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Sree Sakthi Paper Mills
Koothattukulam, Ernakulam, Kerala

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Our Products

  1. Conveyors 5 Products available

  2. Blades

    2 Products available

  3. Jigs, Casting Dies, Die Casting Moulds & Moulding Tools

    2 Products available

  4. Domestic Fans, AC & Coolers

    2 Products available

  5. Heavy Duty Grinder

    2 Products available

  6. Shot Blasting Machine

    2 Products available

  7. Material Handling Machines & Systems

    2 Products available

  8. Water Treatment & Purification Plant

    1 Products available

  9. Furnace Parts

    1 Products available

  10. Dryers

    1 Products available
  11. Others Products 17 Products available

Other Products / Services

We offer the best product range of Shots separation, Box Closing Machine, Sand Mix Mullar, Polygonal Sieve and Ladle Machine.

Core Sand Mixer

Core Sand Mixer
  • Pan Height mm 250, 900, 500, 900, 375

SPECIAL FEATURES

  • SSEC Heavy duty sand Millers are of study constructions and easy to maintain.
  • The adaptation of a successful procedure to modern requirements of sand preparation at increased rotarySpeed and adjustable pressure.
  • The possibility of adjustment of the Muller pressure creates the best conditions for all types of sand.

 

ECHNICAL DATA

 

Model Batch Capacity Pan Dia mm Pan Height mm Discharge Door Motor HP Gear Box
SSEC 10 10 Kgs 400 250 150 x 60 1 HP V.2
SSEC 50 50 Kgs 575 375 175 x 85 3 HP V.3
SSEC 100 100 Kgs 675 500 200 x 125 3 HP V.4
SSEC 150 150 Kgs 775 625 200 x 150 7.5 HP V.5
SSEC 250 250 Kgs 1250 650 300 x 200 2.51 HP V.5
SSEC 500 500 Kgs 1500 750 400 x 200 25 HP V.10
SSEC 1000 1000 Kgs 2400 900 450 x 250 50 HP V.12
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Intensive Mixer

Intensive Mixer
  • Ranges 200 Kg. to 1000 Kg

Ranges 200 Kg. to 1000 Kg.

 

SSEC Intensive Mixer provides highly efficient homogeneous mixing of sand, water and additives, in compact space with high speed stirrer and low speed rotor technology, which gives high green compression strength for the sand.

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Sand Cooler

Sand Cooler
  • Size Length Width 3000 x 1050, 4000 x 1050, 4000 x 950, 5000 x 950, 5000 x 1050
Return Sand Temperature, after the vibratory shake out in a mechanized green sand foundry is around ZOOGC. The sand temperature is highest arbacent to the metal surface and lowest away job it. The quantity of heat to be removed depends on the sand to metal ratio and the holding time of metal in the mould. The return sand temperature at the inlet of the cooled after passing through conveyor is around 1 OOOC. Mould of good quality and clean casting surface require well cooled sand, Sand Cooling requires a continuous and uniform flow to achieve the uniform flow and compensate for irregular Sand supply the sieved hot return sand is stored in a surge hopper from there; a belt transports the hot sand to the cooling conveyor which is designed with a perforated bottom plate. Fresh air is blown through the preparation holes and at the same time water is sprayed on to the sand from nozzles located above the conveyor vibrations of the conveyor and turbulence caused by the air blown through ensure that sand water mix well so that The water evaporates and the sand is cooled. The belt, the cooling conveyor and the sand spraying unit are controlled by level indicators located in the surge hopper the plant operates only if the sand in the surge hopper is between the maximum and minimum level.
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Swing Frame Grinder

Swing Frame Grinder
  • Grinding Wheel 400 x 50 mm
  • Grinding Wheel Speed 2200 mm
Salient Features
  • Swing frame grinders are used to grind the heavy weight castings that a man cannot be handled manually.
  • The Swing frame grinder is fabricated from MS Section can be hanged anywhere  and can be used.
  • The bearings used are heavy duty antifriction ball bearings. The Grinding wheel  is protected with the covers and the 'V' Belts with belt guards.
  • At the front end of the grinder; two handles are welded for handling the grinders  while grinding.
  • The rear end of the grinder is mounted with heavy duty electrical motor.
TECHNICAL DATA

TYPE MEDIUM DUTY HEAVY DUTY
Grinding Wheel 400 x 50 mm 600 x 75 mm
Power (motor with starter) 5 HP 25 HP
Grinding Wheel Speed 2200 mm 2200 mm
Overall Length 2250 mm 2750 mm
Width 600 mm 900 mm
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Monorail Shot Blasting Machine

Monorail Shot Blasting Machine

In the Monorail type Shot Blasting Machine, comes with Manual movement or Motorised movement of hangers into Blasting cabin. The movement of hangers through the machine is achieved by a Transport system moving in intervals continuously. With the advantage of number of hangers, loading and unloading of castings becomes easy and can be carried out while the machine is in operation. The doors are provided with Hydro Pneumatic system, which makes the door to open when the cycle is completed and the hanger movement is ejected by this arrangemement. Until and otherwise the blasting is stopped, the door will not open and after closing of door only blasting starts, which makes safety to the working of the machine. During the blasting cycle, the hangers are placed in two positions, which makes the efficient cleaning of the casting.

The cabins are lined with high Manganese rolled plates which will eliminate the rubber avoid damage to the cabin, improves the live of the machine and reduce the maintenance cost.

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Shots separation

Shots Separation
The Shots separation is done in two stages. First stage by means of magnetic drum and the second stage by means of Air distribution system. The Magnetic drum separates the shots and dust in two levels. In the first level, the shots are evenly distributed with the heh of a screw feeding system by which most of the shots are separated and fed to the Air distribution system. The shots which are not picked up by the first level of the Magnetic drum goes to the second level for separation the shots are directed to the machine and the dust is collected separately.

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Monorail CONTROL PANEL

Monorail CONTROL PANEL
In - house design and manufacture of Shot Blasting control panel is a stand alone system consisting of Motor circuits for blasting units, bucket elevator, hook spinning, Motorised movement of the hangers and I. D Fan etc., These are enclosed in a sheet metal enclosure of highest quality. The operator interface, push button, selector switches, indicators, meters etc., are located ergonomically on the front door of the control panel for , easy operation. Optional features for operator inteiface includes mimic panel having dual colour LED lamps and LCD `il message display unit. The control equence are designed either using hardwired relay logic or state of art Programmable Logic Controller [PLC] depending upon the Application requirement.
  • Chamber of sturdy steel fabrication : Areas directly exposed to shot stream is lined with wear resistant materials, other areas with heavy duty wear resistant rubber.
  • Quick blade Change.
  • Precise setting of shot stream for effective blasting.
  • Dynamically balanced rotors.
  • High rate of shot through put.
  • Impeller wheels : Location and quantity to clean castings in one pass.
  • Uniform Shot Stream.
  • Exclusive wind swing arrangement.
  • Dust extraction by means fabric filter bags arrangements.
  • Ensures complete collection of dust particles , Magnetic Separation System.
  • Hence leaves no dust to environment.

OPTIONAL ACCESSORIES

  • Fully Automatic / Semi Automatic Cycle System
  • PLC Control System
  • Overhead Conveyor
  • Moterised Cassette Type Dust Collection
  • High manganese lining of cabin
  • Magnetic Separation System

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Knockout Cum Feeder

Knockout Cum Feeder

Salient Features

  • SSEC's Knockout Cum Feeder is very robust in constructions.
  • Suitable for Continuous operation.
  • Supplied either with vibro Motors or with Eccentric shaft Technology.
  • Constructed with special steel to take care of vibration.
  • Grid are designed to avoid any damage on the hot castings.
  • Grid are of high wear resistant material.
  • With vibro Motor design, amplitude as well as throw can be adjusted as required.
  • Suitable for decoring of castings.
  • Suitable for High-Pressure line also.
  • Due to long travel the castings as well as sand gets cooled.

Ranges offered:500 Kgs. To 20000 Kgs. & 3 Mtrs. To 6 Mtrs.

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Punch Out Machine

Punch Out Machine

Salient Features

  • Punch out Machine are designed for easy knockout of the sand fromthe Mould boxes to the Shakeout Machine.
  • The Punch head is specially designed as per the Customer's Box size.
  • Avoids damages to the boxes.
  • Punch heads cleans the inner surfaces of the boxes during punching itself
  • Hydraulically operated hence smooth operation for punching.
  • Long travel can be given either mechanically or pneumatically.
  • Long travel by Rack and Pinion system hence precise.
  • Punch heads are precisely guided, hence no abnormalities during punching.
  • VFD ensures smooth and perfect positioning for Long travel.
  • The Total system is controlled by a separate control system.

