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Euro ISO Pallets Clearliner

Ideal for EuroISO Pallets & For Your Products Sortimat offers two Handling Systems for EuroISO pallets : The Clearliner 800 (for pallets up to 800 mm) and Clearliner 1000 (for pallets up to 1000 mm). These solutions include loading units that remove trays from pallets, and pick-and-place units that remove components from trays. The handlers are available both with and without a dedicated conveyor. Moreover, they can be optionally constructed for cleanrooms of up to class 10000 (ISO 7). sortimat Clearliner 1000 S1Tray Processing Time : > 10 sec Conveyor System : EuroISO Pallets Dimensions : 3300 x 2500 x 2700 mm Tray Size : 300 x 400 up to 400 x 600 mm Height of Tray Stack : Max. 1.200 mm Tray Weight : Up to 30 kg Pick-and-place Time : < 3 sec. Scope of Application : Universal. Ideal for machines with short cycle times
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Tray Handler Clearliner

Maximum Speed Minimum Downtime The Clearliner 400 and 600 are ideal for any tray sized up to 400 mm and up to 600 mm. And depending on the quantity of parts and shape of the tray, we can integrate a conveyor belt or trolley for transfer to and from the machine. If a tray stack can be processed rapidly, a conveyor belt is generally the best choice. Stacks can then be removed or replenished while Clearliner is in operation. Both systems are available in a standard version with a single axis, a speed version with two axes, and a special version for cleanrooms up to class 1000 (ISO 6). Sortimat Clearliner 400Dimensions : 1490 x 1260 x 2350 MM Tray Size : 400 x 600 MM Height of Tray Stack : Max. 900 MM Tray Weight : Up to 30 kg Pick-and-place Time : < 3 sec
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Feeders Cleaners

For Reliable Production, Easy Maintenance and Low DowntimeThe economic, volume-produced sortimat Clearliner is the perfect addition for almost any feeder unit. Modular, cost-effective, standardized, and quick and easy to integrate. The basic module feeds trays to shuttle cars or belt conveyors via a robotic system. Combined with a loading unit, it is an end-to-end solution to your tray-handling needs.
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Recharging System

For Large Quantities, CostEfficient & Highly CompatibleSortimat offers a range of solutions for the automatic recharging of sorting and feeding units. Large capacity, and low filling heights ensure process reliability and ease of use. Hopper SystemsFor the reliable, automated recharging of feeders. A hopper system maintains a consistent volume of components in sorting systems, ensuring they operate reliably and smoothly. Available models: the SMBR with a capacity of 10, 20, and 50 dm, and the SMBB with a capacity of 30, 60, 80, 100, 150, and 200 dm. ElevatorsElevators are efficient systems for feeding a large variety of different components - from lightweight plastic to heavy steel. Rapid and easy to use, the systems features include a low filling height and a large capacity.
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Discovery

Rapid Indexing Precise Versatile Sortimat rotary indexing machines assemble market-ready products in large quantities and accommodate between 12 and 20 stations as standard. Rotary indexing technology is based on a reliable central cam drive for the precise assembly of complex parts. These versatile solutions can also be easily deployed in cleanrooms. Discovery is constructed according to your specific requirements using a standard platform. So you benefit from the combination of outstanding price, outstanding performance and a tailor-made answer to your needs. If you operate in the medical-device or pharmaceutical industries, Discovery can be qualified, and constructed for technical compliance with 21 CFR Part 11. Features
  • For the Assembly of Complex Products
  • For Market-Ready Products
  • For Large Quantities
  • Designed for Easy Access
  • Central Cam Drive
Integration of a Variety of Additional TechnologiesCutting, Dosing, Feeder Solutions, Hot Sealing, Labeling, Marking, Packaging, Paper Banding, PLC's, Punching and Pressing, Screwing, Testing, Tube Coiling, Vision Systems & Welding Technical Data
  • 12, 16 or 20 Stations Available as Standard
  • Special Versions Available, Such as two Interlinked Rotary Indexing Machines
  • Up to 12 Tracks and 150 Cycles Per Minute
  • PLC's Siemens S7 or Allen Bradley CLX
Highlights
  • Capable of operation in up to class 10, 000 / ISO 7 cleanrooms. Conversion for up to class 100 / ISO 5 is Possible
  • Qualification According to GAMP 4 is Possible, and the Technology Required for Compliance with 21 CFR Part 11 can be Provided
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High Precision Linear

