Sri Parijatha Machinery Works Pvt Ltd

Peenya, Bangalore, Karnataka

The Linear Wet Press is the Latest Concrete Wet Press Machinery introduced by Parijatha Machinery and is used for manufacture of various kinds of Heavy Duty High Density Concrete Products like Kerb Stones, Slabs, Flags and related Products.  This Machine has been developed by Parijatha Machinery after many years of R&D in Concrete Wet Press Machinery Development, using cutting-edge technology.
The Products manufactured in Linear Wet Press have the Unique qualities of High Compressive Strength, Vey Low Water Absorption, Abrasion Resistance and most importantly Resistance to Frost-Thaw cycles.
The Products manufactured in Linear Wet Press have the Quality parameters, which is impossible to achieve in other processes.  Moulds can be specially developed according to the customers’ specific requirements for various kinds/types of products.
The Construction of the Machine and Mould system is very simple with simple operation and ease of operation and maintenance. Unique Vacuum de watering system attached to the Press Head with option for fixing easily replaceable filters ensure that only the water content and not the cement is removed from the product during the pressing process.

Salient Features :

• Heavy duty Frame with Robust  design and construction capable of handling high pressure required for manufacture of Wet pressed products.
• Specially designed Hydraulic Power Pack designed for high pressure and Volumes required to exert around 400 ton pressure essential for manufacture of High density Concrete Products.
• Custom built Handling System for fast and smooth handling of the finished products.
• All functions controlled by a simple Electrical panel with PLC Control specially designed for simplicity and ease of maintenance specially required for the industry.
• Various options of Concrete Dosing and Product Handling Systems can be offered as per customers specific requirements.

Specifications :

• Maximum Working Area : 1100 x 600mm.
• Production Capacity : 1000 Cycles/8 hrs.
• Power Requirement : 40 H.P.

APM-316ED:
Parijatha Three Station Rotary Press APM-316ED consists of three stations, one for filling the raw material and levelling, the second, used as pressing station, and the third, the de-moulding station. 
This machine can be fitted with a feed hopper attachment which helps in dosing the right quantity of material into the mould. Due to the separate de-moulding station, the products can be slowly de-moulded without causing any damage to the freshly produced products on the pallet.
The specially designed hydraulic unit has a dedicated system for the pressing operation and separate system for other functions. The ejection and locking systems are operated pneumatically which make the complete machine easy to operate and maintain. The system is hermitically sealed to avoid any dust or water from entering the system ensuring years of trouble free operation. The electrical system is controlled by a PLC system coupled to a large sized HMI which has a range of options for setting and operation. This operator friendly system can be customized to specific application as per the customer needs.
The moulds for this machine are specially designed and manufactured as per customers’ designs, sizes and specifications in our state of art manufacturing facility with CNC controlled machinery. Special designs and sizes of grooved exterior tiles/slabs can be manufactured by just changing the base rubbers thus enhancing the range of products available to customers.

• The Parijatha Three Station Rotary Press “APM-316HD” comes with a pallet size of 700x600mm
• It is hydraulically operated.
• It has a maximum working pressure of 200Tons.
• It has an automatic product ejection system.
• It is PLC controlled with hydraulics and electrical.
• It has a production capacity of 1000 cycles / 8 hour shift (Depending on operator efficiency).
• The power requirement of the machine is 22 H.P.

Th aggregate batching plant, as per the customer's requirement of 2/3/4 bins are supplied by Parijatha Machinery. Pioneers in the precast concrete industry since 35 years is a professionally managed group company, who have been manufacturing high quality international standard tile making machine in their most modern state of art manufacturing facility located in bangalore, india. all the concrete wet press machines manufactured are designed using the latest technology and manufacturing techniques with simple and robust construction, very low running and maintenance costs, ease of operation and trouble free operation. also, since parijatha also has their own product manufacturing facility; it gives a unique unmatched advantage of offering completely tried and proven concrete block making machine.

We bring forth Vibratory Tables which are uniquely designed and developed specifically for wet cast tile. These Vibratory Tables have robust construction, and offer no possibility of blocking of holes. These Vibratory Tables run on very low power i.e. 1 hp, and are available in the size of 1000 mm x 2800 mm.

Attributes

• Unique design developed specifically for wet cast tiles.
• Easy to clean and maintain, no possibly of blocking of holes.
• Can be used in combination with parijatha planetary mixer pm-150 for both top mix and back mix
• Very sturdy and robust construction for long life
• Very low power requirement – 1HP
• Size : 1000 mm x 2800 mm

APM-416ED:
Parijatha Four Station Hermetic Press APM-416 ED is the latest in terrazzo / cement tile technology. In this hermetic press, tiles / slabs of very high transverse and compressive strength, abrasion resistance, and low water absorption can be manufactured with relatively small thickness.