Ranges offered:As per Customer's Box size.

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Box Closing Machine

Box Closing Machine

Salient Features

  • Closing machine is a simple and r0bust machine.
  • Designed as per Customer's Box size.
  • Operated Hydraulically /Pneumatically.
  • Precise guiding system ensures sm00th closing 0perati0n.
  • Easy 0f maintenance.
  • Lesser spacer requirement.
  • Can be fixed 0n-line 0n the running lines.

Ranges offered:As per Customer's Box size.

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Line Aerator

Line Aerator

Salient Features

  • Line Aerator are simple robust and dependable to Modern Engineering Practise.
  • Specially designed for continuous duty for aerating the prepared sand Aeration takesplace by means of two high speed rotors.
  • The Rotors blades are lined with high wear resistant plastic material.
  • The inner side of Line Aerators are lined with high wear resistant rubber material.
  • Sand are scooped from the conveyor by the rotor blades and thrownagainst the chains fixed on the opposite side of the rotors.

Ranges offered:6 Tons/Hr to 100 Tons/Hr.

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RETURN SAND IN GREEN SAND FOUNDRY

RETURN SAND IN GREEN SAND FOUNDRY

Return Sand Temperature, after the vibratory shake out in a mechanized green sand foundry is around ZOOGC. The sand temperature is highest arbacent to the metal surface and lowest away job it. The quantity of heat to be removed depends on the sand to metal ratio and the holding time of metal in the mould. The return sand temperature at the inlet of the cooled after passing through conveyor is around 1 OOOC. Mould of good quality and clean casting surface require well cooled sand.

Sand Cooling requires a continuous and uniform flow to achieve the uniform flow and compensate for irregular Sand supply the sieved hot return sand is stored in a surge hopper from there; a belt transports the hot sand to the cooling conveyor which is designed with a perforated bottom plate. Fresh air is blown through the preparation holes and at the same time water is sprayed on to the sand from nozzles located above the conveyor vibrations of the conveyor and turbulence caused by the air blown through ensure that sand water mix well so that The water evaporates and the sand is cooled. The belt, the cooling conveyor and the sand spraying unit are controlled by level indicators located in the surge hopper the plant operates only if the sand in the surge hopper is between the maximum and minimum level.
Sand Moistening
Sand temperature are measured at the entrance of the cooler and in the third stage of the cooler An electronic thermometer controls the amount of water sprayed in several steps. Depending on the values, measured, a variable Number of spraying nozzles is engaged or disengaged. This ensures exact dosage of the water required for cooling and moistening. The nozzle units are engaged automatically in steps depending on the sand temperature.
Salient Features
  • Cooling system ensure constant temperature and moisture to the return sand
  • Low maintenance due to absence of moving parts.
  • Quick cooling by double ejfect water and air cooling.
  • Sand movement effected by the fluidization property of sand and vibratory motion
  • Balanced draft system ensures negative pressure above the bed
  • Environment friendly
Benefits
  • Substantial reduction in rejection of casting.
  • Saving in conversion cost of rejected castings.
  • substantial Saving in bentonite consumption
  • Excellent surface finish of casting
  • Increased productivity
  • No oolite formation occurs in mulling.
  • Continuous online use of return sand
  • Ease of maintaining permeability and hardness of the mould
  • Saving in man power cost.
Standard Models

MODEL SSEC - CL15 SSEC - CL10 SSEC - VCL15 SSEC - VCL20 SSEC - VCL40
Capacity Tons / hour 6 10 15 20 30 - 40
Drive Power Kw - - 2 x 2 4 x 2 4.9 x 2
Size Length Width 3000 x 1050 4000 x 1050 4000 x 950 5000 x 950 5000 x 1050
Fluidisation Fan Power (Kw) 11 18.5 11 15 18.5
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SSEC MIXING BLADE

SSEC MIXING BLADE
Mixing Blade mounted on output shaft of the bearing housing and coupled with the gearbox for smooth running. Periodical coating on blade surface with hard facing electrodes or with tungsten carbide brazing yields longer life. The curvature of blades ensures perfect mixing and makes it possible to discharge the entire mixed sand and keep the surface clean to receive the next quantum.

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SSEC BLENDING BLADES

SSEC BLENDING BLADES
Blending Blade rotate at high speed and in opposite direction to mixing blades. Additives are perfectly mixed and sand particles are evenly coated all around.

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Sand Mix Mullar

Sand Mix Mullar

  • SSEC Heavy duty sand Mixer / Muller are of sturdy construction and easy to maintain.
  • The adaptation of a successful procedure to modern requirement of sand preparationat increased rotary speed and adjustable pressure.
  • The possibility of adjustment of the Muller pressure creates the best conditions for alltypes of sand.
  • Muller pan is protected with wear resisting replaceable bottom plates and the sidewallswithin the zone of the scrapers.
  • Two scrapers are so designed that one brings the sand under the Muller and the other takes it out.
  • The scrapers are brazed with tungsten carbide tips.
  • Crib is fabricated from MS Plates are reinforced at the top and bottom to prevent any disturbance while the machine is working.
  • The crib is bolted to the pan base and is detachable for maintenance purpose.
  • Best quality and tested raw materials are used and hence long life is ensured even at high working rate.
  • Special housing assembly ensures no leakage of sand and water from the pan.

OPTIONALS

  • Pneumatic door
  • Hood Skip Charger
  • Built in Aerator
  • Anti abrasive non sticking material liner
  • Heavy duty scrapers for Flyash mixing.

MODEL BATCH
CAPACITY		 PAN DIA
mm		 PAN HEIGHT
mm		 MULLER
WHEEL mm		 DISCHARGE
DOOR		 MOTOR HP GEAR BOX
SSEC 75 75 Kgs 900 300 350 X 100 200 X 125 5 HP V. 4
SSEC 150 150 Kgs 1050 450 350 X 125 240 X 160 7.5 HP V. 5
SSEC 250 250 Kgs 1250 500 500 X 125 320 X 250 10 HP V. 6
SSEC 300 300 Kgs 1350 550 500 X 125 350 X 250 12.5 HP V. 7
SSEC 400 400 Kgs 1600 600 650 X 150 350 X 300 15 HP V. 8
SSEC 500 500 Kgs 1600 700 650 X 150 375 X 300 20 HP V. 9
SSEC 750 750 Kgs 1750 800 750 X 200 400 X 350 25 HP V. 10
SSEC 1000 1000 Kgs 2400 900 850 X 300 450 X 350 30HP V. 11





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Polygonal Sieve

Polygonal Sieve

Special Features
  • Polygonal Siever is specially designed to sieve the Moulding sand to get thequality of castings.
  • It consists of Sieve Drum, Main Casing, Receiving Chute, Delivery Portion, Disposal chute and Drive Unit.
  • The Sieve Drum is a fabricated one made of Flats and MMM, Channels. TheSieve Drum resembles the shape of a Hexagonal Pyramid.
  • The Receiving Chute is designed in such a way that the sand. will not chock anywhere in the walls of the chute and it will easily reach the sieving area.
  • By the Rotary movement, the sand is sieved and also the lumps breaking operation also takes place which thereby Improves the recovery of the Return Sand.
  • The Drive unit is through standard motor and a proper Gear unit. By coupling the Motor and Gear Box, the power is transmitted The output shape of the Gear Boxis coupled with the shaft, which provides a trouble free transmission

MODEL SSEC - PS 20 SSEC - PS 40 SSEC - PS 60 SSEC - PS 100
Capacity (Dry Sand) 20 Tons / hr. 40 Tons / hr. 60 Tons / hr. 100 Tons / hr.
Type Rotary Rotary Rotary Rotary
Gear Box FU 400 FU 500 FU 600 FU 800
Motor 5 HP 7.5 HP 10 HP 15 HP
Material to be
handled		 Moulding Sand Moulding Sand Moulding Sand Moulding Sand

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Ladle Machine

Ladle Machine

Special Ladles & Bull Ladles As per Customer's Requirement

  • Ladles are gear box operated, hence smooth in operation.
  • Gears are manufactured as per international Standards.
  • Ladles are with Bail Arm Constructions.

