Sonal Automation Industries

Ecotech Iii, Greater Noida, Uttar Pradesh

Connectors(HDMC)We provide heavy-duty connectors that are used wherever there is a need for a secure, simple and time-saving assembly of machinery and facilities. Special modular connectors make it possible to integrate signals, power supply, pneumatics, and data connections into a single connector.Connectors which we provide define new standards with its comprehensive depth and width of its features.These connectors have following advantage:InsertsA heavy-duty connector consists of a connector insert and its protective enclosure. The insert is therefore the heart of the heavy-duty connector. It is responsible for electrical functioning. Our inserts are made from high-quality insulation materials, which allow secure transmission of high voltages in a tight space. Moreover, we use only a single type of plastic in our entire product line.Modular InsertsModular system consists of modules and frames. Together they form a complete insert that integrates without difficulty into housing. The system allows you to choose combinations of different modules yourself and insert them in a frame.HousingsA heavy-duty connector consists of a connector insert and its protective enclosure. They are impact-and corrosion-resistant, compact and lightweight.

Vaccum Autoloader meet the need of the transportation of various plastic. Every type of machine use the stainless steel and high-efficiency vacuum motor. And if is also equipped with the motor overload protective device and the automatic alarm when lacking materials. It is portable and perdurable. Its suction is very strong. The machine is easy to install and operate. In the industry, the machine has the high reputation and it is used widely. It is the essential equipment which can promote the modernization of the plastic moulding industry.Vaccum Autoloader FeaturesKeeps the hopper dryer always full to get efficient drying. .Easy installation and removal, automatic loading, time-saving and laborsaving. .Eliminates the loss of material from manual feeding.Saves time.Decrease the noise in the running.Motor overloading automatic protective device.The filter has the switch of the automatic dust removal and the manual removal.

We are authorized Distributor for NCR and entire Northern India of Ms. Creative Automation & Systems Engineering, Chennai manufacturers of Creative brand PLCs. Creative PLC is based on latest Developed Technology with protection against Voltage and Short Circuits. The PLC can be installed on any Injection or Blow Moulding Machine and Customized Logic Sequence can be programmed.The cost of PLC is extremely economical with value added features like Built-in Production Supervisor, SPC, Energy Meter Recording, etc. easy Programming and Installation. Programming can be done without laptop at user end. No Software Engineer required for Programming. We help you for selection of suitable model of PLC as per model and tonnage of your machine. Installation Warranty:We have so for installed more than 600 PLCs on Arburg, Battenfeld, Cincinnati, Demag (L&T), Engel, FCS, JSW, Kawaguchi, Windsor, Sumitomo, Nissei, Meiki, etc. We have experienced Engineers who can take care of Installation independently. We can re-condition any Machine in any condition.Support and ServicesWe provide on-site support for all installations and cards stand warranty of 24 months. We undertake repairreplacement free of cost against any manufacturing defect within 12 months as The PLC comes with standard warranty for one year from the date of installation. All cards are easily repairable at our end. Since PLC has been developed indigenously, spares are easily available on most reasonable cost even after warranty period. We are sure, you would not leave your machine idle for control problem and give a chance of service.

We are offering air cooled industrial chiller. Air cooled industrial chillerthe air cooled industrial chillers deliver rich chilling control with excellent accuracy, non-ferrous piping, full diagnostics, insulated stainless steel reservoir, and a non-proprietary controller. The portable industrial air-cooled chillers are found in many different industries such as plastics, rubber, web, die-casting, chemical and food industries. These portable air chillers utilize a vertical air discharge design that enhances comfort in your plant by carrying heat up and away from your process and your operators. The heavy duty powder coated cabinet, industrial copeland scroll compressor and siemens electrical components will stand up to even the harshest operating conditions. Air cooled industrial chiller standard featuresfinger safe electrical components. Fill diagnostics panel. Non-ferrous construction. Fully insulated stainless steel reservoir. Shell & tube evaporator. 10' power cord. Pressure gauges. Automatic fill valve. Liquid line solenoid valve and shut-off valve. Filter dryer and moisture indicator. Head pressure control via fan motor cycling.

we offer water cooled industrial chillerwater cooled chiller these chillers absorb heat from process water and transfer it to a separate water source such as a cooling tower, river, pond, etc. they are generally used for large capacity applications, where the heat generated by an air cooled chiller creates a problem. they are also considered when a cooling tower is already in place, or where the customer requires optimum efficiency of power consumption. water cooled chillers require condenser water treatment to eliminate mineral buildup. mineral deposits create poor heat transfer situations that reduce the efficiency of the unit. in the past, fresh water was used freely for cooling production processes. today, most processes require cooling water with much closer defined tolerances. water cooled chillers provide cooling in a controlled closed circuit. this means that the water used for your production processes is reliable, constant, and defined. our water chiller systems generate cold water for cooling all kinds of industrial process equipment. choosing a water cooled chiller rather than an air cooled unit is often a good idea unless you don't have a cooling tower. our water chiller systems are less expensive, they have a higher cooling capacity per horsepower and will definitely consume less energy per horsepower. water cooled chillers often operate in the range of 15 eer or better and with a smaller footprint, allow you to make better use of valuable plant floor space. these are all good reasons for choosing a water chiller except when there is no cooling tower.

