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A foundry is a factory that produces metal castings. Metals are cast into shapes by melting them into a liquid, pouring the metal in a mold, and removing the mold material or casting after the metal has solidified as it cools. The most common metals processed are aluminium and cast iron.
Foundry sand testing is a process used to determine if the foundry sand has the correct properties for a certain casting process.
In a foundry, molten metal is poured into molds. Pouring can be accomplished with gravity, or it may be assisted with a vacuum or pressurized gas. Many modern foundries use robots or automatic pouring machines to pour molten metal. Traditionally, molds were poured by hand using ladles.
A few foundries provide other services before shipping cast products to their customers. It is common to paint castings to prevent corrosion and improve visual appeal.
Some foundries assemble castings into complete machines or sub-assemblies. Other foundries weld multiple castings or wrought metals together to form a finished product.
Core Knock-Out Machine is air powered to remove sand and cores from non-ferrous castings as well as rattling ceramic from investment castings. Impact blows are controlled from light vibration to heavy hammering.