TYPE CAPACITY Dimensions
mm
  TON A B C
L - TS - 250 0.25 460 550 1275
L - TS - 500 0.5 550 600 1275
L - TS - 750 0.75 610 700 1535
L - TS - 1000 1 650 800 1625

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Ladle Pre Heater

Ladle Pre Heater
Salient Features
  • Ladle Preheaters are used to heat refractory lining of various sizes of Lu: and Bottom Pouring Ladles.
  • A cowl lined with high grade refractory ramming mass is fitted on one end of the horizontal frame and the combustion air blower is mounted on the opposite end of the horizontal frame.
  • The Ladle Preheater is fitted with a high air pressure atomizing type oil burner with sensitrol oil valve to obtain maximum drying temperature of I 000 Deg. C.
  • The burner is fitted vertically down at the centre of the cowl. The horizontal frame can be swivelled manually on the vertical axis and locked in position ass desired.
  • The Blower Motor is totally enclosed fan cooled suitable for 400/440 Waits, 3 Phase, 50 Cycles A.C supply.

TECHNICAL DATA

Capacity of Ladle 0.5 to 1 Ton 2 to 3 Ton 4 to 6 Ton
Blower 2 HP 2 HP 3 HP
Burner No 2 No 3 No 3
Fuel to be Used Diesel Diesel Diesel
Fuel Consumption Per Hour 12 Litres Per Hour. (Diesel) 18 Litres Per Hour. (Diesel) 18 Litres Per Hour. (Diesel)
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sand drier

Sand Drier

Salient Features

  • Unique Design of in-built Sand Feed Technology.
  • High Efficient double shell design rotary sand drier which ensures uniform sand drying.
  • Wheels are mounted on the base frame in such a way that while rotation there will be no slippage or improper transmission of power from the gear unit to the shaft.
  • One end of the shell is mounted in the combustion chamber and it is connected with oil tubes and blower pipelines.
  • The inside of the shell is welded with longitudinal flights for ease of travelling and effective drying.

MODEL SSEC - SD 01 SSEC - SD 02 SSEC - SD 03 SSEC - SD 05
Capacity 1 Ton / hr. 2 Tons / hr. 3 Tons / hr. 5 Tons / hr.
No.of Drums Single Single Double Double
Gear Box FU 3 FU 3 FU 30 FU 4
Motor 2 HP 2 HP 5 HP 5 HP
Blower with Burner 1 HP 2 HP 3 HP 3 HP
Fuel to be used Diesel Diesel Diesel Diesel
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Pedestal Grinder

Pedestal Grinder
Salient Features
  • Pedestal Grinders are used to grind the cast pieces. At the same time two personscan grind at a time.
  • The main body is fabricated with heavy MS section by that the vibration due to grinding will not be more.
  • The plates side of the body is bolted with the frame for easy removal, handling and Inspection purpose.
  • The Motor position can be adjusted up and down to get the belt tensioning.
  • Belt guard is provided at the top of the frame for safety purpose.
  • The grinding wheels are protected by two separate side covers for safety purpose.
  • There is a passage at the bottom of the cover for the grounded materials to fall on to the ground
  • Pedestal Grinders can be supplied with Integral Dust Collection System
TECHNICAL DATA

Grinding Wheel 16" x 4" x 2" 24" x 6" x 3"
Motor 7.5 HP 10 HP
Grinding Wheel Speed 1440 R.P.M 1440 R.P.M
Height up to spindle 860 mm (Aprx) 860 mm (Aprx)
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Vibratory Feeder

Vibratory Feeder
Salient Features
  • Vibratory Feeder is specially designed to feed the sand from one place to another
  • The Top frame is made of Flats and Bars which is integral with the heavy-duty eccentric shaft assembly.
  • The base frame is specially designed to withstand heavy shots and overload.
  • The Upper and Bottom Frames are supported on springs, which is designed in such a way that it will Transmit very less vibration effect to the base frame.
  • The Trough vibrates with higher efficiency, which is constant over the entire area, which gives the maximum achievable capacity
  • The Eccentric shaft runs on heavy duty double row self aligned spherical roller bearings, which is protected from dust housing and covers.
  • Oil tank is provided at the end of the shaft assembly to give the proper lubrication to the gears.
  • The Total Trough will vibrate with the help of the springs mounted with the base frame and Trough, due to the vibration produced the sand particle will move from its place and it will discharge through the discharge open.

MODEL 3 TON 5 TON
Batch Capacity 3 Ton / hr. 5 Ton / hr.
Frame Size 1200 x 600 x 400 2000 x 600 x 300
Motor 2 H.P 3 H.P
Drive Eccentric Shaft Double Eccentric Shaft
Spring 1 HP 2 HP
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Moulding Box

Moulding Box


Salient Features
  • Rigid in construction.
  • Provided with additional corrugation.
  • Accurate pin centres with precision Drilling.
  • Hardened Bushes.
Ranges ojfered: 400 x 400 mm to 1500 x 1200 mm (Inner size) 75 to 350 mm height
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mould accessories

Mould Accessories

SSEC manufacture cast iron moulding boxes suitable t0 the customers requirements.

SSEC also manufacture accessories like mould box bushes, closing pin, machine guide pins. `C ' clamps, match plates, etc.,

BUSHES

  1. Flat Bush
  2. Round Bush

CLOSING PIN

  1. Round Pin
  2. Flat Pin

Ranges ojfered: 400 x 400 mm to 1500 x 1200 mm (Inner size) 75 to 350 mm height

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Bucket Charger

Bucket Charger


Salient Features
  • Chain Drive System
  • Sleek Design
  • Compact, hence space required is less
  • Less Maintenance
  • Low down Time
  • Ease 0f0perati0n
  • Less Height is required for charging
Ranges Offered:100 Kgs to 1000 Kgs
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Vibratory Shakeout

Vibratory Shakeout

Salient Features
  • Vibratory Shake-out Machines are specialty designed to knock ojf the sand from theMounding box.
  • The construction is simple but rigid and dependable to Modern Engineering Practice.
  • The Top Frames is integral with the heavy duty chute, which in turn is made integralwith the heavy duty Eccentric shaft Assembly.
  • The base frame is specially designed to withstand heavy shocks and over loads and which is provided with proper spring rests.
  • The springs are designed in such a way that it will transmit very less vibration eject to the base frame.
  • The Grid in which the top frame is bolted vibrates at great efficiency, which is constant over the entire area, and it will give the maximum achievable capacity.
  • The Eccentric weights are made in such a way that it can be adjusted to meet the requirements.
  • The bearings are protected from dust by housing and covers. Oil seals are provided to avoid sand interruption.
  • Knockout can be supplied with High Efficiency Vibro Motors.
TECHNICAL DATA

TYPE 500 Kgs. 1 Ton 3 Ton 5 Ton
Type Gravity Discharge Gravity Discharge Gravity Discharge Gravity Discharge
Grid Size 900 x 1000 mm 1200 x 1000 mm 1000 x 3000 mm 900 x 4000 mm
Grid Opening 40 x 40 mm 65 x 65mm 65 x 65mm (Dia 30) 65 x 65mm (Dia 30)
Power 5 HP 7.5 HP 15 HP 25 HP
* Eccentric Motor 1.9 K.W 2.72 K.W 3.6 K.W 4.5 K.W
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dust collector

Dust Collector
Fabric Filter
SSEC provides new technology cassette type Reverse Air cleaning system dust collector The air is passed from outside t0 inside which ensures positive removal of dust particles.The cassettes are placed horizontally t0 have easy access for maintenance.

Operation of the Filter
The dusty air is sent t0 the dirty air compartment from the top by way of distribution manifold.The gas travels downwards through the Filter Cassette placed in rows and then into clean air compartment. During dust collection, the filter cassette undergo regular cleaning by a reverse airflow system. During Cleaning, the cleaning takes place for two columns of cassette at one time. This is controlled by a separate control panel. The time for blowing compressed air can be changed with the control panel.

Salient Features

  • More Filter Area for the same casing volume.
  • Unique shape and arrangement of Cassette.
  • Modular design makes convenient to provide
  • wide range and standardization of components.
  • Low maintenance cost due to no movingparts.
  • Low Emission of dust due to ejjicient filtration.
  • Easy access due to horizontal bag fixing.
  • Easy to handle due to its sleek design.
  • Even distribution of dusty air by top many'old.
  • Control panel provides customized requirement.

