Sparkonix India Pvt. Ltd.

Midc, Pune, Maharashtra

Sparkonix is a pioneer in the metal disintegration technology and uses Special Copper Electrodes for creating the Brand on the products. The industry leading range of Roll Branding Machines from Sparkonix are used by almost all top steel rebar manufacturers in India and abroad to brand Alpha- numeric Characters, Logo Branding on Steel Products. With world class aesthetics and easy operations, Sparkonix’s Roll branding machines have emerged to be the most preffered choice in consistently recreating and scaling the brand in steel rebars. With customization option, the Roll branding solution from Sparkonix is a proven technology with demonstrated performance.   Machine Tools Features The special Copper Electrodes are manufactured as per Customers Brand and are available for entire range of Products like Rebar, Angle, Channel, Beam, Rail etc. The Brand name can be embossed in any language Script as desired. Ideal for all Grades of Cast Rolls and Tungsten Carbide Roll Rings Accurate dimensions, curvature and angles for consistent branding of name   Advantages Less consumtion of Dielectric oil with localized flushing option User/ Operator friendly features that need minimal training Easy to install as the machine does not require foundation or other specific facilities for installtion   Open Type / Customized Roll Branding Machines A new concept designed specifically for rolls above 700 mm dia Open Type Roll Branding machines used the electro erosion technology and can be manufactured depending on the size of the roll.

The CNC Roll turning Lathe is the ultimate replacement solution for Manual Lathes used by Steel Plants in the Roll Shop for Roll machining and pass cutting. Available in various Models, the CNC roll turning lathes drive a huge improvement in productivity, reduce the need for labor, eliminate manual errors and reduce the space required for turning operation in machining the Rolls. The CNC Roll turning lathes from Sparkonix provide an economical solution to improve the quality of end product, productivity of the manufacturing process and thus adds to your profitability.   Machine Tools Features High Torque capacity at Head stock Face plate Zero backlash with ball screw Provision for higher cutting force 4 Guide way Lathe Bed Perfect and Right Dimension of Bearing and Moving Parts Telescopic cover to protect guideways Rough and Finish Machining is achieved in the Lathe and with Siemens CNC System programming Laptop with CAD/CAM Software for every machine Remote diagnostics with ethernet ready machine   Advantages Reduced downtime by eliminating the manual changing of rolls Faster machining Idel for machining split pass forms Easily replaces more than 5 manual lathes and frees up the space and complexity on the shop floor Suaitable for composite and carbide rolls Significantly reduces the operation time and Operator time Cost savings through reduced inventory of rolls

• Diameter of workpieceDia 100 to Dia 600 mm
• Dimensions (LxWxH)4000 x 1580 x 2000 mm
• Head Stock Spindle BoreMT 5
• ParametersSpecification
• Net Weight4700 kgs
• Cutting typeFly Cutter Head
• Suitable for rebarDia 6 to Dia 50 mm
• Head Stock ChukDia 400 mm
• Max Roll Weight1000 Kg
• Cutter Spindlespeed0-500 rpm
• Length of workpiece800 – 2500 mm
• MotorAC Servo Motor
• Minimum Feed Unit0.01 mm/deg
• Workpiece swivel speed0-32 rpm
• CNC SystemSiemens 828D

• Tool Spec Turning Tool40 mm x 40 mm
• Tailstock Quill Dia95 mm
• DescriptionMRL 400
• Length of Bed3750 mm
• Max. Roll Length2000 mm
• Main Motor15 HP
• Spindle Range10-240 rpm
• Longitudinal Servo MotorSiemens 16 Knx 2/ 3.3 Kw, 50 Nm x 2
• Cross Servo MotorSiemens 16 Nm AC Servo
• Spindle Bore105mm/deg
• Spindle Nose TaperMT 5
• Weight6250 kg
• Center Height3430
• Type of BedFlat + V Guideways
• Headstock Spindle TaperNo. 80
• Width of Bed)500 mm
• Quill TaperMT 5
• Max. Quill Travel220 mm
• Max. Roll Turning Dia510 mm
• Power Supply415 V/ 50 Hz
• Rapid Movement Speed Z – Axis/td>3000 mm/min
• Cutting Length2000 mkm
• Chuck4 Jaw Chuck
• Effective Travel Z – Axis1600 mm
• ControllerSiemens
• Swing Over Bed600 mm
• Max. Work piece Weight1.8 T
• Packing Size (LxWxH)5600 x 2000 x 1830
• Feed0.001 -3000 mm/min
• Turret Feed Range per Spindle,0.001 -50 mm/ rev
• Spindle NoseBAYONET Size 11
• Effective Travel X – Axis250 mm

Sund Brista group is a world leading supplier of Handling equipment for the steel industry. Sund Brita provides a range of products starting from single machines to complete handling system for the steel industry. Sund Brista AB is a high standing supplier, known for its quality within the steel industry. Sparkonix has a strategic tie-up with Sund Brista to provdie integrated automated bar handling systems for the Indian Steel industry, The systems are designed to receive bars from teh cold shear roller table and transport the bars to different stations within the bar handling as bar counting, collection, wire binding of sub-bundles, strapping of master bundles and unloading with weighing station. With increasing pressure to optimize the costs, the tie-up has earned great response by the Indian steel Rebar and angle producers in the form of early adoption of automated systems.   Bar Handling Systems Cold Shear Conveyor Area Transfer Chain Conveyors Short Bar Ejection Bar Counting Station with Bar Counter (BCB) Bar Collection Station) Sub-bundling Station Master Binding Area Bar Bending Station Weighing and Automatic Tag   Coil Handling Systems Coil Collection Station Empty Pallet Turn Table Wheel Conveyor Coil on Pallet Coil Compactor, PCV 2300/KNB Weighing Wheel Conveyor and Manual Tap Marking Tilting Station Unloading Station Storing Chain Conveyor