Standard Machine Tools Tradex Pvt. Ltd.

Bhosari, Pune, Maharashtra

Abrasive Cut-off machine used for :-

*Cutting Ferrous metals with abrasive disc 4000 RPM or*Non-Ferrous metals with carbide tipped 60-80 teeth saw blade at 4000 RPM

Abrasive Cut-off Machines are designed as per the needs of modern industries. These machines are provided with large viewing window that allow operator to monitor the operation of cutting clearly. Owing to their precise cutting of metals without deformation, these products are used to process stainless steel, alloy steel, glass and ceramic in ship building, automotive, marble processing and machine manufacturing industries.

STATOR FRAME AND END SHIELD
These are of high qualitycast ironand machined to close limits to give accurate alignment of bearings, the frame and feet being a single piece, completely covering the working parts of the motor.

CORES
Both the stator and rotor cores consist of thin lamination of high quality silicon steel insulated from one another to reduce the core losses to a minimum.

WINDINGS
High gradesuper-enamelled wireis used instator windingswhich are thoroughly dried and impregnated with insulating varnish and backed to assure good insulation.

SHAFTS
Shafts are of high grade mild steel machined to close tolerances and is ground accurately for the bearings to be mounted.

Jaswant Hydraulic control motorized model, V-belt driven hacksaw machine equipped with adjustable feed control device, automatic lifting and lowering arrangement of saw frame complete with mechanical coolant pump vice, machine belt guard, motor pulley, motor fixing plate, and along with AC / 3 Phase / 440 volts / 50 cycles motor, starter and v-belt.

Salient Features :

• Saw Frame : This is rigid construction & runs in prismatic guide ensuring a parallel cut. This cut takes place on the draw stroke & hydraulically lifted out of contact with the work piece on the forward stroke to prevent wear or the blade & cut out metals of all kinds & strength.
• Feed : Two leavers are provided at the pot one regulators the rate of feed while the other enabled the bow slide to be raised or forwarded hydraulically bow raised automatically & motor switched off on completion of the cut.
• Bed : The Bed is of large production provided with guide ways for the vice for clamping the material vice is of rigid construction. One jaw remains fixed & the other can be adjusted according the material to be cut.
• Electrical Equipment : A direct on line push button starter can be fitted which incorporates & adjustable trip mechanism which stops the machine as soon as the blade is clear from the work non productive time is reduced to minimum.
• Drive : Power is supplied by a suitable electric motor through Vee-Belts which are full adjustable for tension all drive mechanism being totally enclosed.
• Speed : The incorporation of two speed driving mechanism allows for the most suitable speed to selected for material being cut.
• Coolant : The coolant tank is totally enclosed in the machine base & speed pump supplied coolant to the saw blade through a stay put pipe & top.

Workhead:The workhead spindle is made ofnickel chromeEN-24 hardened and ground. It runs in gunmental bush bearings. The drive to the workhead spindle which has MT-3, is by a step V pulley. The speed obtained through this pulley can be reduced by another bigger size pulley provided in the workhead housing. The workhead is built for grinding operation both with stationary centre and revolving spindle. Oil holes are provided for lubrication.

Wheelhead:The rigid wheelhead spindle is made of nickelchrome steelEN-24 hardened and ground. It runs in white metal adjustable type bush bearings. The drive to the wheelhead is transmitted by two V-belts. Automatic wheelhead traverse in cross direction is on precision hand-scrapped V and flat guideways, and is hydro-mechanical type. The spindle is tapered (5o) at the front to receive the wheel flange.Oil holes are provided for lubrication of the bearing surfaces. Rapid approach is available in U-127 series and it is up to 40 mm.

Tailstock:

The tailstock travels smoothly all along the length of table right upto the workhead.

Hydraulic/Electrical System:

All standard equipments are used in both system.

Swivel Table:

Table is arranged to swivel for taper grinding. For fine connections to be applied by the screw adjustment.

Internal Grinding Attachment:

The hinged typeInternal GrindingAttachment with its independent motor is conveniently located on the wheelhead. It has fast grinding action and it can be quickly swung into a grinding position. The work piece can be externally and internally ground in one setting. Taper hole can be ground by swivelling either workhead or table.

There are so many standard and special accessories that can be added to the machine as per requirement.

Flexible Shaft Grinders are widely used in most of the foundries producing Cast Iron, Steel casting, forging shop, various fabrication shops, rubber retreading for grinding, buffing and boiler tube cleaning etc. These are used for finishing operations to remove unwanted portion of the job produced. It is most convenient method to finish the heavy or lengthen jobs in which case it is not possible to move the job or to handle for grinding.The flexible shaft grinders give freedom to the operator to finish the job without handling it. The constant speed, high cutting speed, can be used in restricted area are some of the advantages of thesesgrinders.

