Sparklet Engineers

Ambarnath, Thane, Maharashtra

Sparklet manufactures high pressure i.e. 5000 psi to 15000 psi CWP Integral And Welded , Elbows and Pipes for flowline. The end connection is Fig. 602 to Fig. 1502 with pipe sizes 2 , 3 are in regular scope and 4 size can be made available as per requirement. Each pipe and elbow qualifies hydrostatic test at rated pressure. Each welded joint passes through a radiography test. The hammer Unions are precisely machined and the threads are inspected with relevant gauges.

Sparklet Designs and manufactures Choke Manifold Equipment.

Flanges as per API 6A with Hammer Union ends Orientation of Gate Valves and Chokes as per requirement.

Sparklet Designs and manufactures Choke Manifold Equipment.

Specifications:

• Working Pressure : 5000 & 10000 psi
• Sizes - : 2-1/16, 3-1/8, 3-1/16

Flanges as per API 6A with Hammer Union ends Orientation of Gate Valves and Chokes as per requirement.

Specification for Off Shore Burner and Onshore

• Atomizer Capacity : Upto 15000 BOPD
• Service : Sour
• Number of Heads : Upto 4
• Gas Flow Rates : Upto 3 MM SCF / Day
• Water Required : 10, 000 - 15000 BBL / day
• Pilot Firing : Diesel or LPG

Offshore Burner Booms

TPI approved Design Calculations for up to 90 for OFFSHORE Burner Booms and King Post Load Tested

2 or 3 Sections to make up 60 to 90 respectively Construction Tubular Project Specific requirements can be designed and fabricated

Sparklet make water bath heater is capable of heating up to 10, 000 BPD of Hydrocarbon oil with gas up to 60 MM SCFD from 0 C to 70 C for DE Waxing and further processing of Crude. The maximum heat transfer provided up to 13 MM BTU / HR.

The Water Bath Heater has Process Fluid coils, carrying the hydrocarbon oil with gas in & out of the Water Bath with choke & manifold for flow control & bypass of oil. The coiled tubes have a capacity to with stand a pressure off 10000 psi. Equipment Design as per API 12 K

Burner System : The Bath Heater uses Diesel Oil as fuel with Natural Gas / LPG for ignition. Burner used are of International standard makes. The burner system has in line Spark Arrestor and Stack at the end of the Fire Tube Outlet.

Manifold : The unit is installed with API 6A up to 10 K Gate Valves and Chokes. By pass manifold provided for efficient flow control.

Instrumentation : The Bath Heater comes complete with all Instrumentations and valves, pressure and temperature Gauges, pressure switches, Level indicators, etc.

• Sparklet Offers Packages With
• Process Design
• Mechanical Designs
• Complete Drawing Package with use of Cad, Solid Works

Diverter Manifolds are used to re-direct the well fluids & gasses produced during well testing operations. The Diverter Manifolds are constructed out of Ball Valves selected as per Pressure Ratings. These Manifolds can be used with Sparklet Piping Package

SPECIFICATIONS:

Meets Requirements of NACE MR 0175 Working Pressure Ratings 1440 psi & 2160 psi Sizes 2, 3, 4.

Diverter Manifolds are used to re-direct the well fluids & gasses produced during well testing operations. The Diverter Manifolds are constructed out of Ball Valves selected as per Pressure Ratings. These Manifolds can be used with Sparklet Piping Package

SPECIFICATIONS:

Meets Requirements of NACE MR 0175 Working Pressure Ratings 1440 psi & 2160 psi Sizes 2, 3, 4.

Sparklet Make Heat Exchanger, which is used to heat the well production, consists of a pressurized shell containing a set of process coils. Steam is piped from an external steam generator into the shell to heat the well effluent flowing the process coils.

Range of portable skid mounted 5000 PSIG, 10000 PSIG (conventional 3ID or high flow rate 4ID) and 15000PSIG heat exchanger for rental are primarily used in conjunction with surface well testing applications world-wide to complete the package of heat transfer during well test operations. All our units are DNV 2.7-1approved.

Features

• Improves separation of oil/water emulsions and foaming oils by reducing surface tension through heat transfer
• Prevents formation of hydrates
• Reduces viscosity of oil to improve burner efficiency
• Equipped with toolbox and spares
• Fully automatic temperature

Sparklet Skid Mounted MultiPhase Flow Meter + Flow Computer are been used for Testing of New or Existing Wells to know the performance i.e. GOR, Oil Flowrate, Water Flowrate, Density, Composition of Gas and other few parameters to know the behavior. Purpose and Application. According to the Oil Reservoir Conditions and Client Requirement the above equipment can be provided in order to meet the well testing service in the Oil And Gas Fields.

Sparklet make Batch Mixers are self contained, cement mixing unit, designed to perform critical mixing operations where slurry accuracy & consistency are of the utmost importance. This versatile unit mixes (single 50 BBL) slurry batches. It includes 50 BBL batch-mixing tanks with hydraulically powered bi-directional

The unit allows one operation to perform and monitor all mixing functions from the control deck located on the skid, the skid is provided with an overhead-lifting frame designed for handling the entire unit.

Capacity :-

• 100 BBL Twin Tank 50 BBL Capacity
• 100 BBL Single Tank
• 50 BBL Single Tank
• 30 BBL Single Tank

Options :-

• 100 BBL Trailer-mounted unit
• 100 BBL Batch Mixer, Diesel powered skid unit
• 50 BBL Truck Mounted Batch Mixer
• 50 BBL Batch Mixer, Diesel powered skid unit
• 50 BBL Batch Mixer, Electrical powered skid unit
• 30 BBL vertical mixing tank, skid mounted unit

Air coolers are widely used in Oil & Gas, Steam House System, Hot Oil System and other major Systems and Industries. The main purpose of Air Coolers which uses Air as a cooling medium to reduce the temperature to desired limit. These are the most economical Items in Cooling area and reduce the Utility Cost. These Air Coolers are designed for high Pressure Temperature applications as desired. The Selection of the Tubes are as per the Process requirement to suit the Process Condition.