In the first station of the APM-416 ED, the top layer of the tile / block is put in to the mould manually, after which, the mould vibrates for a set cycle time and moves to the second station.
In the second station the back layer of the tile / block is put in to the mould automatically, the excess material is automatically removed, the mould vibrates for a set cycle time and move to the third station.
In the third station, the compression of the tile / block takes place for the set cycle time and moves to the fourth station.
The tiles / blocks are automatically ejected on to the pallet in the fourth station, where it is manually unloaded.

• The Parijatha Four Station Rotary Press “APM-416HD” comes with a pallet size of 700x600mm
• It is hydraulically operated.
• It has a maximum working pressure of 300Tons.
• It has an automatic product ejection system.
• It is PLC controlled with hydraulics and electrical.
• It has a production capacity of 2000 cycles / 8 hour shift (Depending on operator efficiency).
• The power requirement of the machine is 35 H.P.

The Three Station Wet Press (APM-316 ED) is the latest in Terrazzo/Cement Tile Technology. In this Wet Press System, Tiles/Slabs of very high Transverse and Compressive Strength, Abrasion resistance, low water absorption can be manufactured with relatively Small Thickness.
The Three Station Wet Press, APM-316 ED comes with Unique Vacuum De-watering System which will help in effectively drawing out the water content in the Tile during the pressing process and produces the most dense form of Concrete using Vacuum De-Watering Technology under very High Pressure.
Superior Quality Products can be manufactured in this Three Station Wet Press, APM-316 ED due to heavy duty pressing with robust frame for maximum pressure during the manufacturing process.
Various designs of Terrazzo Tiles possible by using only cement, powder and stone aggregates apart from a range of exterior paving tiles using different designs of base rubbers.
Thickness from 10mm up to 20mm for Tiles and up to 80mm for Slabs possible in Three Station Wet Press, APM-316 ED.
The Parijatha Wet Press APM-316 ED uses the Unique Vacuum De-watering System, where the Tile/Slab is manufactured using only the face mix and not the backing layer of the tile as in the conventional process. The Mix comprises of Cement, Power and Stone aggregates (of various types and sizes depending upon the design) added with water so as to make a workable mix which is poured into the mould.  The in-built Vibration System ensures that the mix is sufficiently distributed in the mould and the air content released fully.
The Mould then moves to the other Station wherein it is pressed by the heavy duty Hydraulic System and simultaneously the Vacuum de-watering also removes the water. The tile is then ejected out in the third Station and stored in Pallets for curing and polishing.

Technical Information :

• Max. Working Area :  600 x 600mm.
• Max. Working Pressure : 200 tons.
• Thickness of Products : 10-80 mm.
• Power Requirement : 22 H.P.

The Two Station Wet Press (APM - 216 HD) is capable of producing Interlock Paving Blocks, Terrazzo Tiles, Heavy Duty Tiles/Slabs and a variety of Pressed Concrete elements according to the user specific requirement.
In this Wet Press, the finish of the products manufactured is the best and cannot be matched by any other machine or process, having perfect corners and edges.  The dimensional accuracies of the products manufactured in this Wet Press is the best and incomparable with any process.
The Two Station Wet Press APM-216 HD consists of a very Heavy Duty Frame with the Column, Base, Moulds and other matching components made using the latest process and technology with dimensional accuracy and fitment matching International Quality Standards.  The Hydraulic Unit is designed for High Pressure Heavy Duty operation and rugged working environment for which Parijatha Machinery has been known to offer completely trouble-free systems.

Technical Features :The Two Station Wet Press APM-216 HD is a Two Station Rotary Press with interchangeable moulds for the required size of tile.  It has automatic rotation of table, auto-vibration, auto-pressing with adjustable timer.

• Automatic Two Station Rotary Press.
• Auto-vibration, timer-controlled-auto pressing, auto ejection and removal.
• Interchangeable Rubber Moulds in various designs and as per customers specific requirement.
• Equal distribution of first layer due to motorized vibration.
• Maintains uniform thickness of tiles, perfect corners and edges.
• Easy maintenance of moulds with interchangeable inner rings.

Electro-pneumatic auto ejection and removal of tiles.  The first layer and second layer material is loaded from the front and the pressed products are removed from behind.

Specifications :

• Total H.P. Required : 16 H.P.(including Compressor)
• Total Weight : 4500 kgs.(approx.)
• Maximum Pressure : 120 tonnes.
• Maximum Mould : 500x500mm Working area
• Compressor Required : 250 lts. Capacity with 3 HP Motor.