Salient Features:-

*Bed is made form 25 Grade Cast Iron of 180 BHN hardness, strictly with Micro level, Hardness Tester and Straightedge.*Boring of Headstock is done on WMW boring machine fitted with induction hardened and ground spindle made from alloy steel.

* Apron is totally enclosed oilbath system with lever type arrangement for automatic feeds.

* Hexagonal shaped Tail stock with hardened and ground tail stock spindle made from alloy steel having external & internal Grinding.

* Instruction Manual as per Indian Standard IS 1878 (Part 1) 1993.

* Hardened Bed up to 400 BHN

Color Options :- * Grey * Blue & White (Two Tone)

AXE"Hinged Type Medium Duty Metal Cutting Bandsaw Machines - Manual Metal Cutting Bandsaw Machines (UE Models) :

Feeding of the job, clamping-declamping & lifting of the swiveling arm after job cutting is done manually. Swiveling arm works on gravitational force for cutting operation. The controlling of the arm cutting is done with the help of hydraulic jumper & spring. Rotating the knob on hydraulic jumper to get required feed of the arm coming down. Get the required speed of the blade by adjusting v-belt depending upon the material to be cut.

Bench Centres are extensively used for general inspection work in metrology laboratories and other industries. Our range includes cast iron bench centre, mini bench centre , vertical bench centre, universal bench centre and many other. These bench centres are known for delivering better durability, reliability and performance in the defined operations.

Bench Grinders are used for grinding of tools, tips, light grinding etc. Each machine is equipped with two Nos. Grinding Wheel* Used for grinding of Tool, tips, light grindings etc.* Use of best quality stamping and diecast rotors* Dynamically Balanced rotor minimizes vibrations and ensures smooth running.

Construction of the machines are made sturdy and robust to offer vibration free performance.* Machine provided with Two nos. Grinding Wheel .* Adjustable tool rests are provided to ensure maximum usage of Grinding wheels . Tool rests

are machined to give proper level to the Grinding component.* Eye Shields are recommended for each machine. The same is supplied as an extra

accessory except in 2 H.P. and 3 H.P. machines where they are supplied as a standard

accessory.

* Use of high quality grease for lubrication. RECOMMENDED USE OF GREASE LITHON3 OR

EQUIVALENT.* All machines are subject to rigid quality control tests.* Machines of different voltage and different frequency can be supplied against specific orders* All machines are subject to rigid quality control tests.* Machines of different voltage and different frequency can be supplied against specific orders* All machines carry warranty (except Ball Bearings) against any manufacturing defect as per

the warranty terms prevailing of the company. No warranty for wear and tear items.

Foot operated shearing /Treadle shearing machine is designed and developed for accurate BURR-FREE cutting of thin or thick sheet in minimum strength, it helps to get more production in minimum time, two best quality of spring provided for quick return of ram (Upper Beam), fitted with side, back, front gauges and table extension. ( Hold down can be provided at an extra cost) This machine is suitable to cut M.S., S.S., Copper, Brass, Aluminium, P.V.C., P.C.B., CRC.CRGO, CRNGO, B.P. Sheets and etc. Also applicable to M.S., S.S cutting, Block maker, Furniture, Fabricaters, Tube light patty, Calender rim, Electrical fitting, Electronics, Tin container, P.P Caps, Electrical and transformers stamping industries.

Salient Features:

• Top beam guides are adjustable for compensating wear and tear as also setting of the upper blades.
• Adjustable front and gauges with running slots which facilitate adjustment of various widths of the cutsand avoid any kind of twisting and turning of sheets while cutting.
• Machines are fitted with four edge cutting blades.
• Machines are fitted with tensile springs.
• The machines is extra heavy which takes the minimum pressure to cut the sheets.
• Rigorously tested to over capacities.

CIRCULAR SAW MACHINE
It is recommended for Non-Ferrous metals with high speed steel saw blade 125-140 teeth with coolant supply at 1400 RPM.

Air compressors are used for either total aire solution of varous industrial installations or as a back-up for pneumatically operated equipments, available in stationery / portable and with / without electric / diesel powered models, custom built packages for specific applications are also available. Can be run from 1 HP to 30 HP and suitable up to pressure from 125 PSIG to 1000 PSIG.

Hand or motorized circle cutting machines are suitable to cut circles, rings and disc from mild steel sheets also suitable for strip cutting. Hand operated machines are bench type while motorized machines are supplied with suitable stand, motor attachment, reduction gears and guard.