We offer mold clamp. featuresreducing noise and vibration of machines. designed using advanced technology. dimensionally accurate, resistant to corrosion and better durability standards. easy to install. no damage to machine base and mounting hole. stable & accurate . flexible for the different dimension. high quality time and temperature controller. provided with auto stop timer.

We are offering automatic mold temperature controller.automatic mold temperature controller featureshot medium liquid: water or oil convertibly; either water or oil can be used as a hot medium liquid according to the needs of mold forming temperature. Its high selectivity is certain to bring in high economic efficiency.Vertical pump : the flow of vertical pump can be always kept steady and its service life keeps long.Stainless medium tank: this interior tank will not get rust for long term, which is sure to prevent from any blockade of pipes and keep long-term service of pump.Automatic alarming devicehigh-precision automatic temperature control.Minimize products wastagecompact in size, light in weight

We are offering magnetic mold clamp.megnetic mold clamp featuresreduced inventories, due to smaller quantities runs and more frequent changeovers.Increased machine capacity, by improving production and its revenues.Improved lead times, due to quick change overs.More competitive, through just-in-time deliveries and better service to customers.Improved quality of parts, due to repeatable positioning and clamping forces.Reduced labor costs, mold changes can often be done by the operator in a fraction of the previous time.Improved safety level, the molds are under control and roll smoothly in and out of the injection mold machine during the mold change, and with automated systems, if the mold is not clamped properly, the injection molding machine simply will not operate.

We are offering manifold. In a typical injection molding apparatus, a manifold delivers melt to a mold cavity through a hot runner nozzle. A manifold may include one, two or a plurality of outlets for delivering melt to respective hot runner nozzles. The shape, size and number of mold cavities typically determine the configuration of the manifold and hot runner nozzles for a particular injection molding application. For each different application, the manifold is typically custom made, which is a costly and time-consuming process. A manifold block is a component which regulates fluid flow between pumps and actuators and other components in a hydraulic system. The manifold is connected to the levers in the operator's cabin which the operator uses to achieve the desired manifold behavior.

We are offering switched mode power supply.smps (switched mode power supply)we take pride to introduce ourselves as most successful solution provider in industry and smps is one of the most essential device which gives necessary power supply to most of the instruments equipments. We provide excellent quality smps to our customer because we know the importance of this device. We have got business association with many indian and foreign mncs are manufacture of the smps. There are many latest versions of smps for various industrial & consumer applications.these are very compact, light in weight & easy to connect.

To implement energy saving system in old Injection molding machine we replace old electrical motor system with new servo system. After implementation of servo system user can save up 60% electricity. Injection Molding Machines become more economic, attractive and user friendly, when they get equipped with PLC control along with servo system.We are retrofitting standard servo system on used Injection molding machines, which make machines again an asset for the customers with following advantages:1:-Renovation makes machine accurate, contemporary & noiseless.2:-Power saving up to 60% on renovated machines.3:-We offer one year warranty for proper functioning of PLC, Servo System & hydraulic.4:-Industrial paint quality make machine look like new. Servo System Main Advantage And Features 1. High energy saving:In an ideal working state, compared with conventional injection molding machines, their energy saving can reach 50%-80% with servo system.2. Better Molding Stability:Compared with conventional injection molding machines, repeatability is greatly improved due to servo motor close-loop control.3. Quick response:Due to sensitive servo motor, the response time is only 0.05 second.4. Quiet & low noise::The machine runs with low noise, and will be much quieter in a low speed.5. Reliable holding pressure:Compared with all electric injection molding machines, the time for pressure holding will be much longer and steady.6. Slow Oil temperature rise:Servo motor proportionally deliver hydraulic oil base on our needs, it can prevent unnecessary heat being generated, even in some cases does not require cooling.

Sonal Automation Industry are the nation-wide leader in sourcing and selling auxiliary equipment to the plastics industry.We undertake marketing, installation and servicing of Auxilary equipments throughout the India.