Application Area

  • Shot Blasting Machine
  • Sand Plant dust Collection
  • Furnace fume extraction
  • Painting
  • Cement Plants
  • Crushing / Grinding
  • Steel Plants
  • Fertilizer
  • Printing Press
  • Chemical Plants

  DIMENSION
FILTER AREA
     2
M
MODEL LENGTH BREATH HEIGHT
SSEC ID / 60 1800 720 2265 60
SSEC ID / 80 1800 940 2265 80
SSEC ID / 100 1800 1160 2265 100
SSEC ID / 120 1800 1380 2265 120
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tumblast machine

Tumblast Machine
The SSEC Tumblast cleaning machine offers favourable, convincing solutions for blast cleaning of small and medium size work pieces, in batch quantities. the TB series will accommodate batch weights of 180 kg to 1360 kg. The applications of these machines are especially variable :
Blast Cleaning of iron castings, precision castings, and die castings. Descaling forgings or heat-treated work pieces. Shot peening for surface compaction. Deburring of metalic (e.g. stampings) and non-metalic work pieces. Surface finishing.

Tumblast cleaning machines have been successful over several years and in thousands of applications, often in multishift operation. The TB series have proved to be economical for low production and optimum blast cleaning. The TB series offers the following advantages :
Attractive Price / Value ration Rugged, Compact design Ease of operation High blast cleaning performance Quick and easy replacement wear parts
DESIGN AND SEQUENCE OF OPERATIONS
Depending on the weight, size volume, and flow rate of the castings to be cleaned, the machine can be loaded in a manual, mechanical, or automatic mode. The work pieces are then tumbled inside the blast cleaning chamber consisting of a continuous troughing rubber belt conveyor and lateral discs of highly wear resistant material. Specially designed rubber belt conveyor assure gentle tumbling and full exposure of all surfaces. Burrs, scale, or sand drops passes through the perforations to the bucket elevator and the separator. After passing through the separator for removal of impurities, the abrasive returns to the storage hopper.

Mechanical loaders are used for the machine on special request. The Shot blast machines can receive the parts to be cleaned directly or using separate transport bins of the standard sizes.

SSEC blast wheels are renowned for high capacity and maximum energy efficiency. These blast wheels come in various power ratings, giving a high degree of flexibility. With modifications it is possible to reverse the blast wheel rotation thus allowing a greater range of applications. The amount of abrasive can also be adjusted. The abrasive is mechanically pre-accelerated and delivered to the blast wheel in a continuous stream, this ensures optimal utilisation of the power from the drive motors. High wear resistant material ensures maximum service life of the blast wheel. Unique features allow for rapid and simple replacement of wear parts.

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Reclamation Plant

Reclamation Plant

SAND RECLAMATION PLANTThrough out the most Industrialized countries of the World, increasing environmental concerns and the costs of purchasing quality moulding sand make the recycling or reclamation of the used sand more attractive. To make acceptable moulds, several conditions of recycled sand must be achieved. The sand must be restoted to a condition where

  • The grain size distribution
  • The binder content on the grains
  • The presence of foreign materials and metals.
  • The moisture content.
  • The Temperature all meet certain standards
The reclamation system that allow the foundries to recycle upto 95% of the sand. Cutting New Sand addition down to as low as 5% without a loss in Mould quality. The Primary method SSEC uses to achieve these results is Attrition reclamation, that is wearing of binders from the sand grain through mechanical means. When the residual binder level is more the tensile strength of the mould surface finish are all lowered. SSEC Reclamation system removes the binders without damaging the sand grain structure or increasing the dust content in the sand.
The main advantage of SSE C Reclamation system is that it produces rebondable sand at the lowest cost of per Ton of any other system achieving similar quality.
The Reclamation system consists of

  • Shakeout
  • Lump Breaker
  • Sand Elevator
  • Sand Attrition unit
  • Sand Cooler/ Classfier
  • Dust Collection System
Salient Features

  • Shakeout Dis - integrates bigger lumbs by means of vibratory Motors.
  • Shakeout is placed on a robust spring base.
  • Second Stage lump breaker removes bigger particles by means of sieving and attrition.
  • Centrifugal Attrition units remove the sodium silicate by means of mechanical attrition.
  • Cooler Classifier removes fine dusts and solid by means of Fluidisation Technology.
  • On - line and Continuous process
  • Less Man power
  • Less Maintenance and less space occupied
Range I Ton/hr to I 0 Ton/hr
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compaction table

Compaction Table
  • Power l + 1 HP
  • CAPACITY 1 Ton
  • Size 1500x 1200 mm
  • Motor Vibro Motor
COMPACTION TABLE

Salient Features
  • SSEC Compaction Table are used for uniform compaction of the Mould resulting in attaining uniform hardness.
  • The vibrators cause a perfectly undirectional vibration, perpendicular to the vibrating surface, whose amplitude is manually adjusted from zero to the maximum when the machine is at rest.
  • The machine can be operated by simply pressing the cycle push-button when it is part of an automatic plant. When it is used as a stand alone machine. It is to beoperated by means of a lever control distributor and a pedal by the operators.
  • The Special anti-wear hard rubber coating of the surface contacting the support plate keeps the noise level below the limits allowed by law.
  • Proper high efficiency pneumatic lifting shock absorbing devices, isolate the vibrating part from the floor preventing the vibrations being transmitted to the base.
  • A pressure switch in the Pneumatic circuit stops the machine operation in case of low pressure inside the feeding circuit.
  • The vibrating table can be eqippped with an "Inverter" providing a variation of the vibrating frequency to suit the compaction to the different types and sizes of moulds as well as to the types of binders used.
TECHNICAL DATA
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cold box core shooter

Cold Box Core Shooter
  • Ranges ofered 5 Kgs. To 150 Kgs.

Salient Features

  • SSEC Cold Box Core machines are known for the ruggedness and durability.
  • Operates with gas cured process.
  • The cores are cured and stripped at a very high speed.
  • SSE C Cold Box Core Shooter machines are available either with Horizontally orvertically parted Core boxes.
  • Machine operates in Automatic mode with sand blowing, gassing and purging cycles.
  • Machines can be supplied with automatic core removal also.
  • Quick changing of tools.
  • PLC Control Systems.
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Moulding Machine

Moulding Machine

Engineering at its Best

  • Free floating anvil for shockless jolting to protect your foundation.
  • Precisely guided pin lift with Hydro-pneumatics.
  • Hydro - Pneumatic swing in - swing out.
  • Centralised Forced lubrication on every cycle to ensure longer life of wearing parts.
  • Simple pneumatic controls for easy maintenance.
  • Hand wheel operated squeeze plate adjustment.
  • Short cycle time due to low amplitude, high frequency jolting mechanism to meet stringent conditions of automised moulding line.

MODEL SSEC
275 JS		 SSEC
300 SJS		 SSEC
450 SJS		 SSEC
600 SJS		 SSEC
900 SJS
Jolt capacity Kgs 275 300 450 600 9100
Static squeeze pressure Kgf 4000 5000 8000 11000 16000
Dynamic squeeze pressure Kgf ----------- 15000 24000 33000 40000
Table size (a x b) 650 x 500 980 x 600 1080 x 680 1200 x 660 1300 x 1000
High between the table and squeeze plate 220 - 550 175 - 400 450 - 650 650 - 850 650 - 850
Ground level to m/c top (F) 650 680 720 720 800
Overall length (E) 2750 2500 2750 3000 36000
Ground level to m/c top (F) 1950 2000 2050 2350 2600
Distance between column to table centre (G) 300 350 400 425 550
Pattern Draw mm 225 200 300 325 350
Squeeze Stroke mm 90 125 140 140 175
Air consumption per half mopuld (Cft) 7.5 13 18 26 35
Weight of the m/c approx .kgs. 1400 2500 4000 4500 8500





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Bucket Elevator

Bucket Elevator
  • SIZE (mm) CAPACITY (Ton)
  • 750 X 375 6
  • 1000 x 500 30
  • 1200 X 600 60
  • 1250 X 700 100
BUCKET ELEVATOR
For the vertical transport of sand the bucket elevator is considered to be the most efficient and economical solution. Also it enables maximum and considerable heights to be reached with in a very restricted installation area. A measured quantity of sand is delivered to the elevator charging end of the lifting side and it is discharged when the buckets overturn at the top. The buckets are assembled on a rubber belt and it is driven buy possible drive means.Further to the above the elevators are silent and require less maintenance. The drive system is composed of standard reduction gear box and motor are connected with sprockets and pulley for drive transmission. Belt tensioning arrangement is provided at the drive end .Spacious platform arrangement is provided at drive end for the maintenance activities.