Standard Features:

* Induction hardened and ground X and Y slideways.

* Turcite B on X and Y slideways and jibs.

* Grinding on slideways of column.

* Table top hardened and ground.

* Chrome Molybdenum alloy steel spindle harden and ground.

* Harden and ground spindle gear, back gear & clutch gear.

* Splined quill pinion shaft supports the feed clutch. Three power quill feeds with autostop.

*Autofeed Clutch is of one-piece construction. PBC-2, hard-wearing Phosphor Bronzedouble nuts for leadscrews with backlash adjustment tool.

*Spiral bevel gears for lifting screw. Coolant tank in base.

*Electric Panel and Lamp are standard for all models.

Salient Features:-1. Regulator Welding Machine :-

• These machines have both single & two phase system.
• High class insulators.
• Smooth Welding, Low Power consumption with low noise.
• Suitable for all types of jobs.
• Working capacity :- 8 to 10 hrs. continues.

2. Stud Type Arc Welding Machine :-

• These are portable size machines.
• Made with new technology used by double holder.
• The waving voltage power can be adjusted high or less.
• High class insulators.
• Smooth Welding, Low Power consumption with low noise.
• Suitable for all types of jobs.
• Working capacity :- 8 to 10 hrs. continues.

3. Mini Arc Welding Machine

• These are light weight compact machines.
• Manual based machines.
• Single phase machines.
• Easy to carry for using in factory and sites too.
• Smooth welding, Low Power consumption with low noise
• Suitable for all types of light jobs.
• Working capacity :- 6 to 8 hrs. continues.

Salient Features :-

• Head swivel 3600
• Zero Setting dials.
• Fine downfeed - calibrated.
• Heavy duty tappered roller bearing spindle.
• 12 Speeds.
• Positive spindle lock.
• Adjustable gibs on table.
• Adjustable stops on table.

These Power presses are available from 5 Tons to 315 Tones capacity in most economical type of construction with several standard / optional features.

• Frame : The Frame is of all steel construction, fabricated from Rolled steel plates with suitable cross ribbing. Presses upto 30T will be supplied with C.I. Legs. Proper alignment of the frame is ensured by matching.
• Clutch : The clutches of pin / rolling key-type. The clutch is rigid and well supported. The clutch gives continuous strokes for mass production.
• Crank Shaft : Crank Shaft is made of special alloy steel machined to close accuracy and fitted in Bronze bushes for smooth working, longer life and accuracy.
• Fly wheel : Properly sized flywheel is made of high grade cast iron, for storing and releasing adequate energy for the pressing operations and properly balanced for smooth running.
• Gears : Gears are of steel cast or fabricated. Gear teeth are generated by precision hobbing machine.
• Table & Ram : Table and Ram are made of high grade heavy duty cast iron & properly seasoned. They are perfectly aligned, to each other to obtain high accuracy & precision press operation.
• Lubrication : An efficient short lubrication system has been provided for lubricating the sliding surfaces and moving parts. The lubricant is applied by hand pump.

They are commonly used for cutting large sheets, bars and plates of metallic and non-metallic materials into different shapes. These machines are engineered for rapid and accurate cutting. We supply modern, tough and long lastingshearing machines. The key features include higher safety, low maintenance and optimum productivity.These machines comply with standardquality controlregulations. These shearing machines are made to minimize material wastage. They are crafted for continuous and repeated output. Shearing machines are useful in automobile, printing, food processing, engineering, electronic, plastic, wood working, electrical, construction and many other industries.

Over Crank :-

They are widely used for cutting large sheets, bars and plates of metallic and non-metallic materials into various shapes. Our machines are designed for faster and precise cutting. We supply latest, sturdy and durable shearing machines. The main features include better safety, low maintenance and higher productivity. These machines comply with standard quality control norms. Theseshearing machines are built to minimize material wastage. They are engineered for continuous and repeated production.Various models with different technical specifications are availble. Shearing machines are used in automobile, printing, food processing, engineering, electronic, plastic, wood working, electrical, construction and several other industries.

Highly Precision Horizontal Boring Machine which is a versatile Machine Tool for all types of roughing & finishing operations within the range of BORING, MILLING, DRILLING, REAMING & FACING. It is most suitable for machining bores in various types of Machine Bodies & Gear Boxes, for surface milling & especially for large dia flange facing. High precision workmanship, Sturdy & well proportionate design of Castings, High powered spindle & face plate drive along with Wide Range of Spindle Speeds & Gear Box Feeds ensure high production of accurately machined parts with the use of both H.S. Steel & Carbide tools. The Robust & Massive construction of the machine is a guarantee to withstand fully all the working stresses.