Auxiliary Equipments :-

• Hopper dryer
• Vacuum Autoloader
• Plastics Crusher
• Air Cooled Industrial Chiller
• Water Cooled Industrial Chiller
• Dehumidifying Drying & Feeding
• Vertical Colour Mixer Feeding
• Mold Clamp
• Automatic Mold Temperature Controller
• Megnetic Mold Clamp
• Manifold

Servo System: High Energy Saving Rate, High Stability, High Durability

As we know, nowadays power saving concept using servo systems on Injection Molding Machines have made machines more economic and user friendly. Consequently old machines are becoming burden on user. We are committed to promotion of the energy conservation technology of the injection molding machine, strives to help customers promote efficiency and create value, explores the current and future demands of customers, and customizes the servo system with high cost performance by virtue of the professional skills.

Change from high flow to small flow

Meet needs and reduce flow and resource waste of special machines

Change from common machine to high speed machine

Consider growth, promote machine performance, and enhance competitiveness

Change from common machine to special machine

Meet production needs, improve efficiency or promote machine performance such as change from common machine to special machine for mobile phone

To implement energy saving system in old Injection molding machine we replace old electrical motor system with new servo system. After implementation of servo system user can save up 60% electricity. Injection Molding Machines become more economic, attractive and user friendly, when they get equipped with PLC control along with servo system.
We are retrofitting standard servo system on used Injection molding machines, which make machines again an asset for the customers with following advantages:
1:-Renovation makes machine accurate, contemporary & noiseless.
2:-Power saving up to 60% on renovated machines.
3:-We offer one year warranty for proper functioning of PLC, Servo System & hydraulic.
4:-Industrial paint quality make machine look like new.

We provide heavy-duty connectors that are used wherever there is a need for a secure, simple and time-saving assembly of machinery and facilities. Special modular connectors make it possible to integrate signals, power supply, pneumatics, and data connections into a single connector.

Connectors which we provide define new standards with its comprehensive depth and width of its features.

These connectors have following advantage:

Inserts

A heavy-duty connector consists of a connector insert and its protective enclosure. The insert is therefore the heart of the heavy-duty connector. It is responsible for electrical functioning. Our inserts are made from high-quality insulation materials, which allow secure transmission of high voltages in a tight space. Moreover, we use only a single type of plastic in our entire product line.

Modular Inserts

Modular system consists of modules and frames. Together they form a complete insert that integrates without difficulty into housing. The system allows you to choose combinations of different modules yourself and insert them in a frame.

Housings

A heavy-duty connector consists of a connector insert and its protective enclosure. They are impact-and corrosion-resistant, compact and lightweight.

Servo System: High Energy Saving Rate, High Stability, High Durability

As we know, nowadays power saving concept using servo systems on Injection Molding Machines have made machines more economic and user friendly. Consequently old machines are becoming burden on user. We are committed to promotion of the energy conservation technology of the injection molding machine, strives to help customers promote efficiency and create value, explores the current and future demands of customers, and customizes the servo system with high cost performance by virtue of the professional skills.

Change from high flow to small flow

Meet needs and reduce flow and resource waste of special machines

Change from common machine to high speed machine

Consider growth, promote machine performance, and enhance competitiveness

Change from common machine to special machine

Meet production needs, improve efficiency or promote machine performance such as change from common machine to special machine for mobile phone

Temperature control is critically important to the overall injection molding process, especially when using hot runner systems. It affects all molding variables; Flow, Pressure, Time and Temperature. Unlike modular controls where zones are looked at individually, Our Integrated HRTC manage all zones as a complete system. 

Customers benefit with improved reliability, energy savings, integrated control with energy management, sensor protection and a continuous tuning control algorithm. We surround these innovative technologies with an easy-to-use control interface and design. 

Process Consistency 

Precise and repeatable temperature control with constant tuning PID Technology More forgiving of material and environmental variations 

Reduced Downtime 

Predict heater failure Detect leakage Protect thermocouples and control modules 

Tooling Protection 

Automatically bake out moisture, sequentially even-soak by group and soft-soak to prevent cold shooting Energy Efficiency All zones are managed as a system .This reduces peak demand electrical consumption. Max Power limits power consumption to meet availability. 

Ease of Use 

Auto diagnostics provide real-time t/c, heater, temp, amp and power condition by zone Quick access to modular compon

SSR is an electronic switching device in which a small control signal controls a larger load current or voltage. It is extensively used in the plastics, packaging, and food processing etc. industries - primarily for temperature control. Our long lasting team-work, emotions and healthy relationship with workers shows development and consistency of our product. 
SSR has many advantages over normal contractors; consists of a sensor which responds to an appropriate input (control signal), a solid-state electronic switching device which switches power to the load circuitry, and some coupling mechanism to enable the control signal to activate this switch without mechanical parts ay many more, like.
We are business partner of many leading SSR manufactures in India and abroad. We are dedicated to the belief that client are our most important asset. Whatever the nature of the challenge, whether meeting the quality assurance needs of our customers, it is our passionate, committed and empowered product which ultimately makes the difference. 