Salient Features

  1. lRequires less maintenance.
  2. Considerable heights can be achieved.
  3. Requires less space for the installation.
  4. Suitable for high productivity and 1ong plant running time.
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List of Other Products by Sree Sakthi Paper Mills from Ernakulam, Kerala.
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Sree Sakthi Paper Mills
Koothattukulam, Ernakulam, Kerala

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Our Products

  1. Conveyors 5 Products available

  2. Material Handling Machines & Systems

    2 Products available

  3. Blades

    2 Products available

  4. Jigs, Casting Dies, Die Casting Moulds & Moulding Tools

    2 Products available

  5. Domestic Fans, AC & Coolers

    2 Products available

  6. Heavy Duty Grinder

    2 Products available

  7. Shot Blasting Machine

    2 Products available

  8. Molding Machines

    1 Products available

  9. Punching Machines

    1 Products available

  10. Water Treatment & Purification Plant

    1 Products available
  11. Others Products 17 Products available

Our Products

Our product range contains a wide range of Shots separation, Box Closing Machine, Sand Mix Mullar, Polygonal Sieve and Ladle Machine

Core Sand Mixer

Core Sand Mixer
  • Pan Height mm 250, 900, 500, 900, 375

SPECIAL FEATURES

  • SSEC Heavy duty sand Millers are of study constructions and easy to maintain.
  • The adaptation of a successful procedure to modern requirements of sand preparation at increased rotarySpeed and adjustable pressure.
  • The possibility of adjustment of the Muller pressure creates the best conditions for all types of sand.

 

ECHNICAL DATA

 

Model Batch Capacity Pan Dia mm Pan Height mm Discharge Door Motor HP Gear Box
SSEC 10 10 Kgs 400 250 150 x 60 1 HP V.2
SSEC 50 50 Kgs 575 375 175 x 85 3 HP V.3
SSEC 100 100 Kgs 675 500 200 x 125 3 HP V.4
SSEC 150 150 Kgs 775 625 200 x 150 7.5 HP V.5
SSEC 250 250 Kgs 1250 650 300 x 200 2.51 HP V.5
SSEC 500 500 Kgs 1500 750 400 x 200 25 HP V.10
SSEC 1000 1000 Kgs 2400 900 450 x 250 50 HP V.12
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Intensive Mixer

Intensive Mixer
  • Ranges 200 Kg. to 1000 Kg

Ranges 200 Kg. to 1000 Kg.

 

SSEC Intensive Mixer provides highly efficient homogeneous mixing of sand, water and additives, in compact space with high speed stirrer and low speed rotor technology, which gives high green compression strength for the sand.

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Sand Cooler

Sand Cooler
  • Size Length Width 3000 x 1050, 4000 x 1050, 4000 x 950, 5000 x 950, 5000 x 1050
Return Sand Temperature, after the vibratory shake out in a mechanized green sand foundry is around ZOOGC. The sand temperature is highest arbacent to the metal surface and lowest away job it. The quantity of heat to be removed depends on the sand to metal ratio and the holding time of metal in the mould. The return sand temperature at the inlet of the cooled after passing through conveyor is around 1 OOOC. Mould of good quality and clean casting surface require well cooled sand, Sand Cooling requires a continuous and uniform flow to achieve the uniform flow and compensate for irregular Sand supply the sieved hot return sand is stored in a surge hopper from there; a belt transports the hot sand to the cooling conveyor which is designed with a perforated bottom plate. Fresh air is blown through the preparation holes and at the same time water is sprayed on to the sand from nozzles located above the conveyor vibrations of the conveyor and turbulence caused by the air blown through ensure that sand water mix well so that The water evaporates and the sand is cooled. The belt, the cooling conveyor and the sand spraying unit are controlled by level indicators located in the surge hopper the plant operates only if the sand in the surge hopper is between the maximum and minimum level.
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Swing Frame Grinder

Swing Frame Grinder
  • Grinding Wheel 400 x 50 mm
  • Grinding Wheel Speed 2200 mm
Salient Features
  • Swing frame grinders are used to grind the heavy weight castings that a man cannot be handled manually.
  • The Swing frame grinder is fabricated from MS Section can be hanged anywhere  and can be used.
  • The bearings used are heavy duty antifriction ball bearings. The Grinding wheel  is protected with the covers and the 'V' Belts with belt guards.
  • At the front end of the grinder; two handles are welded for handling the grinders  while grinding.
  • The rear end of the grinder is mounted with heavy duty electrical motor.
TECHNICAL DATA

TYPE MEDIUM DUTY HEAVY DUTY
Grinding Wheel 400 x 50 mm 600 x 75 mm
Power (motor with starter) 5 HP 25 HP
Grinding Wheel Speed 2200 mm 2200 mm
Overall Length 2250 mm 2750 mm
Width 600 mm 900 mm
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Monorail Shot Blasting Machine

Monorail Shot Blasting Machine

In the Monorail type Shot Blasting Machine, comes with Manual movement or Motorised movement of hangers into Blasting cabin. The movement of hangers through the machine is achieved by a Transport system moving in intervals continuously. With the advantage of number of hangers, loading and unloading of castings becomes easy and can be carried out while the machine is in operation. The doors are provided with Hydro Pneumatic system, which makes the door to open when the cycle is completed and the hanger movement is ejected by this arrangemement. Until and otherwise the blasting is stopped, the door will not open and after closing of door only blasting starts, which makes safety to the working of the machine. During the blasting cycle, the hangers are placed in two positions, which makes the efficient cleaning of the casting.

The cabins are lined with high Manganese rolled plates which will eliminate the rubber avoid damage to the cabin, improves the live of the machine and reduce the maintenance cost.

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Shots separation

Shots Separation
The Shots separation is done in two stages. First stage by means of magnetic drum and the second stage by means of Air distribution system. The Magnetic drum separates the shots and dust in two levels. In the first level, the shots are evenly distributed with the heh of a screw feeding system by which most of the shots are separated and fed to the Air distribution system. The shots which are not picked up by the first level of the Magnetic drum goes to the second level for separation the shots are directed to the machine and the dust is collected separately.

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Monorail CONTROL PANEL

Monorail CONTROL PANEL
In - house design and manufacture of Shot Blasting control panel is a stand alone system consisting of Motor circuits for blasting units, bucket elevator, hook spinning, Motorised movement of the hangers and I. D Fan etc., These are enclosed in a sheet metal enclosure of highest quality. The operator interface, push button, selector switches, indicators, meters etc., are located ergonomically on the front door of the control panel for , easy operation. Optional features for operator inteiface includes mimic panel having dual colour LED lamps and LCD `il message display unit. The control equence are designed either using hardwired relay logic or state of art Programmable Logic Controller [PLC] depending upon the Application requirement.
  • Chamber of sturdy steel fabrication : Areas directly exposed to shot stream is lined with wear resistant materials, other areas with heavy duty wear resistant rubber.
  • Quick blade Change.
  • Precise setting of shot stream for effective blasting.
  • Dynamically balanced rotors.
  • High rate of shot through put.
  • Impeller wheels : Location and quantity to clean castings in one pass.
  • Uniform Shot Stream.
  • Exclusive wind swing arrangement.
  • Dust extraction by means fabric filter bags arrangements.
  • Ensures complete collection of dust particles , Magnetic Separation System.
  • Hence leaves no dust to environment.

OPTIONAL ACCESSORIES

  • Fully Automatic / Semi Automatic Cycle System
  • PLC Control System
  • Overhead Conveyor
  • Moterised Cassette Type Dust Collection
  • High manganese lining of cabin
  • Magnetic Separation System

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Knockout Cum Feeder

Knockout Cum Feeder

Salient Features

  • SSEC's Knockout Cum Feeder is very robust in constructions.
  • Suitable for Continuous operation.
  • Supplied either with vibro Motors or with Eccentric shaft Technology.
  • Constructed with special steel to take care of vibration.
  • Grid are designed to avoid any damage on the hot castings.
  • Grid are of high wear resistant material.
  • With vibro Motor design, amplitude as well as throw can be adjusted as required.
  • Suitable for decoring of castings.
  • Suitable for High-Pressure line also.
  • Due to long travel the castings as well as sand gets cooled.

Ranges offered:500 Kgs. To 20000 Kgs. & 3 Mtrs. To 6 Mtrs.

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Punch Out Machine

Punch Out Machine

Salient Features

  • Punch out Machine are designed for easy knockout of the sand fromthe Mould boxes to the Shakeout Machine.
  • The Punch head is specially designed as per the Customer's Box size.
  • Avoids damages to the boxes.
  • Punch heads cleans the inner surfaces of the boxes during punching itself
  • Hydraulically operated hence smooth operation for punching.
  • Long travel can be given either mechanically or pneumatically.
  • Long travel by Rack and Pinion system hence precise.
  • Punch heads are precisely guided, hence no abnormalities during punching.
  • VFD ensures smooth and perfect positioning for Long travel.
  • The Total system is controlled by a separate control system.