Salient Features :

• Heavy duty frame for producing high strength paving blocks/slabs and tiles.
• Hydraulic Power Pack designed for very high pressure required for manufacture of Heavy Duty Tiles/Blocks.
• Machine designed to accommodate different types of mould for various designs/shapes and thickness.
• Very high strength blocks with superior finish due to unique mould design.
• Block/Slabs can be shot-blasted to provide granular/matt-finish which is possible only on this Wet Press.
• Uniform thickness, strength and shape ensured on every block/tile.

APM-216HD:
The Parijatha Two station Rotary Press APM-216HD consists of two working stations one for filling the raw material, vibration and levelling. The other station is used for pressing, ejection and de-moulding of the pressed products. The products are removed by manually pushing the delivery tray into the moulding station where the products are automatically de-moulded and placed on the tray. The tray is then drawn out manually and placed in racks.

Since the machine has only two working stations, the mould can be manufactured within a short period of time at a very low cost as compared to bigger multi station machines.

• The Parijatha Two Station Rotary Press “APM-216HD” comes with a pallet size of 500x500mm
• It is hydraulically operated.
• It has a maximum working pressure of 120Tons.
• It has an automatic product ejection system.
• It is PLC controlled with hydraulics and electrical.
• It has a production capacity of 800 1000 cycles / 8 hour shift (Depending on operator efficiency).
• The power requirement of the machine is 16 H.P.

• Unique design developed for Wet Cast Tiles.
• Easy to Clean and maintain, no possibility of blocking of holes.
• Can be used in combination with Parijatha Planetary Mixer PM-150 for both top Mix and back mix.
• Very sturdy and Robust Construction for Long Life.
• Very low Power requirement – 1H.P.

Parijatha, with their long and rich experience in manufacturing Heavy duty Hydraulic presses have developed the SingleMould linear Wet press for manufacture of high density products.
This machine can produce 
• Heavy duty Kerb stones,
• Dished Channels
• Drain covers and slabs
• Flags
• Heavy duty paving Slabs- Plain and design
The salient features of this very popular machine are:
• Heavy duty frame with robust design and construction, capable of handling high pressure required for manufacture of wet pressed products.
• Flexible Mould system with possibility to manufacture various sizes and profiles using the same Mother mould, just by changing a few tooling.
• Specially designed hydraulic power pack for high pressure to the extent of 400 tons pressure, which is essential for manufacture of high density concrete products.
• Custom built handling system for fast and smooth handling of the finished products.
• All functions controlled by a single electrical panel with PLC control, designed for simplicity and ease of maintenance specially required for the industry.
• Various options of concrete dosing and product handling systems can be offered as per customers specific requirements.

The products manufactured by this process have the unique qualities of high compressive strength, very low water absorption, abrasion resistance and most importantly resistance to freeze – thaw cycles.

The quality parameters achieved in this process is impossible to achieve in other processes. Moulds can be specially developed according to the customer’s specific requirements for various kinds / types of products.

Unique Vacuum de watering system attached to the Press Head removes the water from the product. Easily replaceable filters ensure that only the water content is removed from the product and not the cement during the pressing process.

Parijatha Machinery is Leading Manufacturer, Exporter and Supplier of Pallet Handling Systems. These Pallet Handling Systems are used for taking off the Pallets with Finished Products from Block Making Machines. Our range of Pallet Handling System is known for its Sturdy Construction, Simple operation and low running and maintenance costs. It eliminates Labour costs for handling Pallets.

Features :

• Used for taking off the Pallets with finished products from Block Machines.
• Sturdy Construction, simple to operate, low running & maintenance costs.
• Eliminates labour costs for handling Pallets.

Parijatha Machinery has developed the Wet Cast Products manufacturing line using Rubber, FRP or Polyurethane Moulds.  The System is designed for mass producing Wet Cast Products which normally required lots of manual work.
This System comprises of an Automatic Dosing Device which is fixed on to a Hopper on which the mixed material from the Mixer is poured.Variable dosing of material depending upon the mould size and type programmable to meet all requirements using PLC Control.

Automatic movement of the Pallets clamped pneumatically to the sturdy table on which the heavy duty vibratig devices are fixed. Hydraulic movement of the Pallets for very smooth operation on to multiple vibration stations for superior compacted concrete products.
Automatic stacking of the Pallets using the unique Pallet Handling System with the finished products handled from a low level for operator safety and ease.

Vibrator Table for Wet Cast Tiles :

• Unique design developed specifically for Wet Cast Tiles.
• Easy to Clean and maintain, no possibility of blocking of holes.
• Can be used in combination with Parijatha Planetary Mixer PM-150 for both Top Mix and Back Mix.
• Very Sturdy and Robust Construction for long life.
• Very low Power requirement – 1 H.P. per Table.
• Size : 1000 mm x 2800 mm.