Linear Rapid State-of-the-Art Spaceline, sortimats high-precision linear transfer assembly line, offers outstanding performance for the rapid assembly of complex products in large quantities. Spaceline successfully combines proven innovations with a completely new concept, setting new standards in flexibility, output, speed and cost efficiency. This space-saving assembly line supports 13 to 54 stations, and comprises standard modules that can be combined according to the task at hand, and integrated with additional technologies. The result: future-proof flexibility in the shape of a system that can be expanded, or adapted, to accommodate new products, and new functions. Features
  • Designed for products consisting of a large number of parts
  • Capable of assembling large quantities
  • Twin drive that combines a cam drive for stationswith a servomotor for advancing pallets
  • Indexed forwards and backwards movement of pallets on the assembly platform. Alternatively, pallets can be returned by means of a conveyor belt
  • Space-saving design
    • Integration of a Variety of TechnologiesCutting, Dosing, Feeder Solutions, hot Sealing, Labeling, Marking, Packaging, Paper Banding, PLC's, Punching and Pressing, Screwing, Testing, Tube Coiling, Vision Systems & Welding Technical Data
      • 13 to 54 stations
      • Up to 24 tracks and 80 cycles per minute
      • Indexed feed 100, 200 und 400 mm
      • Pallets length 200 or 400 mm
      • Pallets width between 140 and 220 mm
      • Indexing time 0.3 seconds (with 200 mm indexed feed)
      • PLCs Siemens S7 or Allen Bradley CLX
      • 3710 6510 mm total length
        • Highlights
          • Suitable for cleanrooms up to class 10, 000 ISO 7. Special versions available for higher-class cleanrooms
          • Flow of parts through machine engineered for clean-room conditions
          • Combines two pallet cycles, and can operate with a variety of nests
          • Individual machine segments can operate with differing cycle times while total output remains at the same high level
          • Qualification according to GAMP 4 is possible, and the technology required for compliance with 21 CFR Part 11 can be provided
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Clearliner

For reliable production, easy maintenance and low downtime. The economic, volume-produced sortimat Clearliner is the perfect addition for almost any feeder unit. Modular, cost-effective, standardized, and quick and easy to integrate. The basic module feeds trays to shuttle cars or belt conveyors via a robotic system. Combined with a loading unit, it is an end-to-end solution to your tray-handling needs.
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Tray Lifting Device

Versatile, Practical Made-to-Measure A tray-lifting device is a versatile, easy-to-use alternative to a crane or manipulator. It is ideal for moving heavy tray stacks quickly and easily from pallets onto conveyor belts, and vice versa. Its suitable for sortimat Clearliner 400 and 600.
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Conveyor System

Fast, Precise & SpecializedLinear vibratory conveyors and shaft feeders are classic feeder units that move pre-sorted components along the production line. They are cost-effective, volume-made solutions that ensure high feeding speed and availability. Linear Vibratory ConveyorsThe linear vibratory conveyor provides a buffer between the feeder unit and the next machine in the process. It is robust, simple in design, guarantees high uptime and little wear and tear even under extreme conditions. Available models: SML 40, SML 80 / 300 1480. Shaft FeedersThe shaft feeder operates exceptionally smoothly, ensuring minimum wear and tear on components. It can be easily integrated into almost any production system thanks to the open design of the output section. The shaft length, shaft rotation speed, and degree of inclination depend on the manufacturing environment and the product itself.
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