Advantages of SSR over contactor:

• Zero Voltage Turn-On
• No contact arcing, low EMI, high surge capability
• High resistance to shock and vibration .
• High resistance to aggressive chemicals and dust
• No electromechanical noise.
• Logic compatibility .
• Fast switching.
• Low coupling capacitance.
• Long Life and high reliability more than 1010 cycle operations .
• Increases system temperature accuracy.
• Unique Input & Output LED indication gives heater failure status & increases surge current / voltage capacity.

we are offering Plastic Crusher.To crush defective plastic into granular form we provide Plastic crusher machines. By these machines plastic can be recycled and remolded for use in manufacturing other products. These machines help to reduce the volume of plastic waste, make it usable for reproduction of plastic products. Almost every industry makes use of plastic crushers to save cost and resources.

PID Temprature ControllerWe have got business association with many MNCs and well known Indian manufacturers who are famous worldwide for this product PID controller. We provide our best Technical support to setup PIDs. PIDs are used is excellent, our 80 % business come from repeated order and customer to customer promotion of our technical expertise and excellent quality of product.PIDs FeaturesAdvanced PID + Fuzzy logicAvailale in all possible size , used in industries.Accurate and reliable.Dual display , prograbbamle.Universal input options.Auto tunning.

We have got business association with many MNCs and well known Indian manufacturers who are famous worldwide for this product PID controller. We provide our best Technical support to setup PIDs.

PIDs are used is excellent, our 80 % business come from repeated order and customer to customer promotion of our technical expertise and excellent quality of product.

PIDs Features

• Advanced PID + Fuzzy logic
• Availale in all possible size , used in industries.
• Accurate and reliable.
• Dual display , prograbbamle.
• Universal input options.
• Auto tunning.

Hopper dryer have a large list of valuebale clients across india as well as oversease.We belive in client satisfaction and trust at any cost.We love to make relation rather than business because relation are made for forever.Excellent performance, hot air distributing device to dry plastic materials at even temperature, enhance drying efficiency.Special designed curved heating pipe to avoid plastic resin piled up at heating elements area, which causes resin burning.Smooth pipe to avoid plastic dust.Internal parts are made of stainless steel.

Our aim does not remain confined to expansion of our business but also includes delivering supplies with maximum customerclients satisfaction with best quality of product and service.We provide a range of automatic mold temperature controller for serving to a large number of purposes. The Automatic mold temperature controller works on heat exchanging principle using water or oil to precisely control the mold temperature, this reduces the production time and thus produces quality product. One of our main objectives is to offer high quality products and to achieve this goal all our products undergo vigorous tests. Our automatic mold temperature controller-(AMTC1), have found wide acclaim across the globe for their effectiveness and robust construction

Temperature control is critically important to the overall injection molding process, especially when using hot runner systems. It affects all molding variables; Flow, Pressure, Time and Temperature. Unlike modular controls where zones are looked at individually, Our Integrated HRTC manage all zones as a complete system. Customers benefit with improved reliability, energy savings, integrated control with energy management, sensor protection and a continuous tuning control algorithm. We surround these innovative technologies with an easy-to-use control interface and design.

We are offering dehumidifying drying, feeding etc.dehumidifying drying & feeding machine standard featuresxd dehumidifying, drying and feeding unit equipped honeycomb dehumidifier.Used for high hygroscopic engineering plastic and rubber such as pa, pc, pbt, pet.etc., h4 and h5 types of can be selected according customers demand.Compact in size for easy moving and the machine can be replace easily.Airtight loop feeding system, prevent the dried raw material to be re-moisture by contact external air.With built-in restrictive valve, guarantee no remained material in pipe.Use two cooler in dehumidifying system, guarantee low temperature on air and dew-point.Integrates dehumidifying, drying and two-step feeding function, the three-step feeding is available:dew-point monitor indicator for customer selection, which can monitor the dew-point.The moisture proof drying material tube adopt bottom blowing design with circling air exhausting device, prevent heat energy emitting, keep temperature, improve drying efficiency.

Hopper dryer have a large list of valuebale clients across india as well as oversease.We belive in client satisfaction and trust at any cost.We love to make relation rather than business because relation are made for forever.Hopper Dryer FeaturesExcellent performance, hot air distributing device to dry plastic materials at even temperature, enhance drying efficiency.Special designed curved heating pipe to avoid plastic resin piled up at heating elements area, which causes resin burning.Smooth pipe to avoid plastic dust.Internal parts are made of stainless steel.Hinged construction between hopper body and hopper seat make it easy to clean to change resin.Electric temperature controller.Two overheat protection devices.Over-heated protection device and fuse to reduce accident caused by operation of mechanical breakdown.The P.I.D. temperature controller with LED display.099-hour timer for start-up.