Ranges offered:As per Customer's Box size.

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Box Closing Machine

Box Closing Machine

Salient Features

  • Closing machine is a simple and r0bust machine.
  • Designed as per Customer's Box size.
  • Operated Hydraulically /Pneumatically.
  • Precise guiding system ensures sm00th closing 0perati0n.
  • Easy 0f maintenance.
  • Lesser spacer requirement.
  • Can be fixed 0n-line 0n the running lines.

Ranges offered:As per Customer's Box size.

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Line Aerator

Line Aerator

Salient Features

  • Line Aerator are simple robust and dependable to Modern Engineering Practise.
  • Specially designed for continuous duty for aerating the prepared sand Aeration takesplace by means of two high speed rotors.
  • The Rotors blades are lined with high wear resistant plastic material.
  • The inner side of Line Aerators are lined with high wear resistant rubber material.
  • Sand are scooped from the conveyor by the rotor blades and thrownagainst the chains fixed on the opposite side of the rotors.

Ranges offered:6 Tons/Hr to 100 Tons/Hr.

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RETURN SAND IN GREEN SAND FOUNDRY

RETURN SAND IN GREEN SAND FOUNDRY

Return Sand Temperature, after the vibratory shake out in a mechanized green sand foundry is around ZOOGC. The sand temperature is highest arbacent to the metal surface and lowest away job it. The quantity of heat to be removed depends on the sand to metal ratio and the holding time of metal in the mould. The return sand temperature at the inlet of the cooled after passing through conveyor is around 1 OOOC. Mould of good quality and clean casting surface require well cooled sand.

Sand Cooling requires a continuous and uniform flow to achieve the uniform flow and compensate for irregular Sand supply the sieved hot return sand is stored in a surge hopper from there; a belt transports the hot sand to the cooling conveyor which is designed with a perforated bottom plate. Fresh air is blown through the preparation holes and at the same time water is sprayed on to the sand from nozzles located above the conveyor vibrations of the conveyor and turbulence caused by the air blown through ensure that sand water mix well so that The water evaporates and the sand is cooled. The belt, the cooling conveyor and the sand spraying unit are controlled by level indicators located in the surge hopper the plant operates only if the sand in the surge hopper is between the maximum and minimum level.
Sand Moistening
Sand temperature are measured at the entrance of the cooler and in the third stage of the cooler An electronic thermometer controls the amount of water sprayed in several steps. Depending on the values, measured, a variable Number of spraying nozzles is engaged or disengaged. This ensures exact dosage of the water required for cooling and moistening. The nozzle units are engaged automatically in steps depending on the sand temperature.
Salient Features
  • Cooling system ensure constant temperature and moisture to the return sand
  • Low maintenance due to absence of moving parts.
  • Quick cooling by double ejfect water and air cooling.
  • Sand movement effected by the fluidization property of sand and vibratory motion
  • Balanced draft system ensures negative pressure above the bed
  • Environment friendly
Benefits
  • Substantial reduction in rejection of casting.
  • Saving in conversion cost of rejected castings.
  • substantial Saving in bentonite consumption
  • Excellent surface finish of casting
  • Increased productivity
  • No oolite formation occurs in mulling.
  • Continuous online use of return sand
  • Ease of maintaining permeability and hardness of the mould
  • Saving in man power cost.
Standard Models

MODEL SSEC - CL15 SSEC - CL10 SSEC - VCL15 SSEC - VCL20 SSEC - VCL40
Capacity Tons / hour 6 10 15 20 30 - 40
Drive Power Kw - - 2 x 2 4 x 2 4.9 x 2
Size Length Width 3000 x 1050 4000 x 1050 4000 x 950 5000 x 950 5000 x 1050
Fluidisation Fan Power (Kw) 11 18.5 11 15 18.5
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SSEC MIXING BLADE

SSEC MIXING BLADE
Mixing Blade mounted on output shaft of the bearing housing and coupled with the gearbox for smooth running. Periodical coating on blade surface with hard facing electrodes or with tungsten carbide brazing yields longer life. The curvature of blades ensures perfect mixing and makes it possible to discharge the entire mixed sand and keep the surface clean to receive the next quantum.

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SSEC BLENDING BLADES

SSEC BLENDING BLADES
Blending Blade rotate at high speed and in opposite direction to mixing blades. Additives are perfectly mixed and sand particles are evenly coated all around.

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Sand Mix Mullar

Sand Mix Mullar

  • SSEC Heavy duty sand Mixer / Muller are of sturdy construction and easy to maintain.
  • The adaptation of a successful procedure to modern requirement of sand preparationat increased rotary speed and adjustable pressure.
  • The possibility of adjustment of the Muller pressure creates the best conditions for alltypes of sand.
  • Muller pan is protected with wear resisting replaceable bottom plates and the sidewallswithin the zone of the scrapers.
  • Two scrapers are so designed that one brings the sand under the Muller and the other takes it out.
  • The scrapers are brazed with tungsten carbide tips.
  • Crib is fabricated from MS Plates are reinforced at the top and bottom to prevent any disturbance while the machine is working.
  • The crib is bolted to the pan base and is detachable for maintenance purpose.
  • Best quality and tested raw materials are used and hence long life is ensured even at high working rate.
  • Special housing assembly ensures no leakage of sand and water from the pan.

OPTIONALS

  • Pneumatic door
  • Hood Skip Charger
  • Built in Aerator
  • Anti abrasive non sticking material liner
  • Heavy duty scrapers for Flyash mixing.

MODEL BATCH
CAPACITY		 PAN DIA
mm		 PAN HEIGHT
mm		 MULLER
WHEEL mm		 DISCHARGE
DOOR		 MOTOR HP GEAR BOX
SSEC 75 75 Kgs 900 300 350 X 100 200 X 125 5 HP V. 4
SSEC 150 150 Kgs 1050 450 350 X 125 240 X 160 7.5 HP V. 5
SSEC 250 250 Kgs 1250 500 500 X 125 320 X 250 10 HP V. 6
SSEC 300 300 Kgs 1350 550 500 X 125 350 X 250 12.5 HP V. 7
SSEC 400 400 Kgs 1600 600 650 X 150 350 X 300 15 HP V. 8
SSEC 500 500 Kgs 1600 700 650 X 150 375 X 300 20 HP V. 9
SSEC 750 750 Kgs 1750 800 750 X 200 400 X 350 25 HP V. 10
SSEC 1000 1000 Kgs 2400 900 850 X 300 450 X 350 30HP V. 11





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Polygonal Sieve

Polygonal Sieve

Special Features
  • Polygonal Siever is specially designed to sieve the Moulding sand to get thequality of castings.
  • It consists of Sieve Drum, Main Casing, Receiving Chute, Delivery Portion, Disposal chute and Drive Unit.
  • The Sieve Drum is a fabricated one made of Flats and MMM, Channels. TheSieve Drum resembles the shape of a Hexagonal Pyramid.
  • The Receiving Chute is designed in such a way that the sand. will not chock anywhere in the walls of the chute and it will easily reach the sieving area.
  • By the Rotary movement, the sand is sieved and also the lumps breaking operation also takes place which thereby Improves the recovery of the Return Sand.
  • The Drive unit is through standard motor and a proper Gear unit. By coupling the Motor and Gear Box, the power is transmitted The output shape of the Gear Boxis coupled with the shaft, which provides a trouble free transmission

MODEL SSEC - PS 20 SSEC - PS 40 SSEC - PS 60 SSEC - PS 100
Capacity (Dry Sand) 20 Tons / hr. 40 Tons / hr. 60 Tons / hr. 100 Tons / hr.
Type Rotary Rotary Rotary Rotary
Gear Box FU 400 FU 500 FU 600 FU 800
Motor 5 HP 7.5 HP 10 HP 15 HP
Material to be
handled		 Moulding Sand Moulding Sand Moulding Sand Moulding Sand

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Ladle Machine

Ladle Machine

Special Ladles & Bull Ladles As per Customer's Requirement

  • Ladles are gear box operated, hence smooth in operation.
  • Gears are manufactured as per international Standards.
  • Ladles are with Bail Arm Constructions.

