only those runners affected need be replaced, thus reducing costs and downtime.
As in the angle runner system for polyurethane decks, the flat bar stringers are bolted to the cross members, resulting in an easy to maintain deck arrangement.
The illustration show clearly the simplicity of this device. The swivel half cups automatically align the tensing bolts to the exact angle to accommodate various wire thicknesses.
The simplicity of the design of these built in items ensures that feed boxes and discharge lips cannot come loose.
The entire welded fabrication is stress relieved to ensure that all residual welding stresses are removed.
The screens can be fitted with a variety of screening surfaces, such as punched plate, tensioned woven wire, polyurethane or rubber mats, plug-in polyurethane panels, or wedge wire panels.
Star trace pioneered the use of vibratory motor drive on large horizontal screens with advantage to the user simplicity, compactness, and reduced installation and maintenance costs.
By mounting the entire drive mechanism on the screen the following equipment is made redundant: external drive motor, motor support structure, V-belts or Cardon shaft drive connections, oscillator timing gears, and snubbers for protecting the drive components during start-up and shut-down.
Designed for either dry or4 wet operation, these machines give outstanding service in product sizing, degritting, medium-recovery, trash removal and desliming applications. Screen sizes range from 300 X 900 mm to 3000 X 9000 mm in single and multi-deck configurations. Deck materials include perforated plate, woven wire mesh, polyurethane, rubber and wedge-wire.
Accessories include dust enclosures, integral spray-pipes, and sub-frames to further isolate the screen supports from transmitted vibration loads.
Non-standerd screen sizes are manufactured to order and screens can be supplied in stainless steel and 3CR12.
Star Trace actively catering to the needs of various industries as the single source, for custom Built Material Handling systems and equipments, have added over the years to the manufacturing program, a wide range of size reduction and separation equipments.
Star Trace updated know-how, product development, research and awareness is making crushing and screeing jobs more efficient. In addition to the various types of crusher and vibrating screens, Star Trace takesup turnkey jobs of complete crushing and screenng plants, right from concept to commissioning, capable to handle all kinds of rocks, ores, mineral and lumpy hard materials, even, quarries and other industries.
Star Trace Vibrating Screens has wider range of applications. It is a two bearing free floating vibrating screen which efficiently screens all moderately free flowing materials. The circular throw action is dervied from unbalance weights which are suspended from the vibrator unit and transmit an uniform vibration to screening surface and ensures that material travels over the screening surface at a constant rate. The amplitude of degree of vibration can be adjusted to suit charge of duty by adding or removing unbalance weight plates. Circulars motion ensures rapid stratification at the feed end separates sized product in the shortest possible time.
Screen's inclination normally varies between 15 Deg. and 20 Deg. and can can be installed with fixed angle or adjustable bracked arrangement. Speed of screen varies between 800 R.P.M and 1200 R.P.M Screens are manufactured in following widths 600, 800, 1000.1200, 1400, 1600, 1800, 2000 m.m and and lengths varying from 1200 mm to 600 mm Number of decks can be upto four.