Connections : Standardized sizes for easy assembly. Additional thread and surface protection for clean installation.

Tubesheet : Stainless steel straight or U-tubes in a carbon steel shell. Available in a variety of diameters and lengths, Shell and tube heat exchanger transfer large amounts of heat at a relatively lower cost.

Gaskets : High quality compressed fibres (reusable).

Head: Standard cast-iron or steel head for heavy duty services (also available as a spare part).

Mounting : Saddles attached with standard units for quick & easy mounting.

Baffles : Punched baffles with minimum clearances between tubes assures correct fluid flow and minimized bypass.

Shell : Welded shell protected with high quality paint for corrosion resistance.

Tube Bundle : Stainless steel tubes allow for strong, durable performance over a wide range of applications. Unique tube bundle layout minimizes buildup problems at the edges and optimizes media flow in the unit.

The Hopper is used with high volume Centrifugal Pumps, normally on offshore rigs and large rigs. A butterfly valve is incorporated in the neck of the hopper to adjust flow and to close off the hopper after use.

The hopper comes complete with nozzle, venturi, funnel, sack table, butterfly valve all mounted on a base. This standard 2 nozzle handles 8 sacks/minute of barite and 4 sacks/minute gel. 3 male NPT inlet by 6 weld end outlet.

SMud Standpipe Manifolds designed to suit all types of drilling installations like semis, drillships, fixed platforms, jackups and more. They are built to industry rules and regulations and customized to the clients specification. The Manifold can be fitted on a complete skid with support framework. Valves, instruments, wiring, and tubing are designed to suit the clients available space and other interface requirements.

Sparklet can offer and arrange of Steam Generator 1.4 Million Btu through to 6 Million Btu`s. can be supplied with compressors or heat exchanger for well testing operations. Installed in purpose built containers to DNV 2.7-1, these fully enclosed units are delivered with internal water tanks, a water softening plant and either internal or external fuel tanks in order to meet all sites or rig requirement's.

Feature & Benefits

• Steam vents and safety valve vents mounted away form passing personnel.
• Internal intrinsically safe lightning enables safe operation and maintenance in all conditions.
• High and low water levels, high pressure steam and flame failure shutdowns are fitted as standard as safety and protection measures.
• Equipped with toolbox and spares.
• Gas detection propane, methane and H2S.

Options

• Steam Hoses
• Hard steam pipes
• CO2 fire Suppression

• Application : Completion Fluid
• Cartridge Type : TH10-40-2 Of 10 Micron
• Absolute Flow Vessel : 6.3 BB/ Min Per Filter
• Design Data VIII, DIV-1 : As per ASME Sec
• Test Pressure : 225 PSI

• High level of instrument to monitor & control temperature from both shell & tube side.
• Special Expansion bellows arrangement.
• Size : 32 x 394Fuel gas flow rate : 5332 Kg/Hr.
• Heat Duty : 22.21 MMBtu/Hr.

Agitator provided for mixing purpose. Electrical motor assembly provided on top. Less space required. Transfer hose provided for transfer of slurry.

Mud Agitator is used for maintaining a drilling / work over fluid of uniform consistency throughout the surface mud system. Featuring a "C" face, Sparklet Agitators are coupled to a rugged oilfield gearbox, which eliminates misalignment and troublesome couplings

Models:

• Available in Horizontal & Vertical
• Range: 5HP to 30 HP

• Unit consists of an eductor coupled to the yoke of a model 1002 JS
• The educator has removable and replaceable nozzle amuser inserts and a 0-30 Hg vacuum gauge.
• The Jet Shear consists of a 10" mixing chamber with two removable nozzle plates, tow nozzle plate covers, Victaulic clamps.
• Unit is skid mounted with a stainless steel chemical hopper with main pump line bypass and table
• All carbon steel surfaces are sandblasted and epoxy coated with an urethane upper coat
• Intel : 4" NPT threaded nipple with 0-100 psi pressure gauge
• Outlet : 6" Victaulic groove nipple.

• Application : For Mud & Brine Mixing
• Available : With Internal Chamber
• Capacity : Up to 500 BBL

SPARKLET ENGINEERS PVT LTD is a p manufacturer of pump skid systems across multiple industry sectors. Pump skid systems come complete with PLC automation and touch-screen controls, and are ready to move fluid or product when arriving on site. Our engineers work closely with your team to design a custom pump skid system using the latest 3D modeling software. Accuracy and safety are at the forefront of our engineering, and our team will ensure your pump skids meet or exceed any technical, OSHA, or government regulations. Packaged pump skids are a custom solution for your fluid handling needs. Bring us your ideas or specifications and our in-house mechanical and electrical engineers will help you find the best solution for your project. We have years of experience creating custom pump skids that are fully automated with PLC and touch-screen controls.

To complete the entire range for Well Testing and production Equipment Sparklet offers to supply Surge tank / Gauge tank.

Working Pressure - 50 Psi to 1440 Psi Tanks With Internal Partition Complete Manifold for High Pressure Level / Pressure / Temperature Gauges

• Complete package including Control Valve
• skid
• Down Stream Manifold
• Pump Skid

• Vessel type slug catcher
• Sufficiently large vessel to store
• Largest slug expected from upstream system
• Key equipment between outlets of pipeline processing equipment.
• Internal To be used
• Coalescer pack
• Inlet deflector
• Stilling baffle
• Vane pack