TYPE CAPACITY Dimensions
mm
  TON A B C
L - TS - 250 0.25 460 550 1275
L - TS - 500 0.5 550 600 1275
L - TS - 750 0.75 610 700 1535
L - TS - 1000 1 650 800 1625

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Ladle Pre Heater

Ladle Pre Heater
Salient Features
  • Ladle Preheaters are used to heat refractory lining of various sizes of Lu: and Bottom Pouring Ladles.
  • A cowl lined with high grade refractory ramming mass is fitted on one end of the horizontal frame and the combustion air blower is mounted on the opposite end of the horizontal frame.
  • The Ladle Preheater is fitted with a high air pressure atomizing type oil burner with sensitrol oil valve to obtain maximum drying temperature of I 000 Deg. C.
  • The burner is fitted vertically down at the centre of the cowl. The horizontal frame can be swivelled manually on the vertical axis and locked in position ass desired.
  • The Blower Motor is totally enclosed fan cooled suitable for 400/440 Waits, 3 Phase, 50 Cycles A.C supply.

TECHNICAL DATA

Capacity of Ladle 0.5 to 1 Ton 2 to 3 Ton 4 to 6 Ton
Blower 2 HP 2 HP 3 HP
Burner No 2 No 3 No 3
Fuel to be Used Diesel Diesel Diesel
Fuel Consumption Per Hour 12 Litres Per Hour. (Diesel) 18 Litres Per Hour. (Diesel) 18 Litres Per Hour. (Diesel)
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sand drier

Sand Drier

Salient Features

  • Unique Design of in-built Sand Feed Technology.
  • High Efficient double shell design rotary sand drier which ensures uniform sand drying.
  • Wheels are mounted on the base frame in such a way that while rotation there will be no slippage or improper transmission of power from the gear unit to the shaft.
  • One end of the shell is mounted in the combustion chamber and it is connected with oil tubes and blower pipelines.
  • The inside of the shell is welded with longitudinal flights for ease of travelling and effective drying.

MODEL SSEC - SD 01 SSEC - SD 02 SSEC - SD 03 SSEC - SD 05
Capacity 1 Ton / hr. 2 Tons / hr. 3 Tons / hr. 5 Tons / hr.
No.of Drums Single Single Double Double
Gear Box FU 3 FU 3 FU 30 FU 4
Motor 2 HP 2 HP 5 HP 5 HP
Blower with Burner 1 HP 2 HP 3 HP 3 HP
Fuel to be used Diesel Diesel Diesel Diesel
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Pedestal Grinder

Pedestal Grinder
Salient Features
  • Pedestal Grinders are used to grind the cast pieces. At the same time two personscan grind at a time.
  • The main body is fabricated with heavy MS section by that the vibration due to grinding will not be more.
  • The plates side of the body is bolted with the frame for easy removal, handling and Inspection purpose.
  • The Motor position can be adjusted up and down to get the belt tensioning.
  • Belt guard is provided at the top of the frame for safety purpose.
  • The grinding wheels are protected by two separate side covers for safety purpose.
  • There is a passage at the bottom of the cover for the grounded materials to fall on to the ground
  • Pedestal Grinders can be supplied with Integral Dust Collection System
TECHNICAL DATA

Grinding Wheel 16" x 4" x 2" 24" x 6" x 3"
Motor 7.5 HP 10 HP
Grinding Wheel Speed 1440 R.P.M 1440 R.P.M
Height up to spindle 860 mm (Aprx) 860 mm (Aprx)
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Vibratory Feeder

Vibratory Feeder
Salient Features
  • Vibratory Feeder is specially designed to feed the sand from one place to another
  • The Top frame is made of Flats and Bars which is integral with the heavy-duty eccentric shaft assembly.
  • The base frame is specially designed to withstand heavy shots and overload.
  • The Upper and Bottom Frames are supported on springs, which is designed in such a way that it will Transmit very less vibration effect to the base frame.
  • The Trough vibrates with higher efficiency, which is constant over the entire area, which gives the maximum achievable capacity
  • The Eccentric shaft runs on heavy duty double row self aligned spherical roller bearings, which is protected from dust housing and covers.
  • Oil tank is provided at the end of the shaft assembly to give the proper lubrication to the gears.
  • The Total Trough will vibrate with the help of the springs mounted with the base frame and Trough, due to the vibration produced the sand particle will move from its place and it will discharge through the discharge open.

MODEL 3 TON 5 TON
Batch Capacity 3 Ton / hr. 5 Ton / hr.
Frame Size 1200 x 600 x 400 2000 x 600 x 300
Motor 2 H.P 3 H.P
Drive Eccentric Shaft Double Eccentric Shaft
Spring 1 HP 2 HP
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Moulding Box

Moulding Box


Salient Features
  • Rigid in construction.
  • Provided with additional corrugation.
  • Accurate pin centres with precision Drilling.
  • Hardened Bushes.
Ranges ojfered: 400 x 400 mm to 1500 x 1200 mm (Inner size) 75 to 350 mm height
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mould accessories

Mould Accessories

SSEC manufacture cast iron moulding boxes suitable t0 the customers requirements.

SSEC also manufacture accessories like mould box bushes, closing pin, machine guide pins. `C ' clamps, match plates, etc.,

BUSHES

  1. Flat Bush
  2. Round Bush

CLOSING PIN

  1. Round Pin
  2. Flat Pin

Ranges ojfered: 400 x 400 mm to 1500 x 1200 mm (Inner size) 75 to 350 mm height

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Bucket Charger

Bucket Charger


Salient Features
  • Chain Drive System
  • Sleek Design
  • Compact, hence space required is less
  • Less Maintenance
  • Low down Time
  • Ease 0f0perati0n
  • Less Height is required for charging
Ranges Offered:100 Kgs to 1000 Kgs
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Vibratory Shakeout

Vibratory Shakeout

Salient Features
  • Vibratory Shake-out Machines are specialty designed to knock ojf the sand from theMounding box.
  • The construction is simple but rigid and dependable to Modern Engineering Practice.
  • The Top Frames is integral with the heavy duty chute, which in turn is made integralwith the heavy duty Eccentric shaft Assembly.
  • The base frame is specially designed to withstand heavy shocks and over loads and which is provided with proper spring rests.
  • The springs are designed in such a way that it will transmit very less vibration eject to the base frame.
  • The Grid in which the top frame is bolted vibrates at great efficiency, which is constant over the entire area, and it will give the maximum achievable capacity.
  • The Eccentric weights are made in such a way that it can be adjusted to meet the requirements.
  • The bearings are protected from dust by housing and covers. Oil seals are provided to avoid sand interruption.
  • Knockout can be supplied with High Efficiency Vibro Motors.
TECHNICAL DATA

TYPE 500 Kgs. 1 Ton 3 Ton 5 Ton
Type Gravity Discharge Gravity Discharge Gravity Discharge Gravity Discharge
Grid Size 900 x 1000 mm 1200 x 1000 mm 1000 x 3000 mm 900 x 4000 mm
Grid Opening 40 x 40 mm 65 x 65mm 65 x 65mm (Dia 30) 65 x 65mm (Dia 30)
Power 5 HP 7.5 HP 15 HP 25 HP
* Eccentric Motor 1.9 K.W 2.72 K.W 3.6 K.W 4.5 K.W
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dust collector

Dust Collector
Fabric Filter
SSEC provides new technology cassette type Reverse Air cleaning system dust collector The air is passed from outside t0 inside which ensures positive removal of dust particles.The cassettes are placed horizontally t0 have easy access for maintenance.

Operation of the Filter
The dusty air is sent t0 the dirty air compartment from the top by way of distribution manifold.The gas travels downwards through the Filter Cassette placed in rows and then into clean air compartment. During dust collection, the filter cassette undergo regular cleaning by a reverse airflow system. During Cleaning, the cleaning takes place for two columns of cassette at one time. This is controlled by a separate control panel. The time for blowing compressed air can be changed with the control panel.

Salient Features

  • More Filter Area for the same casing volume.
  • Unique shape and arrangement of Cassette.
  • Modular design makes convenient to provide
  • wide range and standardization of components.
  • Low maintenance cost due to no movingparts.
  • Low Emission of dust due to ejjicient filtration.
  • Easy access due to horizontal bag fixing.
  • Easy to handle due to its sleek design.
  • Even distribution of dusty air by top many'old.
  • Control panel provides customized requirement.