Salient Features :

• Low friction transmission makes maximum power available at the tool for high material removal.
• Very wide range of speeds and feeds to take care of all possible machining problems - from the smallest to largest working diameters.
• High quality design of the bearing system for the sleeve and outer hollow spindle.
• All operating elements are ergonomically arranged.
• Close manufacturing tolerances due to precision scraped / ground slideways and fine positioning by dial guages, vernier or digital readout. (Optional)

Salient Features :-* CAD-CAM compatibility.* FANUC Emulated Key Boord.* Machine is directly linked to PC, hence loading of program on micro -controller is

not required.

* Easy maintenance with spore cord system by layman.* Table Locking facility with stepper motor brakes.* Powerful stepper Motors for axis control.* Variable speed DC Drives for spindle with DC Motor.* Burn in components test at 150% load.* Rugged Machine with Ground Bed.* Wear resistant Turcite material is provided on beds.* Stick slip motion is totally avoided.* Powerful PC software for graphics* High speed integer interpolation system for Circular interpolation.* Display of Actual Feed rate, Spindle speed in execution & simulation mode.* Automatically detects wrong steps in programming.* Safety functions with emergency stop, Over travel Limits.* Alarm & self Diagnostic Functions are Provided.

Features :-* CAD-CAM compatibility.* FANUC Emulated Key Boord.* Machine is directly linked to PC, hence loading of program on micro -controller is

not required.

* Easy maintenance with spore cord system by layman.* Table Locking facility with stepper motor brakes.* Powerful stepper Motors for axis control.* Variable speed DC Drives for spindle with DC Motor.* Burn in components test at 150% load.* Rugged Machine with Ground Bed.* Wear resistant Turcite material is provided on beds.* Stick slip motion is totally avoided.* Powerful PC software for graphics* High speed integer interpolation system for Circular interpolation.* Display of Actual Feed rate, Spindle speed in execution & simulation mode.* Automatically detects wrong steps in programming.* Safety functions with emergency stop, Over travel Limits.* Alarm & self Diagnostic Functions are Provided.

These Presses are useful in a wide range of applications such as Riveting, Eyeleting, Marking, Bending, Punching, Embossing, Button Fixing, Corner fitting, even Hot stamping ( with suitable fixing) and a host of other assembly work operations

These Impact Presses are different from the conventional Fly Presses and Arbor Presses. The Impact Press is a press in which the actual impact, which acts on the job, does not depend on the pressure exerted by the operator while actuating the lever. The mechanical advantage ratio achieved is more than 175. So however lightly you pull the handle lever, the pressure that you get on the job is consistent. This leads to instant forming of the job as per your requirement and a uniform finish.
These presses operate at a speed of two strokes per second & hence are ideal for assembly line operations.

Arbour presses are designed for production work of quick operation in general engineering workshops. automobile workshops, garages etc. for driving mandrels in and out of work and can also be used for inserting and removing bushes, bearings etc. They do not bend or burr the work or necessitate taking off carrier and will prove saving of time and increased life of arbours, Available in two types as under : Round Rack : Provided with a keyway and screw to prevent the rack turning. Square Rack : Has a larger bearing surface which prolong service life. The machined rack bearing plate is held securely to the body by four large screws, permitting take up for possible wear.

Salient Features :-

• Sturdy Streamline construction.
• High grade alloy steel, carburised, case hardened and precision ground to close tolerances for precision components viz. main spindles, shafts, gears etc.
• Close-grained cast iron duly stress relieved with appropriate wall sections for head stocks, work tables and bases.
• Columns made out of seamless steel tube ground and hard chrome surfaced.
• Wide range of spindle speeds and feeds to facilitate drilling, tapping and boring requirements on varied materials.
• Main spindles and pulleys are dynamically balanced and mounted on anti-friction bearings to ensure sustained accuracy.
• The electrical reversing mechanism provided for both hand and automatic spindle reversal for tapping applications.

CNC DRILL TAP CENTRE
Salient Features :-

* Best suitable for small automotive components for drilling and tapping operations.* Maintenance free independent AC Servo Motors directly coupled to Ball Screws

for all the three axes.

* Feedback through Absolute Encoder. No Limit Switches.* LM Guideways for all the three axis for fast and accurate positioning of slides.* Direct pickup type 14 tool ATC with shortest path bi-directional tool selection.* High Speeds, Feeds and Rapid rate for machining Ferrous and Non-Ferrous

Metals.* High Speed precision Milling and Boring spindle.* Variable Speed AC Spindle motor with Spindle bearings grease packed for life.* Coolant tank with chip tray.