Application Area

  • Shot Blasting Machine
  • Sand Plant dust Collection
  • Furnace fume extraction
  • Painting
  • Cement Plants
  • Crushing / Grinding
  • Steel Plants
  • Fertilizer
  • Printing Press
  • Chemical Plants

  DIMENSION
FILTER AREA
     2
M
MODEL LENGTH BREATH HEIGHT
SSEC ID / 60 1800 720 2265 60
SSEC ID / 80 1800 940 2265 80
SSEC ID / 100 1800 1160 2265 100
SSEC ID / 120 1800 1380 2265 120
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tumblast machine

Tumblast Machine
The SSEC Tumblast cleaning machine offers favourable, convincing solutions for blast cleaning of small and medium size work pieces, in batch quantities. the TB series will accommodate batch weights of 180 kg to 1360 kg. The applications of these machines are especially variable :
Blast Cleaning of iron castings, precision castings, and die castings. Descaling forgings or heat-treated work pieces. Shot peening for surface compaction. Deburring of metalic (e.g. stampings) and non-metalic work pieces. Surface finishing.

Tumblast cleaning machines have been successful over several years and in thousands of applications, often in multishift operation. The TB series have proved to be economical for low production and optimum blast cleaning. The TB series offers the following advantages :
Attractive Price / Value ration Rugged, Compact design Ease of operation High blast cleaning performance Quick and easy replacement wear parts
DESIGN AND SEQUENCE OF OPERATIONS
Depending on the weight, size volume, and flow rate of the castings to be cleaned, the machine can be loaded in a manual, mechanical, or automatic mode. The work pieces are then tumbled inside the blast cleaning chamber consisting of a continuous troughing rubber belt conveyor and lateral discs of highly wear resistant material. Specially designed rubber belt conveyor assure gentle tumbling and full exposure of all surfaces. Burrs, scale, or sand drops passes through the perforations to the bucket elevator and the separator. After passing through the separator for removal of impurities, the abrasive returns to the storage hopper.

Mechanical loaders are used for the machine on special request. The Shot blast machines can receive the parts to be cleaned directly or using separate transport bins of the standard sizes.

SSEC blast wheels are renowned for high capacity and maximum energy efficiency. These blast wheels come in various power ratings, giving a high degree of flexibility. With modifications it is possible to reverse the blast wheel rotation thus allowing a greater range of applications. The amount of abrasive can also be adjusted. The abrasive is mechanically pre-accelerated and delivered to the blast wheel in a continuous stream, this ensures optimal utilisation of the power from the drive motors. High wear resistant material ensures maximum service life of the blast wheel. Unique features allow for rapid and simple replacement of wear parts.

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Reclamation Plant

Reclamation Plant

SAND RECLAMATION PLANTThrough out the most Industrialized countries of the World, increasing environmental concerns and the costs of purchasing quality moulding sand make the recycling or reclamation of the used sand more attractive. To make acceptable moulds, several conditions of recycled sand must be achieved. The sand must be restoted to a condition where

  • The grain size distribution
  • The binder content on the grains
  • The presence of foreign materials and metals.
  • The moisture content.
  • The Temperature all meet certain standards
The reclamation system that allow the foundries to recycle upto 95% of the sand. Cutting New Sand addition down to as low as 5% without a loss in Mould quality. The Primary method SSEC uses to achieve these results is Attrition reclamation, that is wearing of binders from the sand grain through mechanical means. When the residual binder level is more the tensile strength of the mould surface finish are all lowered. SSEC Reclamation system removes the binders without damaging the sand grain structure or increasing the dust content in the sand.
The main advantage of SSE C Reclamation system is that it produces rebondable sand at the lowest cost of per Ton of any other system achieving similar quality.
The Reclamation system consists of

  • Shakeout
  • Lump Breaker
  • Sand Elevator
  • Sand Attrition unit
  • Sand Cooler/ Classfier
  • Dust Collection System
Salient Features

  • Shakeout Dis - integrates bigger lumbs by means of vibratory Motors.
  • Shakeout is placed on a robust spring base.
  • Second Stage lump breaker removes bigger particles by means of sieving and attrition.
  • Centrifugal Attrition units remove the sodium silicate by means of mechanical attrition.
  • Cooler Classifier removes fine dusts and solid by means of Fluidisation Technology.
  • On - line and Continuous process
  • Less Man power
  • Less Maintenance and less space occupied
Range I Ton/hr to I 0 Ton/hr
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compaction table

Compaction Table
  • Power l + 1 HP
  • CAPACITY 1 Ton
  • Size 1500x 1200 mm
  • Motor Vibro Motor
COMPACTION TABLE

Salient Features
  • SSEC Compaction Table are used for uniform compaction of the Mould resulting in attaining uniform hardness.
  • The vibrators cause a perfectly undirectional vibration, perpendicular to the vibrating surface, whose amplitude is manually adjusted from zero to the maximum when the machine is at rest.
  • The machine can be operated by simply pressing the cycle push-button when it is part of an automatic plant. When it is used as a stand alone machine. It is to beoperated by means of a lever control distributor and a pedal by the operators.
  • The Special anti-wear hard rubber coating of the surface contacting the support plate keeps the noise level below the limits allowed by law.
  • Proper high efficiency pneumatic lifting shock absorbing devices, isolate the vibrating part from the floor preventing the vibrations being transmitted to the base.
  • A pressure switch in the Pneumatic circuit stops the machine operation in case of low pressure inside the feeding circuit.
  • The vibrating table can be eqippped with an "Inverter" providing a variation of the vibrating frequency to suit the compaction to the different types and sizes of moulds as well as to the types of binders used.
TECHNICAL DATA
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cold box core shooter

Cold Box Core Shooter
  • Ranges ofered 5 Kgs. To 150 Kgs.

Salient Features

  • SSEC Cold Box Core machines are known for the ruggedness and durability.
  • Operates with gas cured process.
  • The cores are cured and stripped at a very high speed.
  • SSE C Cold Box Core Shooter machines are available either with Horizontally orvertically parted Core boxes.
  • Machine operates in Automatic mode with sand blowing, gassing and purging cycles.
  • Machines can be supplied with automatic core removal also.
  • Quick changing of tools.
  • PLC Control Systems.
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Moulding Machine

Moulding Machine

Engineering at its Best

  • Free floating anvil for shockless jolting to protect your foundation.
  • Precisely guided pin lift with Hydro-pneumatics.
  • Hydro - Pneumatic swing in - swing out.
  • Centralised Forced lubrication on every cycle to ensure longer life of wearing parts.
  • Simple pneumatic controls for easy maintenance.
  • Hand wheel operated squeeze plate adjustment.
  • Short cycle time due to low amplitude, high frequency jolting mechanism to meet stringent conditions of automised moulding line.

MODEL SSEC
275 JS		 SSEC
300 SJS		 SSEC
450 SJS		 SSEC
600 SJS		 SSEC
900 SJS
Jolt capacity Kgs 275 300 450 600 9100
Static squeeze pressure Kgf 4000 5000 8000 11000 16000
Dynamic squeeze pressure Kgf ----------- 15000 24000 33000 40000
Table size (a x b) 650 x 500 980 x 600 1080 x 680 1200 x 660 1300 x 1000
High between the table and squeeze plate 220 - 550 175 - 400 450 - 650 650 - 850 650 - 850
Ground level to m/c top (F) 650 680 720 720 800
Overall length (E) 2750 2500 2750 3000 36000
Ground level to m/c top (F) 1950 2000 2050 2350 2600
Distance between column to table centre (G) 300 350 400 425 550
Pattern Draw mm 225 200 300 325 350
Squeeze Stroke mm 90 125 140 140 175
Air consumption per half mopuld (Cft) 7.5 13 18 26 35
Weight of the m/c approx .kgs. 1400 2500 4000 4500 8500





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Bucket Elevator

Bucket Elevator
  • SIZE (mm) CAPACITY (Ton)
  • 750 X 375 6
  • 1000 x 500 30
  • 1200 X 600 60
  • 1250 X 700 100
BUCKET ELEVATOR
For the vertical transport of sand the bucket elevator is considered to be the most efficient and economical solution. Also it enables maximum and considerable heights to be reached with in a very restricted installation area. A measured quantity of sand is delivered to the elevator charging end of the lifting side and it is discharged when the buckets overturn at the top. The buckets are assembled on a rubber belt and it is driven buy possible drive means.Further to the above the elevators are silent and require less maintenance. The drive system is composed of standard reduction gear box and motor are connected with sprockets and pulley for drive transmission. Belt tensioning arrangement is provided at the drive end .Spacious platform arrangement is provided at drive end for the maintenance activities.

Salient Features

  1. lRequires less maintenance.
  2. Considerable heights can be achieved.
  3. Requires less space for the installation.
  4. Suitable for high productivity and 1ong